1. Field of the Invention
The invention relates to a fuel cell system and a fuel cell state detection method.
2. Description of the Related Art
Generally, fuel cells produce electric energy by using hydrogen and oxygen as fuel. Fuel cells have been widely developed as future energy supply systems because they are environmentally friendly and exhibit high energy efficiency. Especially, polymer electrolyte fuel cells have good startability because the temperature at which the polymer electrolyte fuel cells are actuated is lower than the temperatures at which various other fuel cells are actuated. Therefore, a lot of research has been made to place the polymer electrolyte fuel cells into practical use in various fields.
A polymer electrolyte fuel cell has a structure in which a membrane electrode assembly (MEA) is held between separators. In the MEA, an anode is provided on one side of an electrolyte membrane, which is formed of a proton conductive polymer electrolyte, and a cathode is provided on the other side of the electrolyte membrane.
The state of the fuel cell varies depending on, for example, the operating condition. Therefore, for example, Japanese Patent Application Publication No. 2006-179338 (JP-A-2006-179338) describes a technology for monitoring whether there is a drop in each cell group voltage, which is the detected voltage of a cell group, in a fuel cell stack that is formed by stacking multiple fuel cells.
However, with the technology described in JP-A-2006-179338, it is difficult to distinguish normally operating cells and malfunctioning cells from each other.
The invention provides a fuel cell system and a fuel cell state detection method with which a cell where a malfunction has occurred or a malfunction is about to occur is detected easily.
A first aspect of the invention relates to a fuel cell system which includes: a fuel cell stack that is formed by stacking a plurality of cell groups each of which includes at least one cell; voltage detection units that detect cell group voltages of the respective cell groups; and a determination unit that determines whether the cell group voltage of a determination-target cell group that is selected from among the plurality of cell groups is equal to or lower than a threshold voltage that is obtained based on the average value and the standard deviation of the cell group voltages of the cell groups in a population that is formed of at least two of the cell groups among the plurality of cell groups.
In the fuel cell system according to the first aspect of the invention, it is determined whether the determination-target cell group has an eccentric cell group voltage in the normal distribution of the cell group voltages of the cell groups that constitute the population and that are included in the fuel cell stack. In this case, it is possible to easily detect the cell group in which a malfunction has occurred or a malfunction is about to occur.
The fuel cell system according to the first aspect of the invention may include a control unit that controls the fuel cell system. If the determination unit determines that the cell group voltage of the determination-target cell group is equal to or lower than the threshold voltage, the control unit may determine that a malfunction has occurred or a malfunction is about to occur in the determination-target cell group.
The determination-target cell group may have the cell group voltage that is equal to or lower than the average value of the cell group voltages of the plurality of cell groups. In this case, it is possible to detect the cell group that has an eccentrically low cell group voltage in the normal distribution of the cell group voltages of the cell groups that constitute the population and that are included in the fuel cell stack. Thus, it is possible to easily detect the cell group in which a malfunction has occurred or a malfunction is about to occur. The determination-target cell group may have the lowest cell group voltage among the plurality of cell groups.
The population need not include the determination-target cell group. In this case, it is possible to improve the reliability of the population. The threshold voltage may be the lower limit of a predetermined range centered at the average value of the cell group voltages of the cell groups in the population, the predetermined range being determined based on the normal distribution of the cell group voltages of the cell groups in the population. In this case, it is possible to detect the cell group that has an eccentrically low cell group voltage in the normal distribution of the cell group voltages of the cell groups in the population.
The determination unit may exclude the cell group having the cell group voltage equal to or lower than a predetermined cell group voltage from the population. In this case, it is possible to improve the reliability of the population. The determination unit may exclude, from the population, the cell group having the cell group voltage equal to or lower than a lower limit of a predetermined range centered at the average value of the cell group voltages of the cell groups in the population, the predetermined range being determined based on the normal distribution of the cell group voltages of the cell groups in the population. In this case, it is possible to improve the reliability of the population.
A second aspect of the invention relates to a method for detecting a state of a fuel cell that is formed by stacking a plurality of cell groups each of which includes at least one cell. According to the method, cell group voltages of the respective cell groups are detected, and it is determined whether the cell group voltage of a determination-target cell group that is selected from among the plurality of cell groups is equal to or lower than a threshold voltage that is obtained based on the average value and the standard deviation of the cell group voltages of the cell groups in a population that is formed of at least two of the cell groups among the plurality of cell groups.
According to the method described above, it is determined whether the determination-target cell group has an eccentric cell group voltage in the normal distribution of the cell group voltages of the cell groups in the population. In this case, it is possible to easily detect the cell group in which a malfunction has occurred or a malfunction is about to occur.
The determination-target cell group may have the cell group voltage that is equal to or lower than the average value of the cell group voltages of the plurality of cell groups. In this case, it is possible to detect the cell group that has an eccentrically low cell group voltage in the normal distribution of the cell group voltages of the cell groups in the population. Thus, it is possible to easily detect the cell group in which a malfunction has occurred or a malfunction is about to occur. The determination-target cell group may have the lowest cell group voltage among the plurality of cell groups.
