Information
-
Patent Grant
-
6412447
-
Patent Number
6,412,447
-
Date Filed
Monday, April 16, 200123 years ago
-
Date Issued
Tuesday, July 2, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 122 1301
- 122 1421
- 122 141
- 122 171
- 122 142
- 122 1431
- 110 162
- 126 3611
- 126 3621
-
International Classifications
-
Abstract
Fuel fired power vented and natural draft type water heaters are provided with flammable vapor sensors operative to detect flammable vapors exteriorly adjacent the water heater and responsively preclude fuel flow to the burner portion of the water heater. In each water heater a flow tube is extended between the flammable vapor sensor and the draft structure of the water heater and forms a flow path isolated from the combustion chamber of the water heater. In the event that flammable vapors are present exteriorly adjacent the water heater, the forced or natural draft of the water heater creates a biased flow of flammable vapors which is sequentially drawn across the vapor sensor and through the isolated flow path to the draft structure of the water heater.
Description
BACKGROUND OF THE INVENTION
The present invention generally relates to fuel-fired heating appliances and, in a preferred embodiment thereof, more particularly provides a gas-fired water heater having incorporated therein a specially designed flammable vapor sensor-based burner shut-off system.
Gas-fired residential and commercial water heaters are generally formed to include a vertical cylindrical water storage tank with a gas burner disposed in a combustion chamber below the tank. The burner is supplied with fuel gas through a valved gas supply line, and combustion air through an air inlet flow path providing communication between the exterior of the water heater and the interior of the combustion chamber.
Water heaters of this general type are extremely safe and quite reliable in operation. However, when gasoline or other flammable liquids are stored or used improperly in proximity to the water heater, there may exist a possibility of flammable vapors becoming entrained in the air intake of the water heater. It is theorized that such vapors might cause secondary combustion to occur within the confines of the water heater combustion chamber.
In view of this, various modern gas-fired water heater designs, as well as the designs of other types of fuel-fired heating appliances, focus upon the preclusion of fuel flow to the appliance when extraneous flammable vapors are present exteriorly adjacent the appliance. It is to this design goal that the present invention is directed.
SUMMARY OF THE INVENTION
In carrying out principles of the present invention, in accordance with a preferred embodiment thereof, a fuel-fired heating apparatus is provided with a specially designed system for shutting off fuel flow to the apparatus when flammable vapors are exteriorly adjacent thereto. Representatively, the fuel-fired heating apparatus is a gas-fired water heater. However, principles of this invention are also applicable to other types of fuel-fired heating apparatus such as, for example, boilers and air heating furnaces.
The water heater representatively comprises a tank for holding water to be heated, the tank being disposed within a jacket structure defining a vertically extending insulation cavity circumscribing the tank, and a combustion chamber disposed beneath the tank in thermal communication therewith. A burner structure is disposed within the combustion chamber and is operative to create hot combustion products therein, and a fuel valve is coupled to the burner structure and is operative to supply fuel thereto. A flue communicates with the combustion chamber and extends upwardly through the tank, and a draft structure is coupled to the flue and is operative to create a draft that draws the created hot combustion products upwardly through the flue. In a power vented embodiment of the water heater, the draft structure includes a draft inducer fan, and in a natural draft embodiment of the water heater the draft structure may include an upward extension of the flue.
The fuel supply shut-off system associated with the water heater illustratively comprises a flammable vapor senor and a conduit structure in the form of an induced flow tube. The sensor is positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent the water heater and responsively preclude delivery of fuel from the valve to the burner structure. The conduit structure is communicated with the draft structure, extends to adjacent the sensor, and defines a flow path isolated from the combustion chamber.
The conduit structure is operative to utilize the natural or forced draft of the water heater to forcibly draw adjacent flammable vapors across the sensor and then to the draft structure through the flow path within the conduit structure. Because of this biased flow of flammable vapors through the conduit structure and across the sensor, the contact of the vapors with the sensor is substantially facilitated as compared to simply permitting the vapors to migrate into operative contact with the sensor.
