The present invention relates to a fuel cell vehicle, and in particular, relates to a fuel cell vehicle in which an air-cooling type fuel cell stack and a heat-pump type air-conditioning device are mounted, and in which improvement of air-conditioning performance and improvement of operability of the air-cooling type fuel cell stack are realized.
In a fuel cell device, electricity is generated by a chemical reaction between hydrogen and oxygen in the air, and water is generated at the same time.
In the fuel cell reaction, various losses, including resistance overvoltage caused by electric resistance of a electrolytic film or an electrode inside the fuel cell stack, activation overvoltage for generating an electrochemical reaction between hydrogen and oxygen, diffusion overvoltage due to movement of hydrogen and oxygen in a diffusion layer and the like occur, and waste heat generated thereby must be removed.
The fuel cell devices include a water-cooling type fuel cell device for removing heat generated in power generation with cooling water and air-cooling type fuel cell device for cooling with air.
Heretofore, since a fuel cell stack of a fuel cell device mounted in a fuel cell vehicle has a heat generation amount that is less than that of an internal combustion engine, it has been inconvenient when a sufficient amount of heat cannot be obtained to heat the inside of a cabin.
Thus, as in PTL 1 or PTL 2, a heat-pump-type air-conditioning device which pumps heat from the outside air can be used in a vehicle in which a heat source cannot be reliably ensured.
PTL 1 describes a structure in which two units of exterior heat exchangers of the heat-pump-type air-conditioning device are arranged at the front and rear of an air flow direction of a heat generating source, and a channel of a refrigerant is switched so that the refrigerant is circulated to the exterior heat exchanger arranged at the rear side of the heat generating source during a heating operation, while the refrigerant is circulated to the exterior heat exchanger arranged at the front side of the heat generating source during cooling.
According to this structure of PTL 1, adhesion of frost to the vehicle exterior heat exchanger can be suppressed by allowing outside air at a relatively high temperature, having passed through the heat generating source during heating to flow through the vehicle exterior heat exchanger, while cooling performance can be improved by allowing outside air at a relatively low temperature before passing through the heat generating source to flow to the vehicle exterior heat exchanger during cooling.
PTL 2 describes that, in a vehicle provided with an engine or a fuel cell device and a heat-pump type air-conditioning device, two units of radiators for cooling the engine or the fuel cell device are arranged at the front and rear of the vehicle exterior heat exchanger of the heat-pump type air-conditioning device, and cooling water is made to flow to the radiator at the front side during heating, while the cooling water is made to flow to the radiator at the rear side during cooling so that refrigerant circulation amounts during cooling and heating are leveled while the effect similar to that in PTL 1 is obtained.
However, since the structures described in PTL 1 and PTL 2 have three heat exchangers juxtaposed in the longitudinal direction of the vehicle, it is inconvenient that an air amount of the outside air passing through the heat exchanger is reduced by an increase in ventilation resistance, and radiation performance of each heat exchanger deteriorates.
Moreover, in the structures described in PTL 1 and PTL 2, the engine or the fuel cell device assumes the water-cooling type in which cooling water is circulated therethrough, and if the water-cooling type is used for the air-cooling type fuel cell device using the outside air as a reaction gas and cooling medium, a temperature of the reaction gas is raised during cooling, which may lead to an inconvenience in that the amount of power generated fluctuates.
The present invention has an object to improve air-conditioning performance and to improve operability of the air-cooling type fuel cell stack in the fuel cell vehicle on which the air-cooling type fuel cell stack and the heat-pump-type air-conditioning device are mounted.
Thus, in the present invention, in order to overcome the above-described inconveniences, a vehicle is provided with an air-cooling-type fuel cell stack using the outside air as a reaction gas and cooling medium and a heat-pump-type air-conditioning device, and the heat-pump type air-conditioning device includes, in this order, in a refrigerant circulation channel for circulating a refrigerant, a compressor for compressing the refrigerant, an indoor heat exchanger for performing heat exchange between the refrigerant and the air in a cabin, an expansion valve for expanding the refrigerant, and an exterior heat exchanger arranged for performing heat exchange between the refrigerant and the outside air, the flow of the refrigerant switched between in a cooling direction and in a heating direction, the exterior heat exchanger includes an exterior heat exchanger for cooling in which the refrigerant is circulated only during cooling and an exterior heat exchanger for heating in which the refrigerant is circulated only during heating, the air-cooling-type fuel cell stack, the exterior heat exchanger for cooling, and the exterior heat exchanger for heating are arranged at a front part of the vehicle, and the exterior heat exchanger for heating is heated by the outside air used to cool the air-cooling-type fuel cell stack, an intake duct and an exhaust duct are mounted at the front side and the rear side of the air-cooling type fuel cell stack, respectively, the intake duct and the exterior heat exchanger for cooling are arranged at the front side part of the vehicle so as not to overlap with each other in the vehicle longitudinal direction when the vehicle is seen from the front, and the exterior heat exchanger for heating is arranged at the rear of the exhaust duct.
