1. Field of the Invention
Present invention relates to a fuel filler port preventing a fuel from overflowing when the fuel is fed.
2. Description of the Related Art
When a fuel is fed into a fuel tank of a vehicle, a fuel nozzle is inserted into a fuel filler port, and the fuel is supplied from the fuel filler port to the fuel tank via a fuel filler pipe. The fuel nozzle automatically stops supplying the fuel when the fuel tank is filled-up. The fuel filler nozzle stops supplying the fuel by detecting a pressure change within the fuel tank with a sensor. The pressure change is caused by changing of a liquid level of the fuel tank. However, a refueling operator often manually top the fuel tank up with the fuel by manually adding the fuel since a feeding of the fuel does not properly stop when the fuel tank is filled-up depending on the type of vehicles. When the operator manually tops the fuel tank up with the fuel, the fuel is swiftly discharged from the fuel nozzle and overflows from the fuel filler port to spill over the operator. A malfunction of the sensor causes the same kind of troubles.
A fuel filler port disclosed in PCT International Publication No. WO2010/029989A1 closes an opening of the fuel filler port with a shutter 26 provided therein. In case the shatter 26 does not open for some reasons, an end of the fuel filler nozzle is blocked with the shatter 26. This may cause the fuel to overflow form the fuel filler port. In the fuel filler port of WO2010/029989A1, a flow path having a complex structure so called “labyrinth” is provided between the opening of fuel filler port 73 and the shutter 26. The labyrinth 81 weakens a flashing fuel to slowly discharge from the opening of the fuel filler port.
In the fuel filler port of the WO2010/029989A1, a first and second portioning parts 28, 52 are provided between the shutter 26 and the opening of fuel filler port 73 for allowing the fuel filler nozzle to pass therethrough. The first partitioning part 28 provided around a first opening 65 has at least one first hollow part 68 of a predetermined circumferential width. The second partitioning part 52 provided around a second opening 61 has at least one second hollow part 76 of a predetermined circumferential width. The first and second hollow parts 68, 76 are arranged in a circumferentially different position to each other thereby to form a labyrinth 81 between the shutter 26 and the opening of the fuel filler port 73. As shown in claim 3 and
The fuel filler port of WO2010/029989A1 merely weakens the flashing fuel. The fuel possibly still discharges from the fuel filler port as indicated by an arrow H in
Present invention provides a fuel filler port preventing a flowing back fuel from overflowing from the fuel filler port. Such a fuel filer port is realized by a fuel filler port to be installed on an end of a fuel filler pipe communicated with a fuel filler tank. The fuel filler port includes a first member placed across an inserting direction of the fuel filler nozzle and provided with a first opening for inserting the fuel filler nozzle. An inner diameter of the first opining is equal to an outer diameter of the fuel filler nozzle. The fuel filler port further includes a second member placed across an inserting direction of the fuel filler nozzle. The second member is provided with a second opening for inserting the fuel filler nozzle, a plurality of guiding projections forming a space for guiding the fuel filler nozzle to the fuel filler pipe and intermittently projecting from a peripheral edge of the second opening, a protruding opening protruding radially-outwardly from the second opening and provided between the adjacent guiding projections, and a fuel outlet provided between the adjacent guiding projections and communicating with a space enclosed by said guiding projections and a space outside the fuel filler pipe. In the fuel filler port of this invention, the first member and the second member is provided from upward to downward in written order. According to the present invention, a flowing back fuel is discharged through the protruding opening and the fuel outlet to the outside.
A tip of the fuel filler nozzle is inserted into the fuel filler pipe through an opening edge of the filler neck, the first opening of the first member and the second opening of the second member. The first member is configured so that an inner diameter of the first opening is equal to the outer diameter of the fuel filler nozzle. A term “equal” in this invention means an inner edge of the first opening and an outer edge of the fuel filler nozzle are as close as a gap hardly forms therebetween. However, it does not always mean that a size of the inner diameter of the first opening and a size of the outer diameter of the fuel filler nozzle is exactly same. The size of the inner diameter of the first opening may be a little larger than the size of the outer diameter of the fuel filler nozzle. In other words, the inner diameter of the first opening is configured so that a pressure of the fuel managing to pass through a gap between the first opening and the fuel filler nozzle becomes large. The second member includes the fuel outlet provided between the plurality of guiding projections. Therefore the flowing back fuel hardly flows to the first opening and an inner surface of the guiding projection where the pressure becomes high, and the flowing back fuel gathers to the fuel outlet. As a result, the fuel is discharged outside through the fuel outlet. Use of the term “equal” is applicable to the other descriptions on the present invention too.
In the fuel filler port of the present invention, it is preferable that the second member may further include a chamber communicating with the space enclosed by the guiding projections via the fuel outlet, and a second fuel outlet provided within the chamber to communicate with the space outside the fuel filler pipe. The chamber temporarily retains the flowing back fuel. The retained fuel flows back to the fuel filler pipe again after a liquid level of the fuel filler piper lowers.