In various illustrative embodiments of the water heater, the conduit or flow tube structure (1) is an integral portion of the water heater jacket structure, (2) is a separate structure which extends externally along the jacket structure, (3) extends upwardly through the combustion chamber and the flue, (4) extends through the tank, or (5) extends through the insulation cavity. Preferably, the water heater further comprises an arrestor plate structure defining a bottom exterior wall portion of the combustion chamber and having a spaced series of flame quenching combustion air inlet openings therein.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1-4
are schematic depictions of four representative embodiments of a fuel fired, power vented water incorporating therein principles of the present invention;
FIGS. 5-8
are schematic depictions of four representative embodiments of a fuel fired, natural draft water heater incorporating therein principles of the present invention;
FIGS. 9-11
are schematic diagrams of three representative embodiments of control circuitry incorporating therein a flammable vapor sensor and useable with the power vented water heaters of
FIGS. 1-4
; and
FIGS. 12 and 13
are schematic diagrams of two representative embodiments of control circuitry incorporating therein a flammable vapor sensor and useable with the natural draft water heaters of
FIGS. 5-8
.
DETAILED DESCRIPTION
Referring initially to
FIG. 1
, the present invention provides a fuel-fired heating apparatus which is representatively in the form of a fuel-fired water heater, representatively a gas-fired, power-vented water heater
10
, but could alternatively be another type of fuel-fired heating apparatus such as, for example, a boiler or an air heating furnace. Water heater
10
rests upon a floor
12
and has a tank
14
in which a quantity of heated water
16
is stored for on-demand delivery to hot water-utilizing plumbing fixtures such as sinks, showers, bathtubs, dishwashers and the like. A combustion chamber
18
is located beneath the tank
14
and has a fuel burner structure operatively disposed therein, the fuel burner structure including a main gas burner
20
and an associated ignition device, representatively a spark igniter
22
. Tank
14
is disposed within a metal jacket
24
that defines an insulation cavity
26
which is filled with a suitable insulation material (not shown) and outwardly circumscribes the tank
14
.
A bottom exterior wall portion of the combustion chamber
18
is representatively defined by an arrestor plate structure
28
having a spaced series of flame quenching combustion air inlet openings
30
therein which operate to permit upward flow therethrough of combustion air and flammable vapors, but prevent flames from passing downwardly therethrough. Arrestor plate openings
30
function similarly to the arrestor plate openings illustrated and described in U.S. Pat. No. 6,035,812 to Harrigill et al which is hereby incorporated herein by reference. A bottom end portion of the water heater
10
is representatively defined by an annular skirt
32
extending downwardly beyond the arrestor plate
28
and forming a plenum area
34
beneath the arrestor plate
28
.
Mounted on an exterior side portion of the jacket
24
is a normally closed thermostatic gas valve
36
connected in a gas supply line
38
coupled to the burner
20
. A flue
40
is communicated at its lower end with an upper side portion of the combustion chamber
18
and upwardly extends centrally through the tank
14
. At its upper end, the flue
40
is connected to a draft structure that includes a draft inducer fan
42
and is operative to create an enhanced upward draft through the flue
40
while the water heater
10
is being operated.
During firing of the water heater
10
, and operation of the draft inducer fan
42
, combustion air
44
is drawn into the combustion chamber
18
sequentially through a schematically depicted flow path
46
into the plenum
34
, and upwardly through the flame quenching arrestor plate openings
30
. Combustion air
44
entering the combustion chamber
18
is combusted with fuel gas discharged from the burner
20
to form hot combustion products
48
that are drawn upwardly through the flue
40
by operation of the draft inducer fan
42
. Hot combustion products
48
upwardly traversing the flue
40
transfer heat therethrough to the water
16
.
According to a key aspect of the present invention, the water heater
10
has incorporated therein a unique fuel shutoff system that operates in response to the presence of flammable vapors
50
exteriorly adjacent the water heater
10
(created, for example, by a flammable liquid spill on the floor
12
adjacent the water heater
10
to preclude fuel supply to the burner
20
. As used herein in conjunction with shutting off fuel to the burner
20
, the term “preclude” is intended to encompass both (1) shutting off an existing flow of fuel to the burner
20
from the valve
36
, and (2) preventing an initiation of fuel flow to the burner
20
from the valve
36
.
