This application claims priority of European patent application no. 21185729.7, filed Jul. 15, 2021, the entire content of which is incorporated herein by reference.
The disclosure relates to a fuel feed unit and to a two-stroke engine having a fuel feed unit.
U.S. Pat. No. 7,258,327 discloses a fuel feed unit, namely a carburetor, in which the intake channel in the carburetor is divided into a mixture channel and an air channel. For this purpose, a partition wall section is provided in the carburetor. In order, during the pivoting of the throttle flap from the completely open position into a closed position, to avoid uncontrolled leaning of the fuel/air mixture, means for dethrottling the mixture channel and/or for throttling the air channel are provided. For this purpose, the partition wall section may be beveled toward the throttle flap.
In particular in the completely open position of the throttle flap, the transfer of fuel into the air channel is intended to be avoided in such fuel feed units, which are provided in particular for two-stroke engines operating with a scavenging gas shield.
It is an object of the disclosure to provide a fuel feed unit of the type in question which can be produced in a simple manner and achieves a good separation of the mixture channel and air channel in the second end position of the throttle flap.
To make it simple to produce the intake channel section and in order to permit a complete, defined closing of the throttle flap in the first end position, the intake channel section is conventionally machined in the region of the bearing points of the throttle shaft. The machining region conventionally goes beyond the bearing region of the throttle shaft in order to prevent the throttle flap from jamming and tilting in the regions in which the throttle flap protrudes close to the intake channel wall, even in the event of an unfavorable position of the manufacturing tolerances. In this region, between the intake channel wall and the throttle flap, a narrow connection opening is formed between the air channel and mixture channel. If the partition wall section protrudes into this region in order to close the connection opening, the partition wall section cannot be formed integrally with the base body of the fuel feed unit since otherwise the machining of the intake channel section in the region of the throttle shaft bearing is not, as previously, possible. When a partition wall section is formed separately and is pushed into the base body of the fuel feed unit, it has to be ensured that the partition wall section firstly protrudes as far as the throttle shaft and laterally as far as the intake channel wall, in order to permit good sealing, and secondly that the movement of the throttle shaft is not obstructed by the partition wall section. This makes the production of the fuel feed unit complicated.
It has now been shown that a complicated sealing between the throttle shaft and the partition wall section running upstream of the throttle shaft can be omitted and nevertheless a good operating performance achieved if the lateral sections of the throttle wall section extend, at least directly upstream of the recess in which the throttle flap lies in the end position, into the second region of the fuel feed unit.
The two regions of the fuel feed unit are produced if the fuel feed unit is conceptually divided at the reference plane into two parts via a plane. The throttle flap, when it is in the end position, is arranged in the first region. The end position of the throttle flap, in which the throttle flap lies at least partially in the recess, is the open end position of the throttle flap. In the end position, the throttle flap advantageously forms part of a partition wall which divides the intake channel into the mixture channel and the air channel. In the end position, the throttle flap advantageously substantially releases the flow cross section in the intake channel. The throttle flap advantageously has a further, closed end position, in which the throttle flap substantially closes the flow cross section in the intake channel.
Owing to the fact that the lateral sections extend directly upstream of the recess into the second region, the flow in the mixture channel is conducted away in the region of the lateral sections by the connection openings formed between the partition wall section and the throttle flap. A complicated sealing between the partition wall section and the throttle shaft can thereby be omitted and a transfer of fuel into the air channel in the end position of the throttle flap can be very substantially avoided.
The middle section of the partition wall is referred to below as the middle section. The lateral sections of the partition wall are referred to below as lateral sections.
The middle section and the lateral sections are sections of a continuous mixture channel surface, which faces the mixture channel, of the partition wall section and lie upstream of the recess. Accordingly, the mixture channel surface is not interrupted. Fuel can thus flow unobstructed from the middle section to the lateral sections. The lateral sections and the middle section are sections of the surface of the partition wall section, along which sections the mixture can flow in the second end position of the throttle flap, that is, the mixture channel surface. Upstream of the throttle flap, the lateral sections form a separation edge for the flow in the mixture channel. As a result, flow can be conducted from the middle section to the lateral sections and from there beyond the connection openings, which are formed in the partition wall section, between the throttle flap, intake channel wall and partition wall section. Owing to this configuration, the flow in the mixture channel advantageously does not flow through the connection openings into the air channel, but rather flows past the connection openings and remains in the mixture channel. The connection openings extend between the throttle flap, the partition wall and the intake channel wall. The connection openings have a substantially triangular shape, with one side of the triangle having a curved profile.