The population need not include the determination-target cell group. In this case, it is possible to improve the reliability of the population. The threshold voltage may be the lower limit of a predetermined range centered at the average value of the cell group voltages of the cell groups in the population, the predetermined range being determined based on a normal distribution of the cell group voltages of the cell groups in the population. In this case, it is possible to detect the cell group that has an eccentrically low cell group voltage in the normal distribution of the cell group voltages of the cell groups in the population.
The cell group having the cell group voltage equal to or lower than a predetermined cell group voltage may be excluded from the population. In this case, it is possible to improve the reliability of the population. The cell group having the cell group voltage equal to or lower than a lower limit of a predetermined range centered at the average value of the cell group voltages of the cell groups in the population may be excluded from the population, the predetermined range being determined based on the normal distribution of the cell group voltages of the cell groups in the population. In this case, it is possible to improve the reliability of the population.
According to the above-described aspects of the invention, it is possible to easily detect the cell in which a malfunction has occurred or a malfunction is about to occur.
The foregoing and further objects, features and advantages of the invention will become apparent from the following description of an example embodiment with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
An example embodiment of the invention will be described below.
The fuel cell stack 10 includes at least one cell group that is formed of at least one cell 11. As shown in
The anode catalytic layer 112 is formed of, for example, a conductive material that supports a catalyst, or a proton conductive electrolyte. The catalyst in the anode catalytic layer 112 is a catalyst that promotes protonation of hydrogen. The anode catalytic layer 112 contains, for example, platinum-supported carbon, or a perfluorosulfonate polymer. The gas diffusion layer 113 is formed of a gas-permeable conductive material, for example, carbon paper, or carbon cloth.
The cathode catalytic layer 114 is formed of, for example, a conductive material that supports a catalyst, or a proton conductive electrolyte. The catalyst in the cathode catalytic layer 114 is a catalyst that promotes reaction between protons and oxygen. The cathode catalytic layer 114 contains, for example, platinum-supported carbon, or a perfluorosulfonate polymer. The gas diffusion layer 115 is formed of a gas-permeable conductive material, for example, carbon paper or carbon cloth.
The separators 120 and 130 are made of a conductive material, for example, stainless steel. A fuel gas passage 121, through which fuel gas flows, is formed in the face of the separator 120, which faces the MEA 110. An oxidant gas passage 131, through which oxidant gas flows, is formed in the face of the separator 130, which faces the MEA 110. The fuel gas passage 121 and the oxidant gas passage 131 are, for example, recesses formed in the faces of the separators 120 and 130, respectively.
The fuel gas supply device 20 supplies fuel gas that contains hydrogen to the fuel gas passage 121 through a fuel gas inlet of the fuel cell stack 10. The fuel gas supply device 20 is, for example, a hydrogen tank or a reformer. The oxidant gas supply device 30 supplies oxidant gas that contains oxygen to the oxygen gas passage 131 through an oxidant gas inlet of the fuel cell stack 10. The oxidant gas supply device 30 is, for example, an air pump.
The voltage detection units 41 detect the cell group voltages of the respective cell groups, and provide the detection results to a control unit 51, which will be described later in detail. The current detection unit 42 detects the electric current generated by the fuel cell stack 10, and provides the detection result to the control unit 51. The density of the generated current is obtained by dividing the electric current detected by the current detection unit 42 by the area of power generation regions of the cells 11. Therefore, the current detection unit 42 may serve also as a generated current density detection unit.
The processing unit 50 includes the control unit 51 and a determination unit 52. The processing unit 50 is formed of a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory), etc. When the CPU of the processing unit 50 executes predetermined programs, the control unit 51 and the determination unit 52 are implemented. The control unit 51 controls various portions of the fuel cell system 100. The determination unit 52 determines the state of the fuel cell stack 10 based on the detection results obtained by the voltage detection units 41 and the current detection unit 42.
Next, the operation of the fuel cell system 100 during normal power generation will be described with reference to
The control unit 51 controls the oxidant gas supply device 30 in such a manner that the oxidant gas is supplied to the oxidant gas passage 131. The oxidant gas passes through the gas diffusion layer 115 and reaches the cathode catalytic layer 114. In the cathode catalytic layer 114, a reaction between protons and oxygen is caused by the catalyst. Thus, electric power is generated and water is produced. The produced water is discharged through the oxidant gas passage 131.
In the cell group that has run out of or is running out of the reaction gas, the cell group voltage is likely to drop. Therefore, the determination unit 52 determines whether the cell group voltage of a determination-target cell group is equal to or lower than the threshold voltage that is obtained based on the average value and the standard deviation of the cell group voltages of a predetermined number of multiple cell groups that constitute a population. If it is determined that the cell group voltage of the determination-target cell group is equal to or lower than the threshold voltage, the determination unit 52 determines that a malfunction has occurred or a malfunction is about to occur in the determination-target cell group. If such a determination is made, it is possible to take measures promptly.