In the water heater
10
depicted in
FIG. 1
, the fuel shutoff system includes a conduit structure in the form of an induced flow tube
52
, and a flammable vapor sensor
54
representatively supported near floor level adjacent the water heater
10
. The tube
52
externally extends along the water heater
10
as indicated in
FIG. 1
, has a first end
52
a
communicated with an inlet portion
56
of the draft inducer fan
42
, and an open second end
52
b
positioned adjacent the flammable vapor sensor
54
. As illustrated, the tube
52
defines a flow path that is isolated from the combustion chamber
18
. Tube
52
is representatively a separate structure that extends exteriorly along the water heater. Alternatively, tube
52
could be formed as an integral, outwardly projecting portion of the metal jacket
24
.
During operation of the water heater
10
an induced draft created within the tube
52
forcibly draws a concentrated flow of flammable vapors
50
(and a quantity of dilution air adjacent the sensor
54
) directly across and into contact with the flammable vapor sensor
54
, and through the interior of the tube
52
to the inducer fan inlet portion
56
. The tube
52
thus creates a forced flow of the flammable vapors
50
across the flammable vapor sensor
54
as opposed to simply permitting the flammable vapors
50
to more slowly migrate into contact with the sensor
54
. As will be subsequently described herein, in response to being contacted by the flammable vapors
50
, the sensor
54
operates to preclude fuel supply to the burner
20
, thereby precluding a flame issuing therefrom and potentially igniting flammable vapors
50
entering the combustion chamber
18
.
A first alternate embodiment
10
a
of the water heater
10
of
FIG. 1
is illustrated in FIG.
2
. Water heater
10
a
is identical in structure and operation to the water heater
10
with the exception that the induced flow tube
52
extends through the plenum
34
and upwardly through the combustion chamber
18
and the flue
40
to the draft inducer fan inlet portion
56
.
A second alternate embodiment
10
b
of the water heater
10
of
FIG. 1
is illustrated in FIG.
3
. Water heater
10
b
is identical in structure and operation to the water heater
10
with the exception that the induced flow tube
52
extends through the plenum
34
and upwardly through the tank
14
to the draft inducer fan inlet portion
56
.
A third alternate embodiment
10
c
of the water heater
10
of
FIG. 1
is illustrated in FIG.
4
. Water heater
10
c
is identical in structure and operation to the water heater
10
with the exception that the induced flow tube
52
extends through the plenum
34
and upwardly through the annular insulation cavity
26
to the draft inducer fan inlet portion
56
. Each of the induced flow tubes
52
in the water heaters
10
a,
10
b,
10
c
defines a flow path, through which flammable vapors
52
may be drawn, which is isolated from the combustion chamber
18
of its associated water heater. Thus, flammable vapors traversing such flow path are also isolated from any flame within the combustion chamber
18
. Additionally, such flammable vapors traversing this flow path are advantageously isolated from the environment adjacent the water heater, thereby providing a clearing effect for the flammable vapors.
The sensors
54
incorporated in each of the water heaters
10
-
10
c
function, in response to being contacted by flammable vapors
50
, to preclude fuel supply to their associated burners
20
. This fuel supply shutoff using the sensors
54
may be accomplished in several manners.
For example, a portion of a representative overall control circuit for each of the power vented water heaters
10
-
10
c
is schematically depicted in FIG.
9
and includes the flammable vapor sensor
54
, the draft inducer fan
42
, a conventional ignition control module
58
, and the gas supply valve
36
. When the addition of heat to the water
16
is required, a thermoset (not shown) transmits a heating demand signal
60
to the draft inducer fan
42
. In response to the receipt of the signal
60
, the fan
42
is energized and, via a pressure-to-electric switch
62
operatively associated therewith, transmits an output signal
64
to the ignition control module
58
. Upon receipt of the signal
64
, the ignition control module
58
outputs a signal
66
to the valve
36
to open it and thereby cause fuel to be delivered to the burner
20
via the gas supply line
38
. Fuel discharged from the burner
20
is ignited in a conventional manner by operation of the spark ignition
22
.
A first illustrative method of precluding fuel supply to the burner
20
when flammable vapors are exteriorly adjacent one of the water heaters
10
-
10
c
is, as schematically depicted in
FIG. 9
, to associate the sensor
54
directly with the draft inducer fan
42
in a manner such that when the sensor
54
detects flammable vapors it precludes operation of the fan
42
(either by terminating its operation or by preventing the initiation of its operation), thereby precluding the generation of the signals
64
and
66
and the opening of the valve
36
.