The flow flowing in the mixture channel is conducted via the throttle flap and does not strike against the end face of the throttle flap in the lateral sections. As a result, the flow in the mixture channel can readily be conducted via the connection openings. The mixture channel surface preferably does not drop in relation to the reference surface in the lateral sections in the flow direction, but rather runs parallel to the reference plane or rises in relation to the reference plane. As a result, mixture flowing in the lateral sections along the mixture channel surface is conducted beyond the connection openings.
In a particularly preferred configuration, the middle section lies at least partially in the first region. In the second end position of the throttle flap, the flow in the mixture channel thereby at least partially flows against the end face of the throttle flap. If the throttle flap is pivoted out of the completely open position, the portion of the end face of the throttle flap against which the mixture in the mixture channel flows increases continuously. Owing to the fact that the flow also flows against the end face in the second end position of the throttle flap, the change in the flow when the throttle flap is opened is comparatively small, and therefore a disturbance to the mixture formation due to abruptly changing pressure conditions at the fuel opening, in particular at a main fuel opening, is avoided. Mixture which flows against the end face of the throttle flap is at least partially conducted, because of the curvature of the end face of the throttle flap, in the direction of the lateral sections and from there beyond the connection openings.
The middle section at least in one region at least directly upstream of the recess is advantageously at a distance of at least 50% of the thickness of the throttle flap, in particular of at least 80% of the thickness of the throttle flap, from the reference plane. The middle section over a length which corresponds at least to 30%, advantageously at least 50%, of the diameter of the throttle flap, advantageously directly upstream of the recess for the throttle flap is at a smaller distance from a partition wall plane of the partition wall than the lateral sections. The length of the middle section is measured here parallel to the longitudinal center axis of the intake channel section.
The flow in the mixture channel can thereby be influenced in such a manner that no mixture or only very small amounts of mixture can enter the air channel via the connection openings and at the same time disturbances in the mixture formation during opening of the throttle flap from the second end position are avoided. In a particularly preferred configuration, the middle section over its entire length is at a smaller distance from the partition wall plane than the lateral sections. As a result, a comparatively large flow cross section can also be provided in the mixture channel. The lateral sections advantageously have an overall width of at least 5 mm, in particular at least 7 mm. The overall width of the lateral sections is the sum of the individual widths of the two lateral sections. The overall width is measured here perpendicularly to the longitudinal center axis of the intake channel section.
The lateral sections advantageously have an overall width of at least 50% of the smallest width of the mixture channel surface of the partition wall section, in particular at least 70% of the smallest width of the mixture channel surface of the partition wall section. The overall width and the smallest width are measured here perpendicularly to the longitudinal center axis.
The middle section advantageously has a width which is at least 30%, advantageously at least 50%, of the smallest width of the mixture channel surface of the partition wall section. The width of the lateral sections and of the middle section are measured here perpendicularly to the longitudinal center axis and at the mixture channel surface.
The lateral sections preferably run at an inclination to the reference plane at least directly upstream of the separation edge. The lateral sections can run here at an inclination to the reference plane in a section plane perpendicular to the longitudinal center axis. Alternatively or additionally, it is preferably provided that, in a sectional plane which contains the longitudinal center axis of the intake channel section and which runs perpendicularly to the pivot axis of the throttle flap, the lateral sections run at an inclination, specifically preferably rise in the flow direction in relation to the reference plane. The mixture in the mixture channel can thereby be effectively conducted away from the connection opening. The lateral sections are configured in particular in the form of ramps.
In an advantageous embodiment variant, it is provided that the separation edge extends over the entire width of the mixture channel surface of the partition wall section. In an alternative advantageous configuration, it can be provided that the mixture channel surface merges into the base of the recess for the throttle flap. In this region, a transition without a separation edge can be provided.
