This application claims the benefit of and priority from Japanese Patent Application Ser. No. 2007-169131, filed Jun. 27, 2007.
The present invention relates generally to a fuel system component, and more particularly to a mixing device for gaseous fuel and air.
Internal combustion engines are capable of running on multiple types of gaseous fuels, such as propane and butane. Gaseous fuels may be stored at different pressures and have different BTU ratings per unit of gas volume or weight. A mixing device may use lesser or greater amounts of fuel per unit time depending on the type of fuel supplying the engine. For example, an engine may use less fuel per unit time of a fuel having a higher BTU rating than a fuel having a lower BTU rating. Providing an optimum amount of fuel mixed with air to the engine entails the use of pressure regulators that can compensate for the various BTU ratings and storage pressures of different gaseous fuels. Accordingly, when one type of fuel is used, one flow rate may be optimal. Switching fuels may involve a different optimum flow rate. Under these circumstances, individual and specific pressure regulators may be used to regulate each type of gaseous fuel.
A fuel mixing device includes a fuel passage adapted to communicate fuel from at least one of a first fuel source or a second fuel source with at least one of a first fuel path or a second fuel path. The fuel may be a first fuel, or a second fuel provided at a higher pressure than the first fuel. The device also includes a control valve communicated with the fuel passage and adapted to selectively prevent fuel from being delivered out of the device from the second fuel path based on the pressure of fuel within the fuel passage. The control valve permits fuel flow through the second fuel path and out of the device when the first fuel is provided in the fuel passage so that the first fuel flows out of the device through both the first and second fuel paths, and the valve prevents fuel flow through the second fuel path and out of the device when the second fuel is provided in the fuel passage so that the second fuel flows out of the device only through the first fuel path.
In another implementation, a fuel mixing device to control the flow to an engine of at least one of a first fuel or a second fuel provided at a higher pressure than the first fuel includes a fuel passage through which fuel flows and is capable of receiving the first fuel or the second fuel. Also included is a shut-off valve communicated with the fuel passage and adapted to selectively permit fuel flow in the fuel passage downstream of the shut-off valve when the engine is operating. A pressure regulator is disposed downstream of the shut-off valve and adapted to receive fuel from at least a portion of the fuel passage. A first fuel path is disposed downstream of the pressure regulator. A second fuel path is disposed downstream of the pressure regulator and a control valve communicates with fuel in the fuel passage that, when closed, prevents fuel flow from the second fuel path to the engine. The control valve is responsive to the pressure of fuel acting on the valve to permit fuel flow through the second fuel path and out of the device when the first fuel is provided in the fuel passage so that the first fuel flows out of the device through both the first and second fuel paths, and the control valve prevents fuel flow through the second fuel path and out of the device when the second fuel is provided in the fuel passage so that the second fuel flows out of the device only through the first fuel path.
In another implementation, a fuel mixing device to control the flow to an engine of at least one of a first fuel or a second fuel provided at a higher pressure than the first fuel includes a body having an intake bore through which air flows and a fuel passage through which fuel flows and which is capable of receiving the first fuel or the second fuel and routing fuel toward the intake bore. Also included is a shut-off valve communicated with the fuel passage and adapted to selectively permit fuel flow in the fuel passage downstream of the shut-off valve when the engine is operating. A pressure regulator is disposed downstream of the shut-off valve and is adapted to receive fuel from at least a portion of the fuel passage. A first fuel path is disposed in the flow of fuel downstream of the pressure regulator and upstream of the intake bore. A second fuel path is disposed in the flow of fuel downstream of the pressure regulator and upstream of the intake bore. A control valve communicates with fuel in the fuel passage and, when closed, the control valve prevents fuel flow from the second fuel path to the engine. The control valve is responsive to the pressure of fuel acting on the control valve to permit fuel flow to the intake bore through the second fuel path when the first fuel is provided in the fuel passage so that the first fuel flows out of the device through both the first and second fuel paths, and the control valve prevents fuel flow to the intake bore through the second fuel path when the second fuel is provided in the fuel passage so that the second fuel flows out of the device only through the first fuel path.
The following detailed description of exemplary embodiments of the invention will best be understood with reference to the accompanying drawings, in which:
A fuel mixing device may supply fuel from a first fuel source and/or a second fuel source that stores fuel at a higher pressure than the first fuel source. And the fuel mixing device may also use a first fuel path, a second fuel path, and a control valve. The first and second fuel paths may simultaneously supply fuel to the intake of an engine when the first (lower pressure) fuel source is supplied to the fuel mixing device. The first and second fuel paths are or may include one or more restrictions or metered flow areas that may be calibrated bores, passages of a desired diameter, apertures, or fuel jets that restrict the flow of fuel. The first fuel path may supply fuel to the intake without the second fuel path when the second (higher pressure) fuel source is supplied to the fuel mixing device. The control valve may be used to start or stop the flow of fuel from the second fuel path to the intake, depending on the pressure of the fuel supplied to the mixing device. For example, when the mixing device receives fuel from the first fuel source, it may be conveyed to the first fuel path, the second fuel path, and the control valve. The fuel pressure of the fuel from the first fuel source may act on the control valve and not provide enough force to close the valve. Alternatively, when the mixing device receives fuel from the second fuel source, the pressure of the fuel from the second source may close the control valve stopping the flow of fuel through the second fuel path. In one example, a valve, such as a Y-valve, may be used to selectively direct fuel to the mixing device from the first fuel source or the second fuel source.
The first fuel path may be sized to supply the engine with the higher pressure fuel from the second fuel source without the second fuel flowing through the second fuel path. The second fuel path may be sized to supply the engine with fuel when the both the first fuel path and the second fuel path supply the engine lower pressure fuel from the first fuel source.