A second illustrative method of precluding fuel supply to the burner
20
when flammable vapors are exteriorly adjacent one of the water heaters
10
-
10
c
IS, as schematically depicted in
FIG. 10
, to associate the sensor
54
with the illustrated control circuit portion in a manner such that when the sensor
54
detects flammable vapors it precludes the generation of the signal
64
to the ignition control module
58
, thereby precluding the generation of the signal
66
and the opening of the valve
36
.
A third illustrative method of precluding fuel supply to the burner
20
when flammable vapors are exteriorly adjacent one of the water heaters
10
-
10
c
is, as schematically depicted in
FIG. 11
, to associate the sensor
54
with the illustrated control circuit portion in a manner such that when the sensor
54
detects flammable vapors it precludes the generation of the signal
66
to the valve
36
, thereby precluding the opening of the valve
36
.
Respectively depicted in schematic form in
FIGS. 5-8
are four natural draft fuel-fired embodiments
70
-
70
c
of the previously described power vented fuel-fired water heaters
10
-
10
c
shown in
FIGS. 1-4
. The water heaters
70
-
70
c,
and their associated fuel shutoff systems, are respectively identical to the previously described water heaters
10
-
10
c
with the exceptions noted below. Components in the natural draft water heaters
70
-
70
c
similar to those in the previously described water heaters
10
-
10
c
have been given identical reference numerals for ease in comparing the water heaters
70
-
70
c
to the water heaters
10
-
10
c.
The natural draft water heater
70
shown in
FIG. 5
is supported above the floor
12
by depending lower end support legs
72
, and the burner structure, in addition to the main fuel burner
20
, includes an ignition structure representatively in the form of a standing pilot burner
74
coupled to the fuel valve
36
by a pilot gas supply line
38
a,
and an associated thermocouple structure
76
. This ignition portion of the overall burner structure may be replaced by a spark igniter if desired.
In the water heater
70
, the previously described draft inducer fan
42
(see
FIG. 1
) is replaced by conventional natural draft structure
78
operatively communicated with the flue
40
. The induced flow tube
52
is run externally along the jacket
24
, and may be a separate element or be an integral portion of the jacket
24
. The upper end
52
a
of the induced flow tube
52
is communicated with the draft structure
78
, and the open lower end
52
a
of the tube
52
is positioned adjacent the flammable vapor sensor
54
to induce (by natural draft) a flow of flammable vapors
50
upwardly through the interior of the flow tube
52
which defines a flow path isolated from the combustion chamber
18
.
In the natural draft water heater
70
a
shown in
FIG. 6
the flow tubes
52
is extended upwardly through the combustion chamber
18
and the flue
40
; in the natural draft water heater
70
b
shown in
FIG. 7
the flow tube
52
is extended upwardly through the tank
14
; and in the natural draft water heater
70
c
shown in
FIG. 8
, the flow tube
52
is extended upwardly through the insulation cavity
26
.
Turning now to
FIG. 12
, in the flammable vapor sensor-based fuel shutoff systems in the natural draft water heaters
70
-
70
c,
which utilize standing pilot flames as their burner ignition sources, the sensor
54
may be coupled directly to the valve
36
in an appropriate manner such that when the sensor
54
detects flammable vapors it precludes the valve
36
from opening, thereby precluding gas flow to the main and pilot burners
20
and
74
. An example of a flammable vapor sensor coupled to a fuel valve in this manner is shown in FIG. 12 of U.S. Pat. No. 5,797,355 to Bourke et al.
As previously mentioned, the standing pilot flame burner ignition structures in the natural draft water heaters
70
-
70
c
could be replaced with other ignition structures, such as spark igniters, if desired. To shut off fuel supply to the burner
20
in this instance, the sensor
54
(see
FIG. 13
) could be connected to the ignition circuit
80
in a manner such that when the sensor
54
detects flammable vapors it respectively acts to preclude the ignition circuit
80
from outputting a valve-opening signal
82
, thereby precluding the opening of the valve
36
and a corresponding delivery of fuel to the burner
20
.
The foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims.
Claims
- 1. Fuel-fired heating apparatus having a bottom portion and comprising:a combustion chamber; a burner structure operative to create hot combustion products within said combustion chamber; a valve operative to supply fuel to said burner structure; a flue communicated with said combustion chamber; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products through said flue; a sensor positioned externally adjacent said bottom portion and operative to be engaged by and detect flammable vapors exteriorly adjacent said fuel-fired heating apparatus and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor, and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith.
