The present application claims priority from Japanese application serial no. 2005-242502, filed on Aug. 24, 2005, the content of which is hereby incorporated by reference into this application.
The present invention relates to a liquid fuel-using fuel cell, and more particularly to a solid polymer electrolyte fuel cell with a membrane electrode assembly (MEA).
As the recent electronics technology progresses, portable electronic equipment such as a mobile telephone, notebook-type personal computer, audio/visual equipment, camcorder, personal information terminal device, or the like has rapidly become widespread. The portable electronic equipment has been conventionally driven by a secondary battery. As high-energy density secondary batteries are developed, the secondary batteries have advanced from a seal lead battery to an Ni(nickel)-Cd(cadmium) battery, an Ni-hydrogen battery, and an Li(lithium) ion battery. These batteries aid in the miniaturization, weight reduction, and multi-function of the portable electronic equipment.
However these secondary batteries need to be charged as the power consumption increases. Accordingly, a battery charger and a relatively long charging time are required for them, especially in the case of long time continuous operation of portable electronic equipment at any time at any place.
In the portable electronic equipment, an information capacity thereof is increasing, and a high speed processing and multi-function versatility become more advanced. In order to meet with such circumstances, a power supply with a higher output power density and a higher energy density, namely a power supply usable continuously for a long time is required. Furthermore, A demand has been raised for a miniaturized generator that does not need a recharging, i.e., for a microgenerator that can easily replenish fuel.
According to such background, a fuel cell has received attention as a power supply usable for the portable electronic equipment. The fuel cell is composed of a solid or liquid electrolyte and two electrodes, i.e., anode and cathode, that induce desired electrochemical reaction. It is a generator that can directly convert a chemical energy owned by a fuel into an electric energy with high efficiency. Usable fuels include, in addition to hydrogen chemically converted from fossil fuel or water, methanol, alkalihydride, or hydrazine that is liquid or solution under a normal environment, and dimethylether or the like that is pressure-liquefied gas. Air or oxygen gas is used as oxidant gas. The fuel is electrochemically oxidized at the anode, while oxygen is deoxidized at the cathode, whereby the difference in the electric potential is produced between both electrodes. When a load is applied between both electrodes as an external circuit, the movement of ions is caused in the electrolyte, and hence, electric energy is taken out at the external load. Therefore, the fuel cell has been expected as a large-sized power generation system and a small-sized distributed cogeneration system as substitutes for thermal power generation devices, or has been expected as an electric vehicle power supply as a substitute for an engine generator. Accordingly, the development for putting the fuel cell into practical use has actively been made.
Among these fuel cells, attention has been paid to a direct methanol fuel cell (DMFC), a metal hydride cell and a hydrazine fuel cell as a compact portable supply or a mobile power supply, since these fuel cells use liquid fuel and hence the energy density per volume of the fuel is high. Among these fuel cells, a methanol-using DMFC can be said to be ideal electric power supply system because methanol is expected to be produced from biomass in the near future.
A polymer electrolyte membrane fuel cell (PEM-FC) generating system is generally composed of fuel cells, a fuel container, a fuel feeder, and an air or oxygen feeder. In this system, each of fuel cells is a fuel cell comprising a polymer electrolyte membrane, and a porous anode and a porous cathode respectively arranged on both sides of the electrolyte membrane. These fuel cells are connected to each other in series or in parallel. For the purpose of using the fuel cell such as DMFC using liquid fuel as an electric power supply for use in portable appliances, and of having a higher output power density of the fuel cell, efforts have been made to achieve high performance of an electrode catalyst, high performance of an electrode structure, and development for solid polymer membrane small in fuel crossover (the penetration of liquid through the membrane). Also for the same purpose, pursuit of ultimate technique for downsizing a fuel pump and an air blower for fuel cell is continued, and furthermore the use of a system requiring no auxiliary driving power such as the fuel pump and the air blower is studied.
U.S. Pat. No. 4,562,123 discloses a fuel cell that reduces auxiliary driving power or needs no auxiliary driving power. Furthermore, U.S. Pat. No. 4,562,123 discloses a power supply that needs no power for transporting liquid fuel to the fuel cell. Japanese Patent Laid-Open No. 2000-268835, Japanese Patent Laid-Open No. 2000-268836, Japanese Patent Laid-Open No. 2002-343378, Japanese Patent Laid-Open No. 2003-100315, and Non-Patent Document (S. R. Narayanan, T. I. Valdez, and F. Clara, Development of A Miniature Fuel Cell For Applications, Electrochem., Soc., Proceedings, Vol. 2001-4, 254-264 (2001)) disclose a power supply that needs no power for transporting liquid fuel and oxidant gas.
