Patent Application
20090041175
The invention lies in the field of nuclear power, and more specifically in the field of fuel assemblies used in Pressurised Water Reactors (PWR).
There are various types of nuclear reactors, such as Boiling Water Reactors (BWR), pressurised water reactors (PWR), etc. In the aforementioned two types of reactor, fuel assemblies are used comprising a plurality of nuclear fuel rods, arranged in a matrix form, in rows and columns. These rods include pellets of fuel, such as uranium (U), in the form of uranium oxide (UO2), normally enriched in U-235.
An example of a fuel assembly of this type, and of fuel rods and the corresponding fuel pellets is described in European patent application no. EP-A-0369305. Other examples of fuel assemblies and rods for pressurised water or boiling water reactors are described in patents or patent applications U.S. Pat. No. 4,587,090, U.S. Pat. No. 4,649,020, U.S. Pat. No. 4,728,487, U.S. Pat. No. 4,378,329, U.S. Pat. No. 4,629,599, GB-A-1280366, EP-A-0799484 and EP-A-0155865.
The group of fuel assemblies loaded inside the vessel constitutes the reactor core. In pressurised water and boiling water reactors the core is cooled by water, which in turn acts as a neutron moderator, to extract the energy produced by the fission of the fissionable matter (basically U-235). As the fissionable material is exhausted, the reactivity of the system diminishes. Therefore, to keep the reactor working it is necessary to introduce new fuel assemblies periodically. The new core, after introducing the fresh fuel, must have excess reactivity to allow operation for a sufficiently long time (one year or more) between reloads.
To control this excess reactivity at the start of the cycle, combustible poisons are generally used. Combustible poisons are neutron-absorbing substances (i.e. with a high effective absorption section) which, when capturing a neutron become an inert substance. Depending on how they are added to the fuel, combustible poisons can be divided into: (1) integrated poisons, when the absorbent material is incorporated in the fuel pellets; and (2) discrete poisons, when the absorbent material is introduced in the core as part of a device (generally a bundle of absorbing rods) that is coupled to the fuel assembly using the housings provided for the control rods.
The present invention relates to fuel assemblies for pressurised water reactors.
The use of combustible poisons, initially limited to the first cores of pressurised water reactors (in which all the fuel loaded is fresh fuel) has become generalised in reloading cores (in which only part of the core is loaded with fresh fuel) as a result of the extension of cycles and the need to improve the control of the power distribution in reloading cores.
In short cycles, it is possible to compensate the excess reactivity at the beginning of the cycle (BOC) exclusively with the boron dissolved in the coolant. The concentration of boron in the coolant is maximum at the beginning of the cycle, when the excess reactivity is greater, and is gradually reduced with the burnup as the core reactivity falls due to the fuel burnup and the appearance of fission products with high neutron absorption effective sections (neutron poisons).
For longer cycles the excess reactivity at BOC is greater, and excessively high boron concentrations would be needed to compensate this, not admissible due to their adverse effect on the fuel and on the operation of the station. Among the adverse effects associated to high boron concentrations can be mentioned:
A more positive moderator temperature coefficient;
A reduced effectiveness of the station safety systems;
An increased severity of some accidents discussed in the Final Safety Study, such as those related to boron dilution;
An increased concentration of lithium (Li) that contributes to a faster corrosion of the fuel and/or other materials of the primary.
To achieve longer cycles, improving cycle economy, it has been necessary to increase the number of fresh assemblies loaded after the previous cycle outage, as well as its enrichment in fissile matter (normally U-235). In addition, the arrangement of the assemblies in the core has evolved from the early “out-in” loading schemes (in which the fresh fuel was mainly in the outer part of the core), to current low-leak arrangements (in which the burnt fuel is loaded on the periphery to reduce neutron leaks).
