The invention relates to a fuel cell system comprising at least one fuel cell.
German patent document DE 101 15 336 A1 discloses a fuel cell system with an anode cycle. Thus, the document concerns the handling of hydrogen-containing exhaust gas, which has to be emitted from the region of the anode cycle with a cycle guidance of the anode gases from time to time. To achieve this it is suggested to introduce the hydrogen-containing gas into the region of the intake air to the cathode region of the fuel cell, so that this reacts together with the oxygen of the intake air at a catalyst, particularly at the catalyst that is present in any case in the region of the cathode.
This dosing of hydrogen-containing exhaust gas from the anode region of the fuel cell has a negative effect on the conditioning of the intake air to the cathode region of the fuel cell with regard to the temperature developed during the reaction. If the reaction is also permitted in the region of the catalyst at the cells themselves, a quicker ageing of the fuel cells is effected. The construction thus has the disadvantage that it is very restricted in its use, particularly also with regard to the convertible amount of hydrogen-containing exhaust gas, in order to avoid the above-mentioned disadvantages from becoming too large. The use is thus afflicted with decisive disadvantages and, due to the restriction of the hydrogen-containing exhaust gas with regard to amount, in order to minimize the disadvantages, is restricted to the use in a construction with an anode recirculation cycle.
U.S. Patent Application Publication No. US 2005/0019633 A1 further discloses a fuel cell system with an anode recirculation cycle. With this system, the exhaust gas discharged from time to time from the anode cycle is mixed with exhaust gas from the region of the cathode, in general used air, and is combusted in a catalytic combustor. With the catalytic combustion of the dehumidified used air and the exhaust gas from the anode region, a corresponding heat amount results, which can be used to heat the cooling cycle of the fuel cell system.
This operating guidance certainly represents a corresponding advantage for the cold start of such a fuel cell system, for the regular operation it is, however, very critical to supply this exhaust heat to the cooling water, as the cooling surface available, for example, with a use in a vehicle is rather not or only badly sufficient to cool the fuel cell sufficiently. Additionally, the exhaust heat resulting in the region of the catalytic burner is not used actively with the construction of U.S. Patent Application Publication No. US 2005/0019633 A1, apart for the cold start case.
German patent document DE 10 2007 003 144 A1 discloses a fuel system comprising an exchanging device, which combines the two functions “cooling” and “humidification”. The exchanging device, which is referred to as a function unit in that document, permits a material flow from the used air of the fuel cell to the intake air to the fuel cell, while a heat exchange from the intake air heated by a compression device to the comparatively cool exhaust air likewise takes place. German patent document DE 10 2007 003 144 A1 additionally shows a construction, where the air supply of the fuel cell system is realized via a compressor, which can be driven by a turbine and/or an electric motor. This generally known construction with fuel cell systems is also called an electric turbocharger and permits the at least supporting drive of the compressor, and, with a power excess of the electrical machine as a generator, through the turbine.
Exemplary embodiments of the present invention improve a fuel cell system in that a conversion of hydrogen-containing exhaust gases is also enabled, as the generation of additional heat, which can beneficially be used in a fuel cell system, and which avoids the above-mentioned disadvantages.
In the fuel cell system according to the invention, the catalytic material is divided into two different units. The units with the catalytic material can thereby be formed as independent catalytic components. It is, however, also possible to integrate these into other components, tube lines or the like. The division of the catalytic unit in such a manner according to the invention is achieved such that a first unit in the flow direction of the intake air is arranged upstream of at least one first device connected upstream of the fuel cell. Exhaust gas from the anode region is supplied to this first catalytic unit, which can react therein with oxygen from the intake air flow. The resulting heat which could possibly be damaging for the fuel cell itself, is introduced into the intake air flow by means of the arrangement in such a manner that it can be used or broken down in the device. A second catalytic unit is provided in the fuel cell system, which is present in the used air system from the cathode region. This catalytic unit can particularly be used to achieve a corresponding increase of the temperature of the used air flow by means of additional fuel, for example, to use this as thermal energy, or to convert this into another energy form by means of suitable devices.
According to a particularly favorable arrangement of the invention, the at least one device is formed as an exchanging device, in which heat from the intake air transfers to the used air and water vapor from the used air to the intake air. By means of such an exchanging device, as is also known as a functional unit for cooling and humidifying of the above-mentioned state of the art, the fuel cell system is simplified further with regard to the number of its components. As the exchanging device has a comparable function as the charge-air cooler integrated therein, comparable advantages occur with the use of such an exchanging device, as already mentioned above.