In case the chamber is provided, the fuel temporarily retained in the chamber possibly flows back to the space enclosed by the plurality of guiding projections. Therefore, it is preferable that a flow changing block is provided outside of the fuel outlet. The flow changing block collides with a fuel run off from the fuel outlet and changes a flow direction to the circumferential direction. The flow changing block prevents the fuel from flowing back into the space enclosed by the guiding projections while allowing the fuel to run off from the fuel outlet by weakening the flushing fuel run of f from the outlet by colliding therewith. Therefore, the fuel temporarily retained in the chamber is prevented from flowing back to the space.
A configuration of the second member varies depending on a configuration of the guiding projections. For example, the guiding projections radially-inwardly protrude from a peripheral face of a cylindrical wall whose inner diameter is larger than outer diameter of the fuel filling nozzle, and the fuel outlet is provided on the peripheral surface on which the guiding projections are not provided, as in aforementioned embodiment 1.
Alternatively, the configuration of the guiding projection may be as follows. The fuel outlet is provided on a peripheral surface of a cylindrical wall whose inner diameter is equal to an outer diameter of the fuel filling nozzle, and the guiding projections are the remaining cylindrical walls which are not provided with the fuel outlet, as in aforementioned embodiments 2 and 3.
Alternatively, the configuration of the guiding projection may be as follows. The second opening is provided with a plurality of projecting peripheral surfaces and a plurality of concaved peripheral surfaces, the projecting peripheral surfaces and the concaved peripheral surfaces are combined and aligned alternately in circumferential direction of the second opening. A distance between the opposing concaved peripheral surfaces is larger than an outer diameter of the fuel filling nozzle and an outer diameter of a lower end of the first member. A distance between inner surfaces of the opposing projecting peripheral surfaces is equal to the outer diameter of the fuel filling nozzle. In this case, projecting peripheral surfaces function as the guiding projections. An opening between an upper end of the concaved peripheral surface and the lower end of the first member function as the fuel outlet, as in aforementioned embodiment 4. A fuel filler nozzle is inserted into the space surrounded by the projecting peripheral surfaces and the concaved peripheral surfaces.
The fuel filler port of present invention is preferably provided with a shatter. In this case, the guiding projections radially-inwardly protrude from a peripheral edge of second opening to form a protruding opening between the adjacent guiding projections, and the protruding opening is communicated with the second opening. Above said shatter is pressed against the second opening and the protruding opening as a valve sheet. In case the fuel filler nozzle is inserted into the second opening, the protruding opening allows to pass the flowing back fuel therethrough. In case the fuel filler nozzle is not inserted, the shutter seals the second opening and the protruding opening and assures a gas tight.
According to the fuel filler port of the present invention, the flowing back fuel does not overflow from the opening edge of the fuel filler port. The flowing back fuel does not spill over the refueling operator since the flowing back fuel discharged through the fuel outlet. This is because the fuel hardly passes through the gap between the first opening and the fuel filler nozzle, and the gap between the guiding projection and the first opening since the pressure becomes high at the gaps. A periphery of the fuel filler port is not polluted with the fuel since the flowing back fuel does not overflow from the opening edge of the fuel filler port.
Embodiments of the present invention are explained below with reference to the Figures. For example, present invention is applied to a fuel filler port 3 including a shatter 272 as illustrated in
Each embodiment is explained below.
A first member 1 is a funnel-shaped member (funnel 12) and has a first opening 11 at its lower end. The first opening 11 is configured so that an inner diameter is equal to an outer diameter of a fuel filling nozzle 5. Therefore, when the fuel filler nozzle 5 is inserted as illustrated in
A second member 2 includes a bottom plate 27, a circular wall 275 provided around the bottom plate 27 and abating against an end portion 41 of a fuel filler pipe 4 when the second member 2 is fitted into the fuel filler pipe 4, the second opening 277 penetrating the bottom plate 27 in vertical direction, a cylindrical wall 24 projecting from the bottom plate 27 to enclose the second opening 277, and a plurality of guiding projections 21 intermittently provided on a peripheral face of the cylindrical wall 24 in the circumferential direction and forming a space 22 for guiding the fuel filler nozzle 5 to the fuel filler pipe 4. The second member 2 is fitted into the end portion 41 of the fuel filler pipe 4. The pipe 4 is enlarged in stepwise manner to prevent a thickness of the pipe 4 from locally thinning. As illustrated in
A seal ring 28 is installed on an outer circumference of the circular wall 275 of the second member 2. The seal ring 28 airproofs the fuel filler pipe 4 by closely contacting with an inner wall of the fuel filler pipe 4. The second member 2 is fitted into the end portion 41 of the fuel filler pipe 41 until the second member 2 is entirely accommodated in the end portion 41. The second member 2 is provided with a valve 274 for adjusting a pressure of an inside of the fuel filler pipe 4 in the immediate vicinity of the second opening 277. In case a fuel filler port adapts a screw-in cap instead of the shutter 272, the valve 274 may be built into the screw-in cap.