In an embodiment, the middle section is formed by a depression of the partition wall section. The depression preferably runs concavely in a sectional plane perpendicular to the longitudinal center axis of the intake channel section. However, a different profile of the depression may also be advantageous. In an advantageous embodiment variant, the base of the depression runs parallel to the longitudinal center axis of the intake channel section. The profile parallel to the longitudinal center axis of the intake channel section is provided in particular in a sectional plane perpendicular to the pivot axis of the throttle flap and parallel to the longitudinal center axis of the intake channel section. It can be provided in particular that the depression forms a section of the recess for the throttle flap.
In an embodiment, the lateral sections run in a radius in a section perpendicular to the longitudinal center axis of the intake channel section. The radius adjoins the intake channel wall and is at least 2 mm, in particular at least 3 mm. In comparison to known embodiments, the radius with which the partition wall section merges into the intake channel wall is thereby significantly increased. This enlarged radius is already sufficient to conduct the flow away from the connection openings.
In an embodiment, the lateral sections adjoin the middle section on both sides. In an alternative advantageous configuration, it can be provided that further sections extend between the lateral sections and the middle section, the further sections being able to be located in the first region or in the second region of the fuel feed unit.
A choke element is advantageously arranged upstream of the partition wall section. The choke element can preferably be a choke flap. In an open position of the choke flap and second end position of the throttle flap, the choke flap, partition wall section and throttle flap can advantageously form a virtually continuous partition wall between the mixture channel and air channel.
In a particularly advantageous manner, the partition wall section is formed integrally with the base body of the fuel feed unit. An interruption-free transition between the mixture channel surface of the partition wall section and the intake channel wall can thereby be produced in a simple manner. In addition, the integral formation of the partition wall section on the base body permits simple production. Owing to the raised lateral sections of the mixture channel surface, a transfer of mixture out of the mixture channel into the air channel through the connection openings formed between the intake channel wall, partition wall section and throttle flap can be substantially avoided. At the same time, a sufficiently large surface can be provided for the machining of the region of the intake channel section in which the throttle flap is mounted. This results both in it being possible to produce the fuel feed unit in a simple manner and also in advantageous properties during operation.
The fuel feed unit can preferably be used with a two-stroke engine, in particular with a two-stroke engine operating with a scavenging gas shield. The air channel section of the fuel feed unit preferably forms a part of an air channel of the two-stroke engine, which part serves for feeding fuel-free air for preliminary storage in transfer channels of the two-stroke engine. The mixture channel section forms a part of a mixture channel of the two-stroke engine, with which part mixture is advantageously fed into the crankcase interior of the two-stroke engine.
There is an independent inventive concept in the configuration of the middle section of the mixture channel surface.
It is known from DE 10 2005 003 559 A1 (corresponding to U.S. Pat. No. 7,258,327 and US2006/0163755), the entirety of which is incorporated by reference herein, to provide the partition wall section upstream of the throttle flap with a flattened portion. As a result, a flow flows against that end face of the throttle flap which is located in front in the flow direction, even when the throttle flap is fully open.
On the basis of DE 10 2005 003 559 A1, it is a further object of the disclosure to provide a fuel feed unit with good operating behavior.
This object can, for example, be achieved by a fuel feed unit according to various embodiments of the disclosure.
Owing to the fact that the middle section of the mixture channel surface at least directly upstream of the recess lies in the first region, the flow flows against that end face of the throttle flap which lies upstream in the flow direction when the throttle flap is open. As a result, during slight closing of the throttle flap from the completely open position, the flow conditions change less severely at the end face of the throttle flap. An uncontrolled leaning of the mixture during closing of the throttle flap can thereby be avoided. Owing to the fact that the lateral sections lie in the reference plane or in the second region, mixture is conducted beyond the connection openings and not in the direction of the connection openings. The portion of mixture passing into the air channel when the throttle flap is closed and when the throttle flap is opened can thereby be reduced in comparison to known configurations.
Particularly preferably, the lateral sections at least directly upstream of the recess lie in the second region, and therefore mixture flowing in the mixture channel is conducted via the connection openings.
The fuel feed unit is provided in particular in a two-stroke engine, preferably in the two-stroke engine in a handheld, advantageously a hand-carried work apparatus. The fuel feed unit is in particular a carburetor.
