1. Field of the Invention
The present invention generally relates to fuel injection systems for motor vehicles. More particularly, the present invention relates to such systems that are sized and configured to replace a carburetor.
2. Description of the Related Art
Carbureted automobiles ceased to be manufactured in large numbers. The carburetor was replaced with electronic fuel injection (EFI), which has become the standard of the auto manufacturing industry. The hot rod industry and the aftermarket industry in general are beginning to accept EFI as an alternative to carburetion.
EFI has a number of performance advantages. For example, a computer-controlled engine is easier to start and is more drivable. The engine operates with less hesitation and reduced incidences of stalling. Moreover, EFI provides increased fuel efficiency and reduced emissions. An EFI engine can respond more quickly and precisely to the changing boost levels of turbochargers or superchargers. Furthermore, EFI engines are more consistent when operating around steep inclines and over bumpy terrain.
Even with the performance advantages of EFI engines, the hot rod industry and the aftermarket industry in general still crave the sleek wireless appearance of a carbureted engine.
Thus, one aspect of the present invention involves a fuel injection unit comprising a main throttle body. The main throttle body comprises a first side surface, a second side surface, a top surface generally extending between the first side surface and the second side surface, and a bottom surface generally extending between the first side surface and the second side surface. A first end cap can be secured to the first side surface and a second end cap can be secured to the second side surface. A first air passage extends between the top surface and the bottom surface and a second air passage extends between the top surface and the bottom surface. A first fuel injector extends through the first side surface toward the first air passage and the first fuel injector is generally covered by the first end cap. A second fuel injector extends through the second side surface toward the second air passage and the second fuel injector is generally covered by the second end cap.
Another aspect of the present invention involves an auxiliary fuel injector plate. The auxiliary fuel injector plate comprises a top surface, a bottom surface spaced from and generally parallel to the top surface and a central passageway extending from the top surface to the bottom surface. An adaptor is positioned within the central passageway. The adaptor comprises a plurality of openings. A first fuel injector extends into the central passageway. A first fuel rail is mounted to the auxiliary fuel injector plate and extends laterally outward from the auxiliary fuel injector plate. The first fuel rail defines a fuel passage that is in fluid communication with the first fuel injector.
These and other features, aspects and advantages of the present invention will now be described with reference to the drawings of a preferred embodiment, which embodiment is intended to illustrate and not to limit the present invention.
With reference initially to
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With continued reference to
Having introduced the basic components of the fuel injection body, each of the components will be described in greater detail starting with the main throttle body 102. With reference to
Four passages 146, 148, 150, 152 extend through at least a majority of the main portion 144 from the top surface 140 through the lower flange 142. As shown in the cross-section of
In the illustrated configuration, the clover shaped recess 160 (see
With reference now to
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The apertures 182 preferably are positioned within the portion of the main throttle body 102 containing the lower flange 142 but other positions are possible. A throttle linkage (not shown) can be secured to the left side of the lower flange 142. In the illustrated configuration, a throttle linkage mount 184 (see
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In the illustrated configuration, the idle air inlet passage 212 extends between the top surface 140 and a location within the throttle body 102. The air inlet passage 212 can have other configurations. The illustrated air inlet passage 212, however, advantageously is easy to manufacture. Moreover, in the illustrated configuration, an axis of the air inlet passage 212 is offset from the idle air outlet passage 216.
With reference now to
A port (not shown) preferably is connected to each of the first and second vacuum passages 222, 224 on the outside surface of the throttle body 102. The ports can be 3/16 of an inch in one configuration. Preferably, the ports can be used to connect the throttle body 102 to vacuum accessories and to a MAP sensor. More preferably, the lower port, which corresponds to the larger second vacuum passage 224, is a direct vacuum connection that can be connected to the MAP sensor. When used with a boosted engine, a zip tie or the like can be used to secure a MAP hose to reduce the likelihood of the hose being blown off of the port. The upper port, which corresponds to the smaller first vacuum passage 222, is a ported vacuum connect that can be connected to vacuum advance distributors and automatic transmissions (i.e., using a tee splitter or the like, where desired).
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The end caps 104, 106 preferably are substantially identical to each other. By forming the end caps 104, 106 to be identical, manufacturing costs can be reduced and manufacturing and assembly can be simplified. Other configurations also can be used.
With reference now to the perspective view of
With continued reference to
Each of the illustrated inclined fuel distribution passages 242, 242 extends upward at an angle from a fuel introduction port 244 to the connector passage 240. While the illustrated configuration features inclined fuel distribution passages 242, 242, other configurations are possible. The illustrated configuration, however, provides a pleasing aesthetic appearance. As illustrated, the fuel introduction ports 244 are positioned on a downwardly and outwardly facing surface 246. Other placements also can be used.
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Thus, in the preferred configuration, the fuel supply system advantageously is fully integrated into the fuel injection body 100 without the need for external fuel hoses with the exception of a supply hose and, in some configurations, a return hose (e.g., in greater than 500 horsepower applications). Moreover, in the illustrated configuration, the fuel supply hose can be mounted to either the front or rear fuel introduction ports 244 on either side of the fuel injection body 100. In some configurations, two fuel supply hoses can be used to provide fuel separately to each of the end caps 104, 106 in a dual feed configuration.
A fuel pressure sensor (not shown) can be directly mounted to the fuel supply system discussed directly above. In one configuration, a port 252 can open into the connector passage 240 at a location generally corresponding to the intersection of the connector passage 240 with the fuel distribution passages 242. Thus, the fuel pressure sensor can be mounted directly to the fuel supply system of the fuel injection body 100. Advantageously, by positioning the port in the illustrated configuration, the fuel pressure sensor can be concealed from view once the fuel injection body 100 has been mounted to an engine, which concealed location renders an improved appearance for the fuel injection body.