With the introduction of low-leak schemes the power distribution tends to be less even, causing the appearance of local peaks that cannot be controlled only by adding an evenly distributed poison among the fuel assemblies, as is the case with boron dissolved in the coolant. Therefore, it is necessary to include poison assemblies that affect differently and selectively the various areas of the reactor core and/or the fuel assemblies.
The use of combustible poisons that can be positioned selectively in the reactor, together with the boron dissolved in the coolant (which as stated above is evenly distributed) allows compensating the excess reactivity at the beginning of the life cycle and obtaining an even power distribution in long cycles. Among combustible poisons, integrated poisons have two main advantages:
(1) they do not generate waste; and
(2) their position in the core is not limited to positions without control rods (all combustible assemblies for pressurised water reactors, in addition to fuel rods, generally comprise positions intended to receive control rods used to moderate the combustion and stop it in case of emergency; however, in the cores of PWR said rods are only present in correspondence with part of the assemblies, so that in the remaining assemblies the positions occupied by said rods in the matrix of rods are free and can be used to house discrete poison rods).
As a counterpart, the element resulting from neutron absorption is not completely inert, giving rise to a small remnant penalty during the entire lifetime of the fuel.
Gadolinium oxide (Gd2O3) synthesised with UO2 in fuel pellets is the integrated combustible poison most widely used in boiling water reactors and is increasingly used in pressurised water reactors (although, due to the conceptual differences between the operation of these two types of reactors, the manner in which gadolinium oxide is used in PWR is different from that of BWR). Some of the documents mentioned above describe examples of the use of gadolinium oxide in different types of reactors.
In current applications for long cycles between 18 and 24 months in pressurised water reactors, mixtures are generally used with high and low gadolinium concentration as a single combustible poison or in combination with other poisons. In these designs, the high-concentration gadolinium oxide (typically from 6% to 10% by weight) is mainly meant to control the power distribution and the power peak factors throughout the entire cycle, while the low-concentration gadolinium oxide (from 0.5% to 2% by weight) is used to reduce the concentration of soluble boron in the first part of the cycle, to prevent the adverse effects associated to high boron concentrations at the BOC described above.
The simultaneous use of high and low concentration gadolinium oxide is based on the different evolution with burnup of the (negative) reactivity of gadolinium oxide as a function of its initial concentration.
Known applications include gadolinium oxide in all or some of the fuel pellets of some (or, possibly, in some cases all) fuel rods of some or all fuel assemblies. As mentioned, gadolinium oxide is incorporated together with the fuel (such as uranium oxide, UO2) and possibly, in some cases, together with other elements. In known applications, low-concentration gadolinium oxide pellets have a gadolinium oxide content from 0.5% to 2% by weight of Gd2O3 (with respect to the total pellet weight), preferably 1%. However, high-concentration gadolinium oxide pellets have a concentration of Gd2O3 from 6% to 10% by weight. The described use of these two types of pellets/concentrations of gadolinium oxide has shown to suffice for controlling the power distribution and maintain acceptably low boron concentrations at the BOC for 18-month cycles. However, the applicant has conducted studies that show that the combination of these two types of fuel pellets/concentrations does not give optimum results. In fact, the combination of only these two types of combustible poison pellets can even be insufficient for longer cycles, such as of 24 months, and/or in the case of possible increases in the rated power of the nuclear stations.
Therefore, it is considered that there is a need to improve the manner in which combustible poisons are incorporated in fuel assemblies for pressurised water reactors. Specifically, it is considered desirable to improve the incorporation of gadolinium oxide to improve the performance of current designs in medium or long cycles (around 18 months), to obtain an incorporation of gadolinium oxide that is also adequate for longer cycles (such as cycles of 24 months and longer) and/or with a greater power level.