In the portable fuel cell or the mobile fuel cell, it is desired that they can easily continue power generation by replenishing fuel, and they can use fuel whose energy density per volume is high. Further, it is desired to realize the fuel cell that can feed fuel to an anode, without having an auxiliary fluid feeding machine, whatever posture of the fuel cell as a power supply.
The present invention is to provide a fuel cell that can feed liquid fuel without having an auxiliary machine such as a fluid feeding machine, especially can feed fuel to an anode whatever posture of the fuel cell as a power supply.
The present invention is a fuel cell that uses a liquid fuel and comprises an anode for oxidizing the fuel, a cathode for deoxidizing oxygen, and a proton-conductive solid polymer membrane interposed between the anode and the cathode. Further the fuel sell comprises a fuel carrier which has a flow path for transporting the fuel to the anode and another flow path for allowing the passage of gas. The fuel carrier is arranged on one side (one surface) of the anode, the one side being opposite to another side (another surface) provided with the proton-conductive solid polymer membrane.
Further, the present invention is a fuel cell that uses a liquid fuel and comprises an anode, a cathode and a proton-conductive solid polymer membrane, which are as with the above-mentioned configuration, and a fuel chamber provided on the anode side. The fuel sell further comprises an electrical conductive fuel carrier which has a flow path for transporting the fuel to the anode and the flow path for allowing the passage of gas. The fuel carrier is arranged on one side of the anode in contact with the anode, the one side being opposite to another side provided with the proton-conductive solid polymer membrane; and a part of the fuel carrier is arranged so as to extend into the inside of the fuel chamber.
Further the present invention is a fuel cell that uses a liquid fuel and comprises an anode, a cathode, a proton-conductive solid polymer membrane, a fuel chamber, and an electrical conductive fuel carrier, which are as with the above-mentioned configuration; and the fuel chamber is provided with a liquid fuel holding member having a flow path for holding the fuel and transporting the fuel to the fuel carrier.
Further, the present invention is a fuel cell that uses a liquid fuel and comprises an anode, a cathode, a proton-conductive solid polymer membrane, and a fuel chamber, which are as with the above-mentioned configuration; and the fuel chamber is provided with a liquid fuel holding member having a flow path for holding the fuel and transporting the fuel to the fuel carrier.
The fuel carrier is desirably composed of two types of pores having average diameters different from each other; wherein the pores having small average diameter thereof are configured to transport the fuel with their capillary power; and the pores having large average diameter thereof are configured to allow the passage of the gas. Further, the liquid fuel holding member is also desirably configured to hold and transport the fuel by the capillary power.
Now, description will be made below on an embodiment in which methanol is used as liquid fuel, but the present invention is not limited by the embodiment to be described below.
A fuel cell, which uses methanol as liquid fuel, generates electric power by directly converting the chemical energy contained in methanol into electric energy through the following electrochemical reaction. In the anode, a fed methanol aqueous solution undergoes a reaction according to formula (1) to be dissociated into carbon dioxide gas, hydrogen ions and electrons.
CH3OH+H2O→CO2+6H++6e− (1)
The produced hydrogen ions move in an electrolyte membrane from the anode to the cathode, and reacts with the oxygen gas from the air reaching the cathode by diffusion and electrons on the cathode according to formula (2) to produce water.
6H++3/2O2+6e−→3H2O (2)
Consequently, as shown by formula (3), the total chemical reaction associated with the electric power generation produces carbon dioxide gas and water by oxidizing methanol with oxygen, and it has the same chemical reaction formula as that in the flame combustion of methanol.
CH3OH+3/2O2→CO2+3H2O (3)
The open-circuit voltage of the fuel cell per unit cell is approximately 1.2 V, but the substantial voltage is 0.85 to 1.0 V owing to the effect of the penetration of the fuel into the electrolyte membrane. Under practical load operation, the voltage is selected to range approximately from 0.2 to 0.6 V although no particular constraint is imposed on the voltage range. Consequently, when unit cells (fuel cells) are practically used as an electric power supply, the unit cells are connected in series so as to generate a predetermined voltage in conformity with the requirement from a load device. The output current density of the fuel cell per unit is affected by the electrode catalyst, the electrode structure and other factors and thereby varied; thus, each unit cell (fuel cell) is designed so that a predetermined current may be effectively obtained by selecting the area of the electric power generation section of the unit cell. Additionally, appropriate parallel connection of unit cells makes it possible to adjust battery capacity.