Referring in more detail to the drawings, one exemplary embodiment is shown in
As shown in
As shown in
At the end of the second section 7(b) a valve member 6(a), valve stem 6(b), and valve spring 6(c) may selectively permit fuel to exit the section 7(b). The valve member 6(a), valve stem 6(b), and valve spring 6(c) may be carried by the main body 4. The valve member 6(a) may be conically-shaped and formed integrally and coaxially with the valve stem 6(b). The valve spring 6(c) may be disposed and/or engaged between the valve stem 6(b) and a spring retainer with the spring 6(c) resiliently urging the valve member 6(a) toward a valve seat 6(d) and into a normally closed position. When the valve member 6(a) is removed from the valve seat 6(d), fuel may flow out of the second section 7(b).
The negative pressure assembly 6 may include a shut-off valve 8 that interacts with the valve member 6(a) and may be attached to the assembly 6 on a side opposite the side attached to the second side 22 of the main body 4. The shut-off valve 8 may include an atmospheric chamber 8(a), a negative pressure chamber 8(b), a diaphragm 8(c) separating the atmospheric chamber 8(a) from the negative pressure chamber 8(b), and a valve member 8(d) attached or carried adjacent at one end to the diaphragm 8(c). Negative pressure generated by engine operation may generate a reduced pressure or a vacuum in the negative pressure chamber 8(b) thereby displacing the diaphragm 8(c) and moving the valve member 8(d) in an axial direction toward valve stem 6(b). The axial movement of the valve member 8(d) may displace the valve stem 6(b) moving the valve member 6(a) away from the valve seat 6(d). This permits fuel to flow from the second section 7(b) to a third section 7(c) of the fuel passage 7 that may be located between the main body 4 and the shut-off valve assembly 6 and is shown in
As discussed above,
As shown in
The main body 4 may include a venturi-type carburetor connected to an intake port of an internal combustion engine not shown. An intake bore 11 may form a part of the carburetor and extend centrally across a middle part of the main body 4 and a fuel ejection nozzle 12 may open into the intake bore 11. As shown in
As illustrated in
A pressure chamber 16 may be partially defined by the diaphragm 15(c) and located on the side of the diaphragm 15(c) opposite section 7(e) and the spring 15(d). The pressure chamber 16 may communicate with a sixth segment 7(f) of the fuel passage 7 as shown by phantom lines in
In one implementation, if fuel is supplied to the device 1 from the propane gas cylinder 3, stored at a lower pressure than the fuel in the butane gas cylinder 2, the spring 15(d) may be chosen to provide a force greater than that of the fuel supplied so that the pressure of the fuel in the diaphragm pressure chamber 16 may not displace the valve member 15(b) toward the valve seat 15(a) and stop fuel from flowing through the second fuel path 14 to the intake 11. Alternatively, if the device 1 is supplied with fuel from the butane gas cylinder 3, stored at a pressure higher than the fuel stored in the propane gas cylinder 2, the pressure of the fuel supplied to the diaphragm pressure chamber 16 may be greater than the force of the spring 15(d) and sufficient to displace the valve member 15(b), moving the member 15(b) into contact with the valve seat 15(a) closing the control valve 15 and stopping the flow of fuel through the second fuel path 14.
As the pressure in chamber 9(b) decreases, the diaphragm 9(c) moves toward the fuel pressure control lever 9(e) and the pressure member 9(g) integral with the diaphragm 9(c) engages the fuel pressure control lever 9(e), pivots the lever 9(e), and opens the valve member 9(d). As a result, the propane fuel in the fourth section 7(d) may flow into the pressure regulating chamber 9(b) and raise the fuel pressure in the pressure regulating chamber 9(b). When the fuel pressure increases to a point where the diaphragm 9(c) and pressure member 9(g) may move away from the fuel pressure control lever 9(e) and restore the lever 9(e) to the original position provided by the spring force of the spring 9(f), the valve member 9(d) may close. In this manner, the fuel pressure in the pressure regulating chamber 9(b) may be maintained within a substantially constant range.
The propane fuel is communicated to the sixth section 7(f) that may branch off from the second section 7(b). The diaphragm 15(c) of the control valve 15 may then be subjected to the pressure of the propane fuel. The force of the spring 15(d) may act upon the diaphragm 15(c) in the direction to open the valve member 15(b). The spring 15(c) may provide a force on the diaphragm 15(c) that is greater than the force of the propane fuel acting on the diaphragm 15(c) so that the valve member 15(b) remains open.
Accordingly, the propane fuel in the pressure regulating chamber 9(b) may flow through both the first fuel path 13 and second fuel path 14, and into to the intake bore 11 from the fuel ejection nozzle 12. In one implementation, the fuel paths 13 and 14 may be configured such that fuel entering both paths 13 and 14 may flow at an appropriate rate when the fuel pressure supplied from the propane gas cylinder is about 2.7 kPa.
Accordingly, when sizing the two fuel paths 13 and 14, the first fuel path 13 may be adapted for use with a first fuel, such as butane fuel, while the second fuel path 14 may be adapted for use with a second fuel, such as propane fuel when used in conjunction with the first fuel path 13. As discussed above, the fuel paths to be used with a given fuel can be automatically selected based on a difference in pressure of the fuels that may be used. In this way, an end user does not have to manually control a valve to switch between fuels.
It should be recognized that the embodiments of the mixture device assembly discussed above are intended to be illustrative of some presently preferred embodiments of the invention, and not limiting. Various modifications within the spirit and scope of the invention will be readily apparent to those skilled in the art. The invention is defined by the claims that follow.
Number | Date | Country | Kind |
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2007-169131 | Jun 2007 | JP | national |