According to a further very advantageous and favorable arrangement of the fuel cell system, the intake air is fed via a compressor arranged upstream of the at least one device, wherein the compressor can be driven by a turbine at least in a supporting manner, which is flown through by the used air downstream of the at least one device. This turbine permits use of the energy present in the used air. Typically, present-day fuel cell systems are operated with only a little excess pressure compared to the environment. The primary energy content in the used air, which can be used by the turbine, is thus present in the exhaust heat in the used air flow. Because the exhaust heat in the used air flow can be increased via the second catalytic unit in a defined manner, this exhaust heat can also be used in a defined manner via this turbine. Thus, it is possible to use the energy resulting in the system in an ideal manner through the turbine, and for example to, with an abrupt power requirement at the compressor, provide this via a catalytic conversion of additional fuel in the region of the second catalytic unit.
In a further very favorable arrangement of this version of the invention, the compressor can be driven by an electrical machine, wherein, with a power excess at the turbine, the turbine drives the electrical machine in a generator manner for generating electrical power. The needed heat energy provided via the second catalytic unit can thus not only be used via the turbine in order to drive the compressor, but can also drive an electrical machine as a generator in a targeted manner. The generated heat energy can be converted to electrical energy, which can satisfy an electrical power requirement. If, for example, an abrupt increase of the required power results, the electrical power generated from the hot used air via the turbine and the electrical machine can bridge the comparatively inert response of the fuel cell to such a power requirement.
The fuel cell system according to the invention in all its shown versions thus permits a simple, compact and thus also cost-efficient construction with an ideal arrangement for the life span and the efficiency that can be achieved. The fuel cell system according to the invention is thus particularly suitable for the use in a means of transport, and here for the generation of power for the drive and/or electrical auxiliary users in the means of transport. A means of transport is any type of means of transport on land, on water or in the air, wherein a particular attention is certainly in the use of these fuel cell systems for motor vehicle with no rails, without the use of a fuel cell system according to the invention being restricted hereby.
Further advantageous arrangements of the fuel cell system according to the invention will become clear by means of the exemplary embodiments, which are described in more detail in the following with reference to the figures.
It shows thereby:
The depiction in the following figures only shows the components necessary for the understanding of the invention of the rather complex fuel cell system per se present here in a highly schematized depiction. It should thereby be understood for the fuel cell system that further components, as for example a cooling cycle and the like are also provided in the fuel cell system, even though these are not considered in the figures shown in the following.
Hydrogen from a hydrogen storage device 7, for example, a pressurized storage device 7, is guided into the anode region 4. It would also be possible to supply the fuel cell 2 with a hydrogen-containing gas, which is, for example, generated from hydrocarbon-containing starting materials in the region of the fuel cell system. In the exemplary embodiment of
The intake air flowing from the compressor 6 to the cathode region 3 flows through an exchanging device 12 as a first unit in the construction of the fuel cell system 1 according to
In the fuel cell system 1 of
The construction of the fuel cell system described up to now corresponds to a fuel cell system known from the state of the art, which operates in a comparable function as fuel cell systems 1 from the state of the art constructed in an analogous manner.
The decisive difference of the fuel cell system 1 compared to the state of the art now involves two units 18, 19 being provided in the fuel cell system 1, which respectively comprise a catalytic material for the thermal conversion of a fuel-containing gas. The units 18, 19 are thus also called catalytic units 18, 19 in the following. The first catalytic unit 18 is arranged in the intake air flow to the cathode region 3 of the fuel cell 2. The exhaust gas discharged from the anode region 4, in the exemplary embodiment shown here the exhaust gas from the anode cycle, is now supplied to the first catalytic unit 18 or to the intake air in the flow direction upstream of the first catalytic unit 18 from time to time. In the region of the first catalytic unit 18, the hydrogen contained in this exhaust gas reacts with oxygen from the intake air fed from the compressor 6. This results in heat and water in the form of water vapor. The additional heating of the intake air flow is comparatively uncritical at the location where the catalytic unit 18 is arranged, as the intake air is cooled in any case by the exhaust air via the heat exchanger 12 in the flow direction downstream of the first catalytic unit 18. The water vapor resulting with the catalytic conversion in the region of the first catalytic unit 18 is an advantage at this location, as it humidifies the hot and dry intake air from the compressor. Due to the very low amount of residual hydrogen with an operation with an anode cycle, this humidification will certainly not be sufficient, but it can support the humidification occurring in the humidifier 13 in an advantageous manner.
