This application claims the benefit of Korean Application No. 2007-70075, filed Jul. 12, 2007, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
Aspects of the present invention relate to a fuel cell system that can rapidly increase the temperature of a fuel cell stack having a phosphoric acid polymer electrolyte membrane, during start up, and a method of starting the fuel cell system.
2. Description of the Related Art
A fuel cell is an electric generator that changes chemical energy of a fuel into electrical energy, through a chemical reaction, so long as the fuel is supplied.
The electricity generated by one fuel cell 10 (unit cell) does not produce a useful high voltage. Therefore, electricity is generated by a fuel cell stack 100, in which a plurality of unit cells 10 are connected in series, as depicted in
During the electrochemical reaction, electricity and heat are generated. Therefore, for a smooth operation of a fuel cell, the fuel cell stack 100 must be continuously cooled to dissipate the heat. Thus, in the fuel cell stack 100, a cooling plate 5, to channel cooling water for heat exchange, is mounted on every 5th or 6th unit cell 10. Accordingly, the cooling water absorbs heat in the stack 100, while passing through flow channels 5a of the cooling plate 5. The cooling water is cooled in the heat exchanger H5 (refer to
A hydrocarbon containing fuel source, such as natural gas, is used to produce hydrogen for the fuel cell stack 100. Hydrogen is produced from the fuel source in a fuel processor 200, as depicted in
The fuel processor 200 includes a desulfurizer 210, a reformer 220, a burner 230, a water supply pump 260, first and second heat exchangers H1 and H2, and a carbon monoxide (CO) removing unit 250. The CO removing unit includes a CO shift reactor 251 and a CO remover 252. A hydrogen generation process is performed in the reformer 220. That is, hydrogen is generated in the reformer 220 using the burner 230, through a chemical reaction between the hydrocarbon containing fuel source (entering from a fuel tank 270) and steam (supplied from a water tank 280 by the water supply pump 260). CO2 and CO are generated as byproducts.
If a fuel containing 10 ppm, or more, of CO is supplied to the stack 100, the electrodes 1 and 3 are poisoned, resulting in a rapid reduction of the performance of the fuel cells 10. Therefore, the content of CO in the fuel, at an outlet of the reformer 220, is controlled to be 10 ppm, or less, by installing the CO shift reactor 251 and the CO remover 252. A chemical reaction to generate CO2, by reacting CO with steam, occurs in the CO shift reactor 251. An oxidation reaction between CO and oxygen occurs in the CO remover 252. The CO content in the fuel that has passed through the CO shift reactor 251 is 5,000 ppm, or less, and the CO content in the fuel that has passed through the CO remover 252 is reduced to 10 ppm, or less. The desulfurizer 210 is located at an inlet of the reformer 220, and removes sulfur components contained in the fuel source. The sulfur components are absorbed while passing through the desulfurizer 210, because the sulfur components can easily poison the electrodes at concentrations as low as 10 parts per billion (ppb).
When a fuel cell system having the fuel processor 200 and the stack 100 is operated, hydrogen is generated in the fuel processor 200 through the process described above, and an electrochemical reaction occurs in the stack 100, using the hydrogen supplied from the fuel processor 200, as a fuel. In
In
In order to have a normal electrochemical reaction in the stack 100, the interior of the stack 100 must be maintained at an appropriate temperature. Generally, in the fuel cell system having a phosphoric acid polymer electrolyte membrane, a normal operating temperature of the stack 100 is 120° C. However, it takes time for the stack 100 to reach the operating temperature during a start up operation. During the start up operation, to increase the temperature of the stack 100, a cooling water tank 130 must be heated using a heat source, such as an electric heater (not shown). The temperature of the stack 100 is increased by circulating the heated water.
When a normal electrochemical reaction occurs, the temperature of the stack 100 rises, due to the exothermic electrochemical reaction. During the start up operation, the stack 100 is heated to an appropriate temperature by circulating the heated cooling water. However, when the stack 100 is heated using the heated cooling water, it takes approximately two hours to reach the normal operating temperature of 120° C. Accordingly, although the fuel processor 200 is ready to supply hydrogen to the stack 100, the fuel processor 200 must wait until the temperature of the stack 100 reaches the normal operating temperature.
The temperature of the stack 100 can be rapidly increased, if the electrochemical reaction is generated while the temperature of the stack 100 is being increased by circulating the heated cooling water. However, in the case of the phosphoric acid polymer electrolyte membrane, if the electrochemical reaction occurs at a low temperature, that is, below 100° C., phosphoric acid contained in the phosphoric acid polymer electrolyte membrane is eluted by water condensing in the stack 100. In the phosphoric acid polymer electrolyte membrane, phosphoric acid acts as a carrier of hydrogen ions, between the anode 1 and the cathode 3, to induce an electrochemical reaction therebetween. If phosphoric acid is eluted, a normal electrochemical reaction does not properly occur, even if the temperature reaches the normal operation temperature.
Accordingly, in order to rapidly increase the temperature of a fuel cell system that uses a phosphoric acid polymer electrolyte membrane, at initial start up of the fuel cell system, there is a need to develop a method that can prevent phosphoric acid from being eluted from the phosphoric acid polymer electrolyte membrane, while using heat generated from an electrochemical reaction of the stack 100.
Aspects of the present invention provide a fuel cell system having a phosphoric acid polymer electrolyte membrane. The fuel cell system can prevent phosphoric acid from eluting from the phosphoric acid polymer electrolyte membrane, while directly using heat generated from an electrochemical reaction in a stack, during an initial start up operation The present teachings encompass a method of starting the fuel cell system.