With reference now to
With continued reference to
The plate 120 defines four fuel injector receptacles 280. The fuel injector receptacles receive the fuel injectors 124, 126, 128, 130 and position them for injection into passages that will be discussed below. The fuel injectors 124, 126, 128, 130 are coupled to the fuel rails 132, 134 in any suitable manner. Thus, the fuel injectors 124, 126, 128, 130 extend between the fuel rails 132, 134 and the plate 120. The illustrated fuel rails 132, 134 each define a fuel supply passage 276 that extends from one side of the fuel rail 132, 134 to the other side. Thus, the fuel rail can have fuel lines coupled to one side of the fuel rail with the other side being plugged. In this manner, the fuel rails 132, 134 provide flexibility in configuring the fuel supply system.
An inner opening 282 of the plate 120 receives the adaptor 122. The plate 120 and the adaptor 122 comprise an interlocking mechanical structure. In the illustrated configuration, the plate 120 comprises two shallow grooves 284 while the adaptor 122 comprises two tabs 286. The tabs 286 are received within the grooves 284 such that the adaptor is correctly oriented and supported within the opening 282. Other configurations also can be used. As illustrated, the adaptor 122 can rest within the opening and be supported therein.
The adaptor 122 preferably comprises openings 290 that generally align with the passages 146, 148, 150, 152. The adaptor 122 also preferably is shaped and configured to reduce interference with fuel injected by the fuel injectors 124, 126, 128, 130. For instance, cutouts 292 can be provided in side walls 294 of the adaptor 122. Other configurations also can be used.
The illustrated fuel injection body 100 can be used with or without the injector plate 120. The injector plate 120 provides a second set of injectors for use in certain applications, as desired. In some applications, a blank end cap can be used on one or both ends of the throttle body and fuel injectors on that side of the throttle body or on those sides of the throttle body can be omitted such that the fuel injection body functions solely as a throttle body. Thus, many variations can be made of the basic construction.
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The housing 300 preferably is received with a recessed region defined along a side of the throttle body 102. In some configurations, the housing 300 is mounted vertically between a top portion 302 of the throttle body 102 (e.g., the rim that defines, at least in part, the outer peripheral surface adjacent to the top surface 140 of the throttle body 102) and the lower flange 142 of the throttle body. Stated another way, the housing 300 can be mounted along the main portion 144 of the main throttle body 102. By mounting the housing 300 directly to the fuel injection body 100, the fuel injection body 100 can be virtually self-contained with less wires running throughout the engine compartment. Moreover, by mounting the housing 300 within the recess defined in the main portion 144 of the main throttle body 102, the fuel injection body 100 can be compactly arranged while maintaining a virtually self-contained construction.
In the illustrated configuration, the housing 300 includes a wall 304 that defines a recess 306. The recess 306 preferably is sized and configured to accommodate a throttle position sensor (not shown), which can be mounted to the throttle position sensor mount 186. In the illustrated configuration, the wall 304 extends along a portion of the throttle position sensor mount 186. Such a configuration provides a more compact configuration. Moreover, by positioning the housing 300, and more particularly, the circuitry 310 contained within the housing 300, generally adjacent to the position sensor and the position sensor mount 186, the position sensor can be connected to the circuitry 310 with a relatively short length of wire.
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In the illustrated configuration, the inner base 314 and the outer lid 312 are secured together to the fuel injection body 100. As illustrated, the housing 300 can comprise one or more mounting ears 316. The mounting ears receive threaded fasteners 318 in the illustrated configuration. Other suitable manners of securing the housing 300 to the fuel injection body 100 also can be used. In some configurations, a shock absorbing component can be used as part of the mounting structure such that the housing 300 can be better isolated from engine vibrations. The fasteners 318 secure the housing 300 to the throttle body 102. In some configurations, the housing 300 can be secured to other portions of the fuel injection body 100.
The circuitry 310 can be mounted inside of the housing 300 in any suitable manner. The circuitry 310 can comprise a main board 320 and a daughter board 322. In some configurations, the main board 320 can be electrically connected to the fuel injectors 110, 112, 114, 116 such that the main board 320, and particularly an ECU that is defined by the main board 320, can control the injection timing and amount. The daughter board 322 can be electrically connected to an oxygen sensor (not shown). The oxygen sensor can be a wideband oxygen sensor that can be mounted along a suitable portion of an exhaust system. In the illustrated configuration, a wire harness 324 extends from the daughter board 322 to the oxygen sensor. The circuitry 310 also can be connected to a serial cable (not shown) such that the circuitry 310 can be connected to an external computer for interaction with the external computer. Other configurations also are possible. As illustrated, a vacuum connection 326 also can be provided. The vacuum connection 326 can extend through the housing 300 and can be connected to a sensor that is mounted to the circuitry 310. Other configurations also are possible.
Although the present invention has been described in terms of a certain embodiment, other embodiments apparent to those of ordinary skill in the art also are within the scope of this invention. Thus, various changes and modifications may be made without departing from the spirit and scope of the invention. For instance, various components may be repositioned as desired. Moreover, not all of the features, aspects and advantages are necessarily required to practice the present invention. Accordingly, the scope of the present invention is intended to be defined only by the claims that follow.
This application claims the priority benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application No. 60/979,702, filed on Oct. 12, 2007 and U.S. Provisional Patent Application No. 61/052,903, filed on May 13, 2008, which are hereby incorporated by reference in their entirety.
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Number | Date | Country | |
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20090145406 A1 | Jun 2009 | US |
Number | Date | Country | |
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60979702 | Oct 2007 | US | |
61052903 | May 2008 | US |