The second catalytic unit 19 is arranged in the used air flow from the cathode region 3 of the fuel cell 2, namely in the flow direction of the used air downstream of the heat exchanger 12. Hydrogen as fuel can now also be supplied to this second catalytic unit 19 or to the used air in a region upstream of the second catalytic unit 19 via a guide element 20 and a valve device 21. Instead of hydrogen, another fuel could also be used, if it would be available in the fuel cell system, for example a hydrocarbon-containing fuel, if a hydrogen-containing gas is generated for the fuel cell system from such a starting material by means of a gas generating device.
By means of the additionally supplied fuel or hydrogen, the used air, which already has a comparatively high temperature after flowing through the heat exchanger 12, can again be further heated by the catalytic unit 19. This can, for example, be used to avoid the discharge of liquid product water from the fuel cell system 1 and to evaporate all water present in the used air. The additional heating of the used air by the catalytic unit 19 can, however, be used to supply the turbine 16 with additional power. As the pressure level in present-day fuel cell systems is only a few bar above the surrounding pressure, the used of the exhaust heat when generating power through the turbine 16 plays the bigger part. If additional heat is now introduced into the used air flow via the catalytic unit 19, it can contribute to the power output of the turbine 16 in a decisive manner. Particularly, an increased drive of the compressor 6 can take place in certain operating situations via the turbine 16, for example, if a high electrical power requirement is abruptly directed to the fuel cell 2 and this correspondingly requires a high amount of intake air, while the used air driving the turbine 16 is still present with a comparatively low volume flow. The increased power requirement can then be provided via the turbine by means of the additional introduction of thermal energy via the catalytic unit 19. It is also conceivable to provide so much power by the turbine 16 in these situations that it can provide additional electrical power via the electrical machine 17, which then operates as a generator. Such a boost operation can, for example, be used to support or bridge the rather inert electrical response of the fuel cell 2. With the use of the fuel cell system in a means of transport, this additionally provided power could, for example, be used for supporting a fast acceleration via an electric drive.
The constructions of the fuel cell systems in the following figures are similar to the construction of the fuel cell system 1 in
In contrast to the fuel cell system 1 in
The first catalytic unit 18 can thereby be formed as an independent component as is shown in
The construction of the fuel cell system of
The fuel cell system 1 of
In the fuel cell system 1 of
In a particularly advantageous arrangement, the exchanging device 22 can consist of a honeycomb material, for example a ceramic honeycomb body, as is used for exhaust gas catalysts. This honeycomb body can be formed in such a manner that the intake air and the used air in a counterflow flows through the individual adjacent channels. By means of a corresponding coating, it can be ensured that water vapor can reach the intake air side from the used air side at least in partial regions, and that a heat exchange between the materials takes place at least in possibly another partial region. The intake air side can additionally be provided with a corresponding catalytic coating, for example, also only in one partial region. The supply of the exhaust gas from the anode region 4 can thereby take place as already described directly into the intake air downstream of the compressor 6. It would, however, also be conceivable to introduce the exhaust gas directly into the exchanging device and here particularly into the region of the first catalytic unit 18.
On the used air side, the fuel cell system according to
The construction of the fuel cell system 1 in
The actual difference of the fuel cell system 1 in the arrangement according to
The construction of
The embodiment variants of the construction according to the invention shown here can be combined among each other in an arbitrary manner, for example only one or none of the catalytic devices could be integrated into a heat exchanger or an exchanging device. The fuel cell system could also be operated with or without a turbine and with or without a humidifier, as with or without the cycle guidance of the hydrogen around the anode region. It would additionally also be possible that a bypass line 14 with a corresponding valve device 15 is arranged around the exchanging device 22 at the air intake side or the used air side, in order to be able to control the humidification here when needed.
Number | Date | Country | Kind |
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10 2009 009 675.2 | Feb 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/000472 | 1/27/2010 | WO | 00 | 9/29/2011 |