A concrete example will be described below. First, the determination unit 52 selects two or more cell groups from among multiple cell groups included in the fuel cell stack 10 to form a statistical population. The statistical population may be formed of any two or more cell groups among the cell groups in the fuel cell stack 10. Preferably, the cell groups that constitute the statistical population have the cell group voltages as high as possible, because this process is executed in order to detect a cell group of which the cell group voltage is dropping.
Therefore, the statistical population may be formed of the multiple cell groups other than the cell group having the lowest cell group voltage. Alternatively, the statistical population may be formed of the cell groups having the cell group voltages equal to or higher than the average cell group voltage. Further alternatively, the statistical population may be formed of a predetermined number of cell groups that are selected in the decreasing order of the cell group voltage from the cell group having the highest cell group voltage. In the embodiment, the statistical population is formed of the cell groups in the fuel cell stack 10 other than the cell group having the lowest cell group voltage.
The determination-target cell group may be any one of the cell groups in the fuel cell stack 10. Preferably, the cell group having a low cell group voltage is used as the determination-target cell group, because this process is executed in order to detect a cell group of which the cell group voltage is dropping. For example, the determination-target cell group is preferably the cell group having the cell group voltage equal to or lower than the average cell group voltage of the cell groups that constitute the fuel cell stack 10. In the embodiment, the cell group having the lowest cell group voltage is used as the determination-target cell group.
Next, the determination unit 52 calculates the average value X and the standard deviation σ of the cell group voltages of the cell groups in the statistical population. The determination unit 52 obtains the normal distribution curve as shown in
Then, the determination unit 52 determines the cell groups that constitute the statistical population (S4). In the flowchart in
Next, the determination unit 52 determines whether Vmin is higher than the threshold voltage Vd (S7). If it is determined in S7 that Vmin is higher than the threshold voltage Vd, the routine ends. On the other hand, if it is determined in S7 that Vmin is equal to or lower than the threshold voltage Vd, the control unit 51 determine that a malfunction has occurred or a malfunction is about to occur in the determination-target cell group, and executes a control for recovering the determination-target cell group (S8). Then, the routine ends.
According to the flowchart in
The comparison between the case where the cell voltage of each cell is detected and the case where the cell group voltage of each cell group is detected will be described below.
As shown in
The determination unit 52 may exclude the cell group in which a malfunction has occurred or a malfunction is about to occur from the statistical population. In this case, even if the cell group voltages vary greatly due to temporal change, it is possible to suppress reduction in the accuracy of determination as to whether a malfunction has occurred or a malfunction is about to occur in the determination-target cell group. For example, if it is determined in S7 in the flowchart in
The determination unit 52 may exclude other cell groups having the cell group voltages equal to or lower than the threshold voltage Vd from the statistical population. If the average value X and the standard deviation σ are obtained based on the cell group voltages of the cell groups that include the cell groups having the cell group voltages equal to or lower than the threshold voltage Vd, the distribution indicated by the normal distribution curve is likely to be broad, as shown in
The determination unit 52 may exclude the cell group in which a change point, where the rate at which the cell group voltage changes with respect to the density of generated current changes, appears, from the statistical population. In this way, it is possible to exclude the cell group that has run out of, for example, oxygen or hydrogen from the statistical population. For example, as shown in
Deviation rate=(reference voltage−cell group voltage of target cell group)/reference voltage×100% Equation 1
If it is determined in S11 that the cell group that has run out of, for example, the reaction gas is detected, this cell group is excluded from the statistical population (S12). Then, the determination unit 52 ends the routine according to the flowchart in
The determination unit 52 may exclude a certain cell group from the statistical population based on the constituent concentration in the cathode offgas or the anode offgas. For example, the determination unit 52 may exclude the cell group in which the concentration of hydrogen in the cathode offgas exceeds a reference value and the cell group in which the concentration of CO or CO2 exceeds a reference value from the statistical population. The determination unit 52 may exclude the cell group in which the concentration of O2 in the anode offgas exceeds a reference value and the cell group in which the concentration of CO or CO2 in the anode offgas exceeds a reference value from the statistical population. In this way, the accuracy of the determination on the determination-target cell group improves.
In addition, when the absolute value of the skewness √b1 of the normal distribution is lower than a predetermined value (e.g. 1.5), the determination unit 52 may increase the number of cell groups that constitute the statistical population. In this case, the statistical population forms the normal distribution more easily. The skewness √b1 is expressed by Equation 2.
√b1=(Σ(Xi−X)3/n×σ3 Equation 2
It is possible to improve the reliability of the statistical population by changing the cell groups that constitute the statistical population as described above. Even if the state of the fuel cell stack 10 changes due to, for example, temporal change, it is possible to maintain the reliability of the statistical population. As a result, the accuracy of the determination on the determination-target cell group improves.
Number | Date | Country | Kind |
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2008-277213 | Oct 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB09/07240 | 10/27/2009 | WO | 00 | 4/21/2011 |