As described above in detail, according to the present invention, the exterior heat exchanger for heating can be heated by outside air of which the temperature has been raised by heat exchange with the air-cooling type fuel cell stack during heating, and the heating performance of the heat-pump type air-conditioning device can be improved, and adhesion of frost to the exterior heat exchanger for heating can be prevented.
At this time, when the vehicle is seen from the front, since the intake duct and the exterior heat exchanger for cooling are arranged at the front side part of the vehicle in a state not overlapping in the vehicle longitudinal direction, a decrease of a flow rate of the outside air flowing to the exterior heat exchanger for heating through the intake duct due to ventilation resistance of the exterior heat exchanger for cooling can be prevented.
Thus, a radiation effect in the air-cooling type fuel cell stack and a heating effect in the exterior heat exchanger for heating are improved, and heating performance of the heat-pump type air-conditioning device can be improved.
Moreover, during cooling, a decrease of the flow rate of the outside air passing through the exterior heat exchanger for cooling due to the ventilation resistance of the exterior heat exchanger for heating can be prevented, and the cooling performance of the heat-pump type air-conditioning device can be improved.
Furthermore, since the outside air of which the temperature has been raised by cooling the exterior heat exchanger for cooling during cooling does not flow into the air-cooling type fuel cell stack, a temperature change of the outside air which is a reaction gas can be suppressed.
Thus, in the present invention, the air conditioning performance of the heat-pump type air-conditioning device can be improved, and the operability of the air-cooling type fuel cell stack can be improved.
An embodiment of the present invention will be described below in detail referring to the attached drawings.
In
The fuel cell vehicle 1 has an air-cooling type fuel cell system 7 mounted thereon.
In this air-cooling type fuel cell system 7, as illustrated in
The air supplied to this air-cooling type fuel cell stack 10 is not only used in a power generation reaction (reaction gas) in the air-cooling type fuel cell stack 10, but also has a role in removing waste heat in the air-cooling type fuel cell stack 10 and cooling the air-cooling type fuel cell stack 10.
An anode exhaust passage of the air-cooling type fuel cell stack 10 is connected to a cathode exhaust passage from the air-cooling type fuel cell stack 10 through a purge valve 13, and when an exhaust hydrogen gas exhausted from the anode side is to be purged, the exhaust hydrogen gas is diluted to flammable lower-limit concentration or less and is emitted to the outside by the cathode side exhaust.
In this air-cooling type fuel cell system 7, an electrochemical reaction is performed, and water is generated thereby.
The air-cooling type fuel cell stack 10 is usually formed by laminating a large number of minimum constituent units called “cells”.
Since this air-cooling type fuel cell system 7 does not have a cooling-water loop as in the water-cooling type fuel cell device, heating by cooling water cannot be performed.
Subsequently, a heating and cooling system 14 for a fuel cell vehicle of the present invention will be described.
The heating and cooling system 14 for fuel cell vehicle mounted on the fuel cell vehicle 1 is provided with, as illustrated in
This heat-pump type air-conditioning device 15 has, as illustrated in
Moreover, the exterior heat exchanger 20 includes an exterior heat exchanger 21 for cooling in which the refrigerant circulates only during cooling and an exterior heat exchanger 22 for heating in which the refrigerant circulates only during heating.
At this time, as illustrated in
That is, during heating of the heat-pump type air-conditioning device 15, as illustrated in
At this time, a temperature of the cathode exhaust from the air-cooling type fuel cell system 7 is lower than a cooling water temperature of the internal combustion engine, but is sufficiently higher than the outside air temperature during heating.
Therefore, by leading the cathode exhaust from the air-cooling type fuel cell system 7 to the exterior heat exchanger 22 for heating, the refrigerant is further heated, and adhesion of frost to the exterior heat exchanger 22 for heating is prevented, and heating performance is improved.
Due to the recent development of power electronics technology, an electric vehicle including the fuel cell vehicle 1 generates an extremely small amount of heat due to losses from a motor, an inverter or the like, but the amount of waste heat from the fuel cell system is relatively greater, and thus, the effect of recovering the cathode waste heat of the air-cooling type fuel cell system 7 by the exterior heat exchanger 22 for heating is extremely large.