EP-A-1521271 describes fuel assemblies for pressurised water reactors that comprise a plurality of nuclear fuel rods, some of which have a first content in gadolinium oxide mass while others have a second content, higher than the first content. It specifies that the first content is always greater than 2%, preferably from 4% to 6%. Aside from the fact that EP-A-1521271 does not specify how the gadolinium oxide content is distributed in the rods (for example, whether the percentage of gadolinium oxide of a rod is obtained by mixing pellets with a high concentration of gadolinium oxide with others having a low concentration of gadolinium oxide, to obtain a given average concentration), it is considered that many of the configurations described in EP-A-1521271 would not be technologically viable, and even if they were, including those indicated as preferred, many would not lead to the advantages described.
A first aspect of the invention relates to a fuel assembly for pressurised water reactors, which can be of the type comprising a frame defining a grid or matrix of positions, that can be of two types: on one hand, positions in which nuclear fuel rods are housed, and on the other positions for receiving external control rods used, among other things, to control the fission process and stop it in case of an emergency, by introducing the external control rods fully into the core. The grid or matrix can have N×N positions, where N is equal to or greater than 14, for example, 15, 16, 17, 18 or more. Of these positions, only a small part generally correspond to external control rods (for example, in a matrix with 17×17 positions, typically 24 correspond to external control rods, one (the central position) is for the instrumentation tube and the remaining rods (264) can correspond to the nuclear fuel, with or without an integrated poison).
The fuel assembly comprises a plurality of nuclear fuel rods, each one comprising a plurality of pellets with nuclear fuel (such as UO2, for example, enriched in U-235). At least some of said pellets in at least some of said nuclear fuel rods comprise high-concentration gadolinium oxide (Gd2O3), said high concentration being a concentration of gadolinium oxide equal to or greater than 6% by weight with respect to the weight of the pellet (the remaining weight can correspond to the nuclear fuel, optionally completed with other elements).
According to the invention, at least some of said pellets in at least some of said rods comprise medium-concentration gadolinium oxide, said medium concentration being a gadolinium oxide concentration greater than 2% by weight and less than or equal to 4% by weight with respect to the weight of the pellet (the remaining weight can correspond to the nuclear fuel, optionally completed with other elements).
This incorporation of medium-concentration gadolinium oxide provides a number of important advantages:
Increased capacity to reduce the boron concentration at BOC, necessary or convenient for longer cycles, particularly for cycles longer than 18 months;
Improved evolution of the boron curve in the first part of the cycle, particularly in the first third of the cycle, without significant peaks associated to the disappearance of the low-concentration gadolinium oxide;
Improved control of the power distribution and the power peak factors.
This is applicable to both full length poisons (this is, the cases in which all pellets of the rod include poison) and partial length pellets (in which only a part, such as under 75%, under 50% or under 25%, of the rod pellets include the poison). The invention is directly compatible with existing designs of fuel assemblies and can also be used with other poisons.
In addition, used in combination with a model for the thermal conductivity of the gadolinium oxide pellets adjusted with the latest experimental data, the invention allows obtaining important advantages without greatly penalising the cycle duration.
According to one possible form of the invention, in the fuel assembly a limited number of rods use gadolinium oxide as a neutron poison, with two or more concentrations of gadolinium oxide in the same assembly.
In a possible form of the invention, an amount from 2 (absolute figure, not a %) to 12% of all nuclear fuel rods can comprise high-concentration gadolinium oxide pellets, and an amount from 2 (absolute figure, not a %) to 15% of all nuclear fuel rods can comprise medium-concentration gadolinium oxide pellets. In other words, the fuel assembly can comprise a total number of nuclear fuel rods T, a number A of which comprise high-concentration gadolinium oxide pellets and a number B of which comprise medium-concentration gadolinium oxide pellets, where 2≦A≦12% of T and 2≦B≦15% of T. This is, in the case of a fuel assembly with a 17×17 configuration having 264 nuclear fuel rods, at least 2 of said rods and at most 31 of said rods (i.e. a number of rods equal to or greater than 2 and equal to or less than 12% of 264; although in practice 28, or maybe 32, would be used instead of 31, except in asymmetrical assemblies, as symmetry reasons may favour a multiple of 4) can comprise high-concentration gadolinium oxide pellets, while at least 2 rods and at most 39 rods (i.e. a number of rods equal to or greater than 2 and equal to or less than 15% of 264 or, in practice, to use a number of rods that is a multiple of 4, 36 or maybe 40 rods) can comprise medium-concentration gadolinium oxide pellets.