The invention will now be described with reference to the drawings wherein:
A mixture channel 18 with a mixture inlet 10 opens at the cylinder 2. The mixture inlet 10 opens into the crankcase interior 9 and, in the region of the upper dead center of the piston 5, is fluidically connected to the crankcase interior 9. The piston 5 preferably has at least one piston pocket 14. The two-stroke engine 1 has transfer channels 12 which, in the region of the lower dead center of the piston 5, fluidically connect the crankcase interior 9 to the combustion chamber 3. The transfer channels 12 open with transfer windows 13 at the cylinder bore.
The two-stroke engine 1 includes an air channel 19 which opens with an air inlet 11 at the cylinder bore of the cylinder 2. In the region of the lower dead center of the piston 5, the air inlet 11 is located in the region of the piston pocket 14 and connects the air channel 19 to the transfer windows 13 of the transfer channels 12. In the embodiment, four transfer channels 12 are provided, of which two are visible in the sectional illustration in
The combustion air is sucked via an air filter 37. The air filter 37 has filter material 39 which separates a clean chamber 38 of the air filter 37 from the surroundings. The mixture channel 18 and the air channel 19 are connected to the clean chamber 38. Air is sucked up via an intake channel 16 which opens at the clean chamber 38 of the air filter 37. The intake channel 16 is separated over at least part of its length into the air channel 19 and the mixture channel 18 by a partition wall 17.
A fuel feed unit 20 is provided for feeding fuel. The fuel feed unit 20 has a base body 21. An intake channel section 22 of the intake channel 16 is formed in the base body 21. The fuel feed unit 20 can be a carburetor which feeds fuel depending on the negative pressure prevailing in the intake channel section 22. In a preferred embodiment variant, the fuel feed unit 20 is a diaphragm-type carburetor. In an alternative preferred embodiment variant, it is provided that the fuel feed unit 20 includes a fuel valve which is opened and closed by a controller of the two-stroke engine 1. The fuel valve is in particular an electromagnetic valve, preferably a currentlessly open valve or a currentlessly closed valve. The fuel metered by the fuel valve is advantageously fed into the intake channel section 22 because of the negative pressure prevailing in the intake channel section 22.
A throttle flap 25 is arranged in the intake channel section 22. The throttle flap 25 is advantageously mounted pivotably with a throttle shaft 35. The throttle flap 25 has a diameter m. In the embodiment, the partition wall 17 has a partition wall section 27 upstream of the throttle shaft 35 and a partition wall section 28 downstream of the throttle shaft 35. The intake channel section 22 has a longitudinal center axis 29. The longitudinal center axis 29 is the axis which connects the geometric center points of the intake channel section 22 to one another at the upstream and downstream end faces of the base body 21. During operation, the combustion air and the fuel/air mixture flow in the intake channel 16 substantially in a flow direction 30 from the air filter 37 to the cylinder 2. In the event of return pulsations, a flow in the opposite direction may also take place. The partition wall 17 divides the intake channel 16 into the mixture channel 18 and the air channel 19. A main fuel opening 23 and a plurality of secondary fuel openings 24 in the fuel feed unit 20 open into the mixture channel 18. The main fuel opening 23 is arranged in the region of a venturi section 31.
The intake channel section 22 has a center plane 50. The center plane 50 contains the longitudinal center axis 29 of the intake channel section 22 and runs parallel to the pivot axes 45 and 46. In the embodiment, the pivot axes 45 and 46 lie on the center plane 50.
The throttle flap 25 is pivotable between a first end position 51, illustrated by a dashed line, and the second end position 52, illustrated by a solid line. In the first end position 21, the throttle flap 25 substantially closes the flow cross section in the intake channel section 22. The first end position 51 preferably corresponds to the position of the throttle flap 25 when idling. In the first end position 51, the throttle flap 25 in the embodiment is arranged completely downstream of the partition wall section 27. In the second end position 52, the throttle flap 25 substantially opens up the flow cross section in the intake channel section 22. In the second end position 52, the throttle flap 25 encloses an angle α with the center plane 50. An upstream end face 58 of the throttle flap 25 lies on that side of the center plane 50 on which the mixture channel 18 runs. The downstream end face 62 of the throttle flap 25 lies on that side of the center plane 50 on which the air channel 19 runs. The angle α which the throttle flap 25 encloses with the center plane 50 may also be 0°. A small inclination of the throttle flap 25 in the opposite direction in its second end position 52 may also be provided.