On the other hand, during cooling of the heat-pump type air-conditioning device 15, as illustrated in
Thus, in an example of the present invention, the refrigerant circulation channel 16 is switched by first to third switching valves 23, 24, and 25 during cooling so that the refrigerant is circulated through the exterior heat exchanger 21 for cooling.
Into this exterior heat exchanger 21 for cooling, the outside air (traveling air) is introduced as in the past.
As described above, by providing the plurality of exterior heat exchangers, that is, the exterior heat exchanger 21 for cooling and the exterior heat exchanger 22 for heating in the heat-pump type air-conditioning device 15 and by switching the refrigerant circulation channel 16 in accordance with the state of the cooling and heating, prevention of frost formation and improvement of heating performance in the exterior heat exchanger during heating and improvement of cooling performance during cooling can both be realized.
Here, a structure of the front part of the fuel cell vehicle 1 will be described.
First, in the front part of the fuel cell vehicle 1, as illustrated in
At the rear of this radiator 27, an inverter 28 and a traveling motor 29 are disposed.
Moreover, the air-cooling type fuel cell stack 10 is disposed on the right side of the inverter 28.
At this time, the air-cooling type fuel cell stack 10 is, as illustrated in
Then, an intake duct 30 and an exhaust duct 31 are mounted at the front side and the rear side of the air-cooling type fuel cell stack 10, respectively.
At this time, the intake duct 30 is composed of as illustrated in
Moreover, the exhaust duct 31 is, as illustrated in
At this time, when the fuel cell vehicle 1 is seen from the front, the intake duct 30 and the exterior heat exchanger 21 for cooling are arranged at the front side part of the vehicle so as not to overlap each other in the vehicle longitudinal direction, and the exterior heat exchanger 22 for heating is arranged at the rear of the exhaust duct 31 in the configuration.
In detail, at the front side part of the fuel cell vehicle 1, as illustrated in
Moreover, on the rear of the exhaust duct 31 and in the vicinity of the disposed position of the traveling motor 29, as illustrated in
Therefore, by means of the above-described structure, the exterior heat exchanger 22 for heating can be heated by outside air of which the temperature has been raised by heat exchange with the air-cooling type fuel cell stack 10 during heating, and the heating performance of the heat-pump type air-conditioning device 15 can be improved, and adhesion of frost to the exterior heat exchanger 22 for heating can be prevented.
At this time, when the fuel cell vehicle 1 is seen from the front, since the intake duct 30 and the exterior heat exchanger 21 for cooling are arranged on the front side part of the vehicle in the state not overlapped with each other in the vehicle longitudinal direction, a decrease of the flow rate of the outside air flowing to the exterior heat exchanger 22 for heating through the intake duct 30 due to the ventilation resistance of the exterior heat exchanger 21 for cooling can be prevented.
Thus, the radiation effect in the air-cooling type fuel cell stack 10 and the heating effect in the exterior heat exchanger 22 for heating are improved, and the heating performance of the heat-pump type air-conditioning device 15 can be improved.
Moreover, during cooling, a decrease of the flow rate of the outside air passing through the exterior heat exchanger 21 for cooling due to the ventilation resistance of the exterior heat exchanger 22 for heating can be prevented, and the cooling performance of the heat-pump type air-conditioning device 15 can be improved.
Furthermore, since the outside air, of which the temperature has been raised by cooling the exterior heat exchanger 21 for cooling does not flow into the air-cooling type fuel cell stack 10 during cooling, a temperature change of the outside air which is a reaction gas can be suppressed.
Thus, in the example of the present invention, the air-conditioning performance of the heat-pump type air-conditioning device 15 can be improved, and operability of the air-cooling type fuel cell stack 10 can be improved at the same time.
Moreover, the exterior heat exchanger 21 for cooling is arranged at a position closer to one side from the center part in the vehicle width direction or the vehicle vertical direction, and the intake duct 30 is arranged at a position closer to the other side from the center part in the vehicle width direction or the vehicle vertical direction.
That is, when the exterior heat exchanger 21 for cooling is arranged, as illustrated in
Moreover, when the intake duct 30 is arranged, as illustrated in
As a result, since the exterior heat exchanger 21 for cooling and the intake duct 30 are moved in the directions opposite to each other from the center part in the vehicle width direction or the vehicle vertical direction, or in the explanation of this example, in the vehicle width direction, inflow of the outside air whose temperature has been raised by cooling the exterior heat exchanger 21 for cooling during cooling into the air-cooling type fuel cell stack 10 can be prevented without bending the intake duct 30 in a complicated way.
Moreover, an exhaust fan 32 is arranged between the air-cooling type fuel cell stack 10 and the exterior heat exchanger 22 for heating.