For example, A and B can be selected such that 2≦A≦8% of T, 2≦B≦10% of T.
In nuclear fuel rods that do not comprise gadolinium oxide pellets, the pellets can have a first degree of U-235 enrichment. On another hand, in nuclear fuel rods comprising pellets comprising gadolinium oxide, the pellets comprising medium-concentration gadolinium oxide can additionally comprise nuclear fuel with a second degree of U-235 enrichment substantially identical to the first degree of U-235 enrichment (as a gadolinium oxide content less than or equal to 4% by weight implies that the thermal properties of the pellet will not be as worsened as in the case of high-concentration gadolinium oxide pellets, so that it is not necessary to reduce the reactivity by using a lower enrichment than in the fuel without gadolinium oxide), and the pellets comprising high-concentration gadolinium oxide can additionally comprise nuclear fuel with a third degree of U-235 enrichment, substantially lower than the first degree of U-235 enrichment (as the high content of gadolinium oxide implies that the thermal properties of the pellet will be substantially worsened, so that it is necessary to reduce the reactivity of these pellets in relation to those that do not include poison).
The average gadolinium oxide concentration can be greater than 2.5% by weight and less than 3.5% by weight (for example, a concentration of 3% by weight) with respect to the weight of the pellet.
It is possible that in at least some of the nuclear fuel rods comprising pellets with medium-concentration gadolinium oxide all pellets comprise medium-concentration gadolinium oxide.
It is also possible that in at least some of the nuclear fuel rods comprising pellets with medium-concentration gadolinium oxide only some pellets comprise medium-concentration gadolinium oxide.
It is possible that in at least some of the nuclear fuel rods comprising pellets with high-concentration gadolinium oxide, all pellets comprise high-concentration gadolinium oxide.
It is also possible that in at least some of the nuclear fuel rods comprising pellets with high-concentration gadolinium oxide only some pellets comprise high-concentration gadolinium oxide.
An average expert in the field may use the most convenient option in each case, for example according to the type of core, cycle duration, reloading scheme, etc.
An additional number, such as from 2 (rods) to 15% (or from 2 (rods) to 10%) of the total number of fuel rods can include pellets comprising low-concentration gadolinium oxide, said low concentration being a concentration greater than or equal to 0.5% by weight and less than or equal to 2% by weight. Or, in other words, the fuel assembly can comprise a total number of nuclear fuel rods T, a number C of which comprise low-concentration gadolinium oxide pellets, where 2≦C≦15% of T (for example, 2≦C≦10% of T). This additional use of low-concentration gadolinium oxide can allow adjusting the concentration of soluble boron at the BOC.
As stated above, in nuclear fuel rods that do not comprise pellets with gadolinium oxide, the pellets can have a first degree of U-235 enrichment. Pellets comprising low-concentration gadolinium oxide can additionally comprise nuclear fuel with a fourth degree of U-235 enrichment substantially identical to the first degree of U-235 enrichment (as a low gadolinium oxide content means that the thermal properties of the pellet will not be as worsened as much as in the case of high-concentration gadolinium oxide pellets, so that it is not necessary to reduce the reactivity by using a lower enrichment than in the fuel without gadolinium oxide).
At least in some cases, it may be preferable for the nuclear fuel rods with pellets comprising gadolinium oxide not to be in the outer rows of the fuel assembly.
As stated above, the fuel assembly can comprise a plurality of positions (guide tubes) to allow inserting the control rods. The nuclear fuel rods comprising gadolinium oxide pellets that are loaded in the inner rows of the fuel assembly are preferably placed in positions adjacent to the guide tubes. To minimise neutron interaction between the gadolinium oxide and the control rods, diagonally adjacent positions are preferable to those laterally adjacent with the guide tube.