The circular wall 275 has four engaging pieces 276 formed by cutting its wall from an upper edge to downward at eight portions. The engaging pieces 276 engage with an inner face a lower cylindrical portion of the housing 31. The engaging pieces 276 also engage with the end portion 41 and determine a position of the second member 2 with respect to the fuel filler pipe 4 when the second member 2 is fitted into the end portion 41 since a tip of the engaging pieces 41 position at radially-outward. The housing 31 is installed on the fuel filler pipe 4 as follows. An upper end of the first member 1 is fitted into an inside of a folded portion of the opening end 311. The lower cylindrical portion of the housing 31 is externally fitted with the end portion 41 which accommodates the second member 2. A space is formed between an outer face of the cylindrical wall 24, which is provided on the second member 2, and an inner face of the housing 31. This space functions as a chamber 121 temporarily accommodates the flowing back fuel. The camber 121 is communicated with the outlet 23 provided between the adjacent guiding projections 21 as described below. The chamber 121 is enclosed by the lower cylindrical portion of the housing 31. A second outlet 312 is formed on the lower cylindrical portion of the housing 31. The second outlet 312 is a through hole penetrating the circular wall 275 and the end portion 41 of the fuel filler pipe 4 (
The second member 2 of the first embodiment has a cylindrical wall 24 whose inner diameter is larger than an outer diameter of a fuel filler nozzle 5. The cylindrical wall 24 projects from a bottom plate 27 so that the cylindrical wall 24 encloses the second opening 277. The cylindrical wall 24 is provided with the plurality of guiding projections 21 radially-inwardly projecting from its peripheral surface. The guiding projections 21 are intermittently provided in a peripheral direction of the cylindrical wall 24, and elongate parallel to an inserting direction of the fuel filler nozzle 5. The cylindrical wall 24 which is not provided with the guiding projections 21 is the outlet 23. In other words, the outlet 23 is a partial opening extending from an upper end of the cylindrical wall 24 as illustrated in
The fuel filler nozzle 5 inserted from the opening edge 311 passes through the first opening 11, a space enclosed by the guiding projections 21 and the second opening 277. The shatter 272 is pressed and downwardly opened with an end of the fuel filler nozzle 5 to insert the tip of the fuel filler nozzle 5 into the fuel filler pipe 4. The first member 1 is configured so that an inner diameter of the first opening 11 is equal to an outer diameter of the fuel filler nozzle 5. A distance between opposing inner surfaces of the guiding projections 21 is also made equal to the outer diameter of the fuel filler nozzle 5. Therefore, the fuel filler nozzle 5 is securely guided to the second opening 277 being guided by the first opening 11 and the guiding projections 21. Further, the fuel filler nozzle 5 does not bump while refueling since the fuel filler nozzle 5 is securely supported by the first opening and the guiding projections 21. Therefore, an inner peripheral edge of the second opening 277 which functions as a sealing surface is not damaged with the fuel filler nozzle 5.
Since the inner diameter of the first opening 11 and the distance between the opposing guiding projections 21 are close to the outer diameter of the fuel filler nozzle 5, a pressure of the flowing back fuel 6 rises near the first opening 11 and the guiding projections 21. The outlet 23 is provided between the guiding projections neighboring in the circumferential direction of the cylindrical wall 24. As illustrated in
The fuel 6 once flowing into the chamber 121 possibly flows back to the space 22 enclosed by the plurality of guiding projections 21 via the outlet 23. In order to prevent this, a flow changing block 273 is preferably provided at radially-outside of the outlet 23 as illustrated with a broken line in
A second embodiment illustrated in
A second member 2 of the second embodiment has a cylindrical wall 24 whose inner diameter is equal to the outer diameter of the fuel filler nozzle 5 as illustrated in
An inner diameter of the first opening 11 and a distance between the opposing guiding projections 21 is close to the outer diameter of the fuel filler nozzle 5 in the second embodiment as well as in the first embodiment. Therefore, as illustrated in
A second member 2 of the third embodiment has a cylindrical wall 24 whose inner diameter is equal to the outer diameter of the fuel filler nozzle 5 as illustrated in
An inner diameter of the first opening 11 and a distance between the opposing guiding projections 21 is also close to the outer diameter of the fuel filler nozzle 5 in the third embodiment as well as in the first embodiment. Therefore, as illustrated in
A second member 2 of a fourth embodiment has a plurality of projecting peripheral surfaces 25 and a plurality of concaved peripheral surfaces 26. The projecting peripheral surfaces 25 and the concaved peripheral surfaces 26 are combined and aligned alternately in a circumferential direction of the second opening 277. Inner surface of the projecting peripheral surface 25 is a guiding projection 21. The fuel filler nozzle 5 is inserted into a space 22 enclosed by the guiding projections 21. A liner distance between the opposing projecting peripheral surfaces 25 is equal to an outer diameter of the fuel filler nozzle 5. A liner distance between the opposing concaved peripheral surfaces 26 is larger than the outer diameter of the fuel filler nozzle 5 and an outer diameter of a lower end of the first member 1. The outer diameter of the lower end of the first member 1 is indicated with a dashed line on the outer side in
An inner diameter of the first opening 11 and a distance between the opposing guiding projections 21 is also close to the outer diameter of the fuel filler nozzle 5 in the fourth embodiment as well as in the first embodiment. Therefore, as illustrated in
Number | Date | Country | Kind |
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JP2011-287270 | Dec 2011 | JP | national |