That is, between the air-cooling type fuel cell stack 10 located on the front part of the vehicle and the exterior heat exchanger 22 for heating located on the side closer to the rear of the vehicle than the exhaust duct 31 mounted on this air-cooling type fuel cell stack 10, the exhaust fan 32 is disposed as illustrated in
At this time, this exhaust fan 32 is composed of, as illustrated in
As a result, the outside air can be drawn out of the air-cooling type fuel cell stack 10 by the exhaust fan 32, and at the same time, the outside air, of which the temperature has been raised, can be fed into the exterior heat exchanger 22 for heating.
Thus, heating characteristics of the exterior heat exchanger 22 for heating can be improved, and heating performance of the fuel cell vehicle 1 in which the air-cooling type fuel cell stack 10 is mounted can be improved.
Furthermore, the exterior heat exchanger 22 for heating is arranged above the traveling motor 29.
That is, when the traveling motor 29 is disposed on the rear of the exhaust duct 31, the exterior heat exchanger 22 for heating is disposed above the traveling motor 29 as illustrated in
As a result, the exterior heat exchanger 22 for heating located above can be heated by heat generated from the traveling motor 29 during heating, and heating performance of the heat-pump type air-conditioning device 15 can be improved.
Moreover, an increase of the ventilation resistance in the channel through which the outside air is made to flow to the exterior heat exchanger 22 for heating by the traveling motor 29 can be prevented, and heating characteristics of the exterior heat exchanger 22 for heating can be improved.
Moreover, the air-cooling type fuel cell stack 10 has a structure in which fuel cell units or, for example, the first and the second fuel cell units 10a and 10b totaling in two units are stacked in the vehicle vertical direction, and the exhaust duct 31 and the exhaust fan 32 are arranged individually at positions corresponding to the first and second fuel cell units 10a and 10b in the vehicle vertical direction.
That is, the air-cooling type fuel cell stack 10 is composed of as illustrated in
As a result, the outside air can be reliably guided to the exterior heat exchanger 22 for heating while the cooling effect of the first and second fuel cell units 10a and 10b, for example, stacked in the vehicle vertical direction by the arrangement method of the exhaust duct 31 and the exhaust fan 32, is improved.
In addition, the fuel cell vehicle 1 is provided with the air-cooling type fuel cell stack 10 of the air-cooling type fuel cell system 7 and the heat-pump type air-conditioning device 15.
In the air-cooling type fuel cell system 7, with respect to the air-cooling type fuel cell stack 10 composed of the two fuel cell units, that is, the first and second fuel cell units 10a and 10b on the upper and lower sides, respectively, the intake duct 30 composed of the first and second intake ducts 30a and 30b, the exhaust duct 31 composed of the first and second exhaust ducts 31a and 31b, and the exhaust fan 32 composed of the first and second exhaust fans 32a, 32a, and 32b are provided, respectively.
At this time, this exhaust fan 32 is provided on the rear of the first and second fuel cell units 10a and 10b of the air-cooling type fuel cell stack 10 through the exhaust duct 31, and the exterior heat exchanger 22 for heating is arranged at the rear of the first and second exhaust fans 32a and 32a mounted at the first fuel cell unit 10a located on an upper part.
On the other hand, the exterior heat exchanger 21 for cooling is mounted on the side of the intake duct 30 in the front part of the vehicle and at a position where traveling air hits.
During heating, exhaust heat from the air-cooling type fuel cell system 7 is recovered in the exterior heat exchanger 22 for heating, while during cooling, the channel is switched so that the refrigerant passes through the exterior heat exchanger 21 for cooling.
At this time, the exterior heat exchanger 22 for heating is arranged on the rear of the air-cooling type fuel cell stack 10, and in this example, its lateral width is set to substantially equal to the length of the air-cooling type fuel cell stack 10 as illustrated in
As a result, waste heat of the air-cooling type fuel cell stack 10 can be recovered efficiently.
Moreover, the exterior heat exchanger 22 for heating is arranged on the upper part of the traveling motor 29 in the rear of the air-cooling type fuel cell stack 10.
As a result, a space at the upper part of the traveling motor 29 can be used effectively, and since heated air can be collected easily, efficient heat recovery can be realized.
The arrangement structure of the exterior heat exchanger 21 for cooling and the exterior heat exchanger 22 for heating as in this example can be also employed even if the cooling method of the air-cooling type fuel cell stack 10 is a water-cooling type, but this is particularly effective heating means for the air-cooling type fuel cell system 7 which cannot use the cooling water for heating.
Number | Date | Country | Kind |
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2012-015268 | Jan 2012 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/068061 | 7/17/2012 | WO | 00 | 11/20/2013 |