To avoid neutron shielding of the intra-nuclear detector which in some designs is introduced through the central instrumentation tube, preferably no rods with gadolinium oxide will be placed in the positions adjacent to the instrumentation tube.
Nuclear fuel rods comprising pellets with gadolinium oxide can be distributed symmetrically, with rotational symmetry of order four in the fuel assembly, although they can also be distributed asymmetrically in the assembly, albeit with the purpose of placing the assemblies in the reactor core so that the core itself has a symmetrical configuration of fuel rods with gadolinium oxide.
Another aspect of the invention relates to a method for loading fuel assemblies in the core of a nuclear reactor. The method comprises the step of placing a plurality of fuel assemblies in said core, at least some of said fuel assemblies being in accordance with the invention as it is described above. Some of the assemblies can have an asymmetrical arrangement of the rods containing pellets with gadolinium oxide. In this case the nuclear reactor core is loaded such that in said core the rods comprising gadolinium oxide pellets are distributed symmetrically.
To complete the description and aid a better understanding of the characteristics of the invention, particularly according to a preferred example of embodiment thereof, a set of drawings is accompanied forming an integral part of the description where, for purposes of illustration and in a non-limiting sense, the following is shown:
A fuel assembly design is presented below in accordance with a possible embodiment of the invention, comparing its results with those for an equivalent current design, including a comparison of the Li concentrations in the primary (in the coolant) corresponding to each design.
Firstly,
In addition to the aforementioned limitations, an excessively quick burnup of low-concentration gadolinium oxide (≦2% by weight) causes, in current low-leak designs, a marked radial offset of the power towards the interior of the core in the first part of the cycle (coinciding with the exhaustion of the low-concentration gadolinium oxide) which reduces the signal arriving at excore detectors, thereby requiring to recalibrate them more often than in other designs. The use of medium-concentration gadolinium oxide, since it disappears more slowly than low-concentration gadolinium oxide, allows a better control of the power distribution and, in low-leak schemes, limits the power offset to the core interior reducing the number of calibrations of excore detectors required during the cycle.
The following figures show different comparisons between a current design for an 18-month cycle and low leaks using gadolinium oxide concentrations of 2% and 8% by weight, and another using an optimised design in which the rods with 2% by weight gadolinium oxide of the previous design have been replaced with other rods having 3% by weight gadolinium oxide. The remaining characteristics of the current design (with 2% gadolinium oxide) such as the positions and burnups of the assemblies at BOC, enrichments, positions of the rods with gadolinium oxide in the fresh fuel assemblies, etc. have been maintained in the optimised design (which uses 3% by weight gadolinium oxide) in order not to invalidate the comparison.
This change in the boron behaviour is a substantial improvement. Primary chemistry programs currently recommended by the industry are characterised by a high pH (≧7.1 measured at the average vessel temperature) constant throughout the entire operation at full power. Depending on boron concentration, the chemistry program recommended by the industry can lead to having to operate with high Li concentrations for an extended period at the beginning of the cycle, which based on current experience may accelerate the corrosion of the fuel sheath material. For this reason and other reasons related to the primary materials, it is recommended not to operate with over 3.5 ppm of Li, as well as limiting the time of operation at the maximum Li concentration. The invention allows a greater reduction of the boron concentration than in current designs, allowing operation with a constant pH ≧7.1 with lower Li concentrations. As shown in
In this text, the term “comprise” and its variations (such as “comprising”, etc.) must not be understood in an exclusive manner, this is, it does not exclude the possibility that what is being described includes other elements, steps etc.
In addition, the invention is not limited to the specific embodiments described herein but also encompasses, for example, variations that can be made by an average expert in the field (such as regarding the choice of materials, dimensions, components, configuration etc.) within the scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| P200501568 | Jun 2005 | ES | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/ES2006/000374 | 6/26/2006 | WO | 00 | 1/18/2008 |