- 2. The fuel-fired heating apparatus of claim 1 wherein said fuel-fired heating apparatus is a water heater.
- 3. The fuel-fired heating apparatus of claim 2 wherein said water heater is a gas-fired water heater.
- 4. The fuel-fired heating apparatus of claim 1 wherein said fuel-fired heating apparatus is a power vented heating apparatus and said draft structure includes a draft inducer fan.
- 5. The fuel-fired heating apparatus of claim 1 wherein said fuel-fired heating apparatus has an exterior surface portion and said conduit structure extends outwardly along said exterior surface portion.
- 6. The fuel-fired heating apparatus of claim 1 further comprising an arrestor plate structure having a spaced series of flame quenching combustion air inlet openings extending therethrough, said arrestor plate structures defining an exterior wall portion of said combustion chamber.
- 7. Fuel-fired heating apparatus comprising:a combustion chamber; a burner structure operative to create hot combustion products within said combustion chamber; a valve operative to supply fuel to said burner structure; a flue communicated with said combustion chamber; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said fuel-fired heating apparatus and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said fuel-fired heating apparatus being a natural draft heating apparatus.
- 8. The fuel-fired heating apparatus of claim 7 wherein:said valve is a normally closed valve, and said sensor, in response to detection of flammable vapors, is operative to preclude opening of said valve.
- 9. The fuel-fired heating apparatus of claim 8 wherein:said fuel-fired heating apparatus further comprises an ignition circuit operative to transmit an output signal to said valve to open it, and said sensor, in response to detection of flammable vapors, is operative to preclude transmission of said output signal to said valve.
- 10. Fuel-fired heating apparatus comprising:a combustion chamber; a burner structure operative to create hot combustion products within said combustion chamber; a valve operative to supply fuel to said burner structure; a flue communicated with said combustion chamber; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said fuel-fired heating apparatus and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said fuel-fired heating apparatus having an outer wall portion configured to define said conduit structure.
- 11. Fuel-fired heating apparatus comprising:a combustion chamber; a burner structure operative to create hot combustion products within said combustion chamber; a valve operative to supply fuel to said burner structure; a flue communicated with said combustion chamber; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said fuel-fired heating apparatus and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said conduit structure extending through said combustion chamber and said flue.
- 12. Fuel-fired heating apparatus comprising:a combustion chamber; a burner structure operative to create hot combustion products within said combustion chamber; a valve operative to supply fuel to said burner structure; a flue communicated with said combustion chamber; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said fuel-fired heating apparatus and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said fuel-fired heating apparatus having an interior portion in thermal communication with said combustion chamber and adapted to receive a fluid to be heated, and wherein said conduit structure extends through said interior portion.
- 13. Fuel-fired heating apparatus comprising:a combustion chamber; a burner structure operative to create hot combustion products within said combustion chamber; a valve operative to supply fuel to said burner structure; a flue communicated with said combustion chamber; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said fuel-fired heating apparatus and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said fuel-fired heating apparatus having an insulation cavity defined between exterior and interior wall portions of said fuel-fired heating apparatus, and wherein said conduit structure extends through said insulation cavity.
- 14. Fuel-fired heating apparatus comprising:a combustion chamber; a burner structure operative to create hot combustion products within said combustion chamber; a valve operative to supply fuel to said burner structure; a flue communicated with said combustion chamber; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said fuel-fired heating apparatus and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith; said fuel-fired heating apparatus being a power vented heating apparatus and said draft structure including a draft inducer fan; said valve being a normally closed valve, said fan, when energized, being operative to generate a first output signal; and said fuel-fired heating apparatus further comprising an ignition module control operative to receive said first output signal and responsively transmit to said valve a second output signal which causes said valve to open.
- 15. The fuel-fired heating apparatus of claim 14 wherein said sensor, in response to detection of flammable vapors, is operative to preclude operation of said fan.
- 16. The fuel-fired heating apparatus of claim 14 wherein said sensor, in response to detection of flammable vapors, is operative to preclude the generation of said first output signal.
- 17. The fuel-fired heating apparatus of claim 14 wherein said sensor, in response to detection of flammable vapors, is operative to preclude the transmission of said second output signal to said valve.