According to an aspect of the present invention, there is provided a fuel cell system comprising: a stack having a phosphoric acid polymer electrolyte membrane, to electrochemically react hydrogen and oxygen; and a water circulating unit that heats cooling water supplied to the stack, and increases the temperature of the stack. The fuel cell system includes an air circulating unit that circulates heated air (as a source of oxygen) to the stack, and a heating unit to heat the air.
According to another aspect of the present invention, there is provided a method of starting a fuel cell system having a phosphoric acid polymer electrolyte membrane, the method comprising: increasing the temperature of a stack to an appropriate temperature, by passing heated cooling water through the stack at an initial start up; and increasing the temperature of the stack, by generating an electrochemical reaction, while maintaining a condition that inhibits the elution of phosphoric acid from the stack, due to water condensation.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, of which:
Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The exemplary embodiments are described below, in order to explain the aspects of the present invention, by referring to the figures.
Also, remaining parts, including the stack 100 of the fuel cell system 500, have similar elements and connection structures to the fuel cell system of
The fuel cell system 500 includes a water circulating unit 510 to heat and/or cool the stack 100. During a normal operation, the water circulating unit 510 cools the stack 100 by supplying cooling water stored in a cooling water storage tank 130, to cooling plates 5 in the stack 100. The cooling water absorbs heat in the stack 100, and then is conveyed to a heat exchanger H5. The heat exchanger H5 cools the cooling water, by exchanging heat with secondary cooling water from a water tank 140. The cooled cooling water returns to the cooling water storage tank 130. At an initial start up, in order to rapidly increase the temperature of the stack 100, the cooling water from the cooling water storage tank 130 is heated using a heating unit, for example an electric heater (not shown). The heated cooling water is circulated to the stack 100.
Up to this point, the operation of the fuel cell system of
If the heated air is supplied, the saturated vapor pressure is increased in the stack 100, and thus, vapor does not substantially condense in the stack 100. The relative humidity φ in the stack 100 is expressed as PW/Psat, where Pw is the partial vapor pressure of water in the stack 100 and Psat is the saturated vapor pressure of water in the stack 100. If the relative humidity φ is greater than 1, that is, if PW>Psat, condensation is promoted in the stack 100. Thus, in order to limit condensation, the partial vapor pressure PW is reduced, or the saturated vapor pressure Psat is increased. In the present exemplary embodiment, the saturated vapor pressure Psat is increased by supplying heated air. Equation 1 relates to the relative humidity φ, expressed as a function of the temperature of the air entering into the stack 100, internal temperature of the stack 100, and the relative humidity of the entering air.
T: (entering air temperature+cell operation temperature in the stack)/2
Pext: pressure at stack outlet
ψ: relative humidity of entering air
U: oxygen utilization factor
As it can be seen from Equation 1, when the oxygen utilization factor is reduced, by increasing the temperature of entering air, or by increasing the pressure of the supplied air, the relative humidity φ is reduced. Thus, condensation can be limited. Without referring to the Equation 1, when the temperature in the stack 100 is increased, the saturated vapor pressure in the stack 100 is increased, thus, the vapor condensation can be limited. When the air is supplied at a higher pressure, the partial vapor pressure is reduced, thus, the condensation of vapor can be limited.
Aspects of the present exemplary embodiment employ the method of increasing the temperature of entering air, to increase saturated vapor pressure in the stack 100. A method of preventing condensation of vapor, by increasing the volume of supplying air will be described later. Two exemplary methods of starting the fuel cell system (start up), having the above configuration, will now be described.
In a first exemplary method, the temperature of the stack 100 is increased to approximately 80° C. (below 100° C.), using heated cooling water. The temperature of the stack 100 is then increased using heat generated from an electrochemical reaction in the stack 100, while supplying heated air to the stack. In another exemplary method, the temperature of the stack 100 is increased by circulating the heated cooling water while generating the electrochemical reaction in the stack 100.
In the first exemplary method, the fuel cell system is started according to the flow chart of
In the second exemplary method, the fuel cell system is started according to a flow chart of
Referring to
In
In the exemplary embodiments of
So far, in order to limit the condensation of vapor in the stack 100, methods of increasing the temperature in the stack 100, to increase in saturated vapor pressure, have been described. However, the stack 100 can be operated such that the partial vapor pressure is smaller than the saturated vapor pressure, by increasing the volume (pressure) of supplied air.
Thus, the temperature of the stack 100 can be rapidly increased, while limiting the condensation of water vapor in the stack 100, thereby preventing phosphoric acid from being eluted from the phosphoric acid polymer electrolyte membrane.
As described above, a fuel cell system having a phosphoric acid polymer electrolyte membrane has the following advantages. First, when a rapid temperature increase in a stack is required, such as at an initial start up, the temperature of the stack can be increased by not only using heated cooling water, but also heat generated from an electrochemical reaction, thereby greatly reducing time required for the fuel cell system to reach a normal operating temperature. Second, the substantial condensation of water vapor in the stack is prevented. Thus, the elusion of phosphoric acid from the phosphoric acid polymer electrolyte membrane is prevented, thereby securing a stable electrochemical performance of the fuel cell system. Third, the heating element to heat entering air can be modified, or the capacity of a blower can be modified. Thus, the modification from a conventional fuel cell system is easy, and can be performed at a low cost.
Although a few embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in this embodiment without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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2007-70075 | Jul 2007 | KR | national |