On its side facing the mixture channel 18, the partition wall section 27 has a recess 48 into which the throttle flap 25 at least partially protrudes in its second end position 52. The partition wall section 27 and the throttle flap 25 overlap in the second end position 52, and therefore, in the second end position 52, the partition wall section 27 is not arranged completely upstream of the throttle flap 25. The partition wall section 27 is completely arranged upstream of the throttle shaft 35. In the embodiment, the partition wall section 27 has a depression 47 on its side facing the mixture channel 18. Owing to the depression 47, mixture flowing in the mixture channel section 18 flows against that end face 58 of the throttle flap 25 which lies counter to the flow direction 30. In the embodiment, the depression 47 has a base 59 which runs in particular parallel to the longitudinal center axis 29. In the embodiment, the base 59 of the depression 47 runs closer to the air channel 19 than the end face 58, in the illustrated longitudinal section through the longitudinal center axis 29. The depression 47 is advantageously arranged in the middle section 43 of the partition wall section 27, which middle section faces the mixture channel 18.
In the embodiment, the throttle flap 25 protrudes with a circumferential region over its entire thickness d from the recess 48. However, provision may also be made for the end face 58 to protrude, in the second end position 52, only over part of the thickness d of the throttle flap 25 from the recess 48 into the mixture channel 18. The throttle flap 25 advantageously protrudes in a circumferential region by at least 50%, in particular by at least 80%, of its thickness d, from the recess 48.
The throttle flap 25 has a side 57 facing the mixture channel 18. The side 57 is a flat side of the throttle flap 25. In the second end position 52 of the throttle flap 25, mixture flows along the side 57 during operation. In the second end position 52, the side 57 delimits the mixture channel 18. The side 57 of the throttle flap 25 forms a reference plane 60, indicated in
The reference plane 60 divides the fuel feed unit into two regions, namely a first region 71 and a second region 72. In the first region 71, the throttle flap 25 is arranged in its second end position 52. In the embodiment, the partition wall section 27 runs in the first region 71. In the embodiment, the main fuel nozzle 40 is arranged in the second region 72. The air channel 19 advantageously runs in the first region 71.
At the edge of the recess 48, the middle section 53 is at a distance e, measured perpendicularly to the reference plane 60, from the reference plane 60. The distance e is advantageously at least 50%, in particular at least 80%, of the thickness d of the throttle flap 25. In a preferred configuration, the distance e corresponds at least to the thickness d. In the embodiment, the distance e is greater than the thickness d.
The partition wall 17 has a partition wall plane 63 which runs centrally in the partition wall 17. The partition wall plane 63 advantageously runs parallel to the center plane 50. In the embodiment, the partition wall plane 63 coincides with the center plane 50. The middle section 53 (
In the embodiment, the distance g of the lateral sections 54 from the partition wall plane 63 changes in the flow direction 30, as
The depression 47 forms a middle section 53 of the mixture channel surface 41. Between the intake channel wall 56 and the middle section 53, lateral sections 54 extend on both sides of the middle section 53. In the embodiment, the lateral sections 54 directly adjoin the middle section 53. However, provision may also be made for further regions to be arranged between the lateral sections 54 and the middle section 53. The lateral sections 54 adjoin the intake channel wall 54 directly and without interruption.
At the lateral sections 54, the mixture channel surface 41 ends at a separation edge 43 upstream of the recess 48. The separation edge 43 delimits the recess 48. In the middle section 53, the depression 47 partially runs into the region of the throttle flap 25. The length 1 of the depression 47 corresponds to that length of the region of the middle section 53 which lies deeper than the lateral sections 54 with respect to the reference plane 60. In the embodiment, the depression 47 extends as far as the upstream side, facing the choke flap 26, of the mixture channel surface 41. The mixture channel surface 41 here is the surface of the partition wall 17 which is visible in the sectional illustration, shown in
As
As
In
As
The lateral sections 54 run in the reference plane 60 (see
In the embodiment according to
In the embodiment according to
The guide elements 44 are also illustrated in
The partition wall section 27 can preferably be formed integrally with the base body 21 of the fuel feed unit 20. The partition wall section 27 and the base body 21 are advantageously formed as an integral cast part. The fuel feed unit 20 is advantageously a carburetor, in particular a diaphragm-type carburetor. Metering fuel via an electromagnetic valve may also be advantageous.
It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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21185729.7 | Jul 2021 | EP | regional |