The fuel carrier 21 in this embodiment has a porous structure. The porous structure is composed of small pores through which the fuel moves with a capillary power and relatively large pores through which gas passes. A skeletal part is formed with the small pores. In the fuel carrier having the aforesaid configuration, the fuel is transported through the skeletal portion having the capillary power, and gas passes through the relatively large pores on which the capillary power does not act. The fuel carrier 21 thus configured is arranged so as to be in direct contact with the liquid fuel in the fuel chamber for transporting the liquid fuel in the fuel chamber 14 to the anode 12 by capillary power, whereby an auxiliary machine such as a pump can be omitted. The fuel is transported by capillary power, resulting in that electric power can be generated without depending upon the posture of the power supply device. If fuel carrier is made of electrical conductive material, it can serve as a current collecting member.
Usable materials for the fuel carrier include a carbon plate; metal such as copper, nickel, aluminum, magnesium, or the like or their alloy; intermetallic compounds represented by copper-aluminum; or various stainless steels.
It is to be noted that the anode 12 has only a catalyst layer, or it sometimes has a catalyst layer and a conductive support member such as a carbon paper, cloth or the like. The present invention is applicable to both cases.
In case where the fuel carrier 21 and the liquid fuel holding member 22 are both used, it is necessary to set the capillary power of the fuel carrier to be greater than the capillary power of the liquid fuel holding member. If the capillary power of the fuel carrier is smaller than the capillary power of the liquid fuel holding member, the fuel cannot be fed from the liquid fuel holding member to the fuel carrier.
In FIGS. 2 to 4, the gas produced at the anode 12 is exhausted to the outside of the battery (fuel cells: power supply device) through the fuel carrier 21. A gas exhaust port can be provided at the fuel chamber 14 for exhausting the gas through the liquid fuel holding member 22.
The embodiments shown in FIGS. 1 to 4 is the following great feature:
the porous structure has two types of pores that are small pores for transporting the fuel by capillary power and relatively great pores on which the capillary power does not act and through which only gas passes; and
the porous structure is arranged at the space from the fuel chamber to the anode of the MEA, wherein the fuel is fed to the anode by capillary power. Accordingly, the fuel can be fed to the anode of the MEA without depending upon the posture of the battery (fuel cells). Further, carbon dioxide gas produced at the anode with the power generation passes through the relatively great pores of the porous structure and exhausted, so that the hindrance of the fuel feeding due to the stay of air bubbles can be prevented, and hence, high power generating property can be maintained. The porous structure has at least two types of pores each having different diameter and each being generally uniformly dispersed on the porous structure. Thereby the liquid fuel moves through the small-diameter pores by capillary power and carbon dioxide gas moves through the large-diameter pores. Accordingly, a great effect can be provided for the stability in the fuel feeding to the anode and the exhaustion of carbon dioxide gas.
It is desirable that the surface of the porous structure, which serves as the fuel carrier, is rendered as hydrophilicity by chemical processing or by dispersing and supporting a hydrophilic material represented by titanium oxide on the surface thereof. With this, carbon dioxide gas produced by the electric power generation rapidly can move without adhering or staying in the vicinity of the anode. Therefore rendering the fuel carrier as hydrophilicity is effective in the fuel cell.
A tightening method for assembling unit cells (fuel cells) into a single module is not limited to a method using screws as disclosed in the present example; examples of the tightening method include a method in which the single module for unit cells can be achieved by inserting the fuel cells in a cabinet so as for the fuel cells to undergo compression by the compressive force exerted by the cabinet. Another method may also be employed.
No particular constraint is imposed on the insulating sheet 44 for the anode terminal plate 17a as long as the insulating sheet is a material with which the current collectors 45 in the surface of the sheet can be integrally bonded with the sheet in a manner of ensuring insulating property and planarity of the sheet. It is recommended to use high density vinyl chloride, high density polyethylene, high density polypropylene, epoxy resin, polyetheretherketones, polyethersulfones, polycarbonate, polyimide resin, and glass fiber reinforced materials derived from these materials. Additionally, metals such as steel, nickel, aluminum or magnesium or alloy materials thereof, or various stainless steels are used to make the surface nonconductive or make the surface to be insulating by applying resins onto the surface.
[Concrete application example 1 of those Embodiments]
A DMFC for use in a portable information terminal to which the invention is applied will be described below.
According to the above-mentioned embodiments, the fuel cell has a fuel transporting (feeding) path and gas exhausting path from a fuel chamber to an anode. Carbon dioxide gas, for example, produced in the vicinity of the anode due to the oxidation of methanol fuel, moves through the gas exhausting path that is different from the fuel transporting path, so that there is no chance of occurring the hindrance of the fuel supply due to the stay of air bubbles. The fuel cell power generating device described above can generate electric power without depending upon the posture of the device. Accordingly, it is suitable for an electric power supply for a portable device.
Number | Date | Country | Kind |
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2005-242502 | Aug 2005 | JP | national |