- 18. Fuel-fired water heater having a bottom portion and comprising:a tank for holding water to be heated, said tank being disposed within a jacket structure defining a vertically extending insulation cavity circumscribing said tank; a combustion chamber disposed beneath said tank in thermal communication therewith; a burner structure disposed within said combustion chamber and operative to create hot combustion products therein; a fuel valve coupled to said burner structure and operative to supply fuel thereto; a flue communicating with said combustion chamber and extending upwardly through said tank; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products upwardly through said flue; a sensor positioned externally adjacent said bottom portion and operative to be engaged by and detect flammable vapors exteriorly adjacent said water heater and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor, and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith.
- 19. The fuel-fired water of claim 18 wherein said water heater is a gas-fired water heater.
- 20. The fuel-fired water heater of claim 18 wherein said water heater is a power vented water heater and said draft structure includes a draft inducer fan.
- 21. The fuel-fired water heater of claim 18 wherein said conduit structure extends externally along said jacket structure.
- 22. The fuel-fired water heater of claim 18 further comprising an arrestor plate structure defining a bottom exterior wall portion of said combustion chamber and having a spaced series of flame quenching combustion air inlet openings therein.
- 23. A fuel-fired water heater comprising:a tank for holding water to be heated, said tank being disposed within a jacket structure defining a vertically extending insulation cavity circumscribing said tank; a combustion chamber disposed beneath said tank in thermal communication therewith; a burner structure disposed within said combustion chamber and operative to create hot combustion products therein; a fuel valve coupled to said burner structure and operative to supply fuel thereto; a flue communicating with said combustion chamber and extending upwardly through said tank; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products upwardly through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said water heater and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor, and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said water heater being a natural draft water heater.
- 24. A fuel-fired water heater comprising:a tank for holding water to be heated, said tank being disposed within a jacket structure defining a vertically extending insulation cavity circumscribing said tank; a combustion chamber disposed beneath said tank in thermal communication therewith; a burner structure disposed within said combustion chamber and operative to create hot combustion products therein; a fuel valve coupled to said burner structure and operative to supply fuel thereto; a flue communicating with said combustion chamber and extending upwardly through said tank; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products upwardly through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said water heater and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor, and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said conduit structure being a portion of said jacket structure.
- 25. A fuel-fired water heater comprising:a tank for holding water to be heated, said tank being disposed within a jacket structure defining a vertically extending insulation cavity circumscribing said tank; a combustion chamber disposed beneath said tank in thermal communication therewith; a burner structure disposed within said combustion chamber and operative to create hot combustion products therein; a fuel valve coupled to said burner structure and operative to supply fuel thereto; a flue communicating with said combustion chamber and extending upwardly through said tank; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products upwardly through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said water heater and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor, and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said conduit structure extending through said combustion chamber and said flue.
- 26. A fuel-fired water heater comprising:a tank for holding water to be heated, said tank being disposed within a jacket structure defining a vertically extending insulation cavity circumscribing said tank; a combustion chamber disposed beneath said tank in thermal communication therewith; a burner structure disposed within said combustion chamber and operative to create hot combustion products therein; a fuel valve coupled to said burner structure and operative to supply fuel thereto; a flue communicating with said combustion chamber and extending upwardly through said tank; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products upwardly through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said water heater and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor, and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said conduit structure extending through said tank.
- 27. A fuel-fired water heater comprising:a tank for holding water to be heated, said tank being disposed within a jacket structure defining a vertically extending insulation cavity circumscribing said tank; a combustion chamber disposed beneath said tank in thermal communication therewith; a burner structure disposed within said combustion chamber and operative to create hot combustion products therein; a fuel valve coupled to said burner structure and operative to supply fuel thereto; a flue communicating with said combustion chamber and extending upwardly through said tank; a draft structure coupled to said flue and operative to create a draft that draws the created hot combustion products upwardly through said flue; a sensor positioned and operative to be engaged by and detect flammable vapors exteriorly adjacent said water heater and responsively preclude delivery of fuel from said valve to said burner structure; and a conduit structure communicated with said draft structure, extending to adjacent said sensor, and defining a flow path isolated from direct communication with said combustion chamber; said conduit structure being operative to utilize said draft to forcibly draw adjacent flammable vapors across said sensor, and then to said draft structure through said flow path, without causing the flammable vapors to interiorly traverse said combustion chamber in an exposed relationship therewith, said conduit structure extending through said insulation cavity.
US Referenced Citations (12)