This application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2011-115981, filed on May 24, 2011, and Japanese Patent Application No. 2012-003535, filed on Jan. 11, 2012, each of which is incorporated by reference herein in its entirety.
1. Field of Invention
The present invention relates to fuel injection control apparatuses for an internal combustion engine.
2. Description of Related Art
In existing systems, in order to suppress overheating of a catalyst bed temperature (“bed temperature”) of an exhaust converting catalyst depending on an operation state of an internal combustion engine, fuel injection amount is increased based not only on an amount of heat supplied to the catalyst from exhaust gas but also on an amount of heat generated due to the catalytic reaction.
However, at the time of fuel cut control or a rapid decrease in intake air amount, the fuel adhering to the wall surfaces of a fuel injection port of an intake passage (“wall flow”) may flow into the catalyst in an unburned state. As a result, estimation accuracy of the catalyst bed temperature may decrease, or the catalyst bed temperature may become excessively high, depending on the wall flow amount.
An object of the present invention is to provide a fuel injection control apparatus for an internal combustion engine which is capable of accurately estimating the catalyst bed temperature even when the wall flow amount of the fuel injection port fluctuates, or of preventing overheating of the catalyst bed temperature.
According to an embodiment of the present invention, an accurate estimate of the catalyst bed temperature can be achieved by estimating a wall flow amount of a fuel injection port, determining the amount of heat due to the catalytic reaction based on the estimated wall flow amount, and correcting the catalyst bed temperature. Alternatively, overheating of the catalyst bed can be prevented by performing a fuel increase based on the estimated wall flow amount upon a fuel cut control or a rapid decrease in intake air amount.
According to an embodiment of the present invention, the amount of heat generated by the catalyst reaction, hence the catalyst bed temperature, is determined in consideration of the wall flow amount of the fuel injection port, so that the accuracy of estimation of the catalyst bed temperature is improved. Further, fuel increase is performed upon fuel cut control or a rapid decrease in intake air amount in consideration of the wall flow amount of the fuel injection port, so that the catalyst bed temperature is prevented from becoming excessively high.
In one embodiment, a fuel injection control apparatus is described for controlling an amount of fuel injection into a fuel injection port of an intake passage in an internal combustion engine. The fuel injection control apparatus includes an exhaust air-fuel ratio sensor configured to detect an exhaust air-fuel ratio, an exhaust temperature sensor configured to detect an exhaust temperature, an intake air flow meter configured to detect an intake air amount in the intake passage, and a controller. The controller is configured to estimate a wall flow amount of the fuel injection port based on the fuel injection amount, the detected exhaust air-fuel ratio, and the detected intake air amount, to estimate a catalyst bed temperature of a catalyst provided in an exhaust passage based on the detected exhaust air-fuel ratio and the detected exhaust temperature and to correct the estimated catalyst bed temperature in accordance with the wall flow amount, and to control the fuel injection amount based on the catalyst bed temperature.
In another embodiment, a fuel injection control apparatus is described for controlling an amount of fuel injection into a fuel injection port of an intake passage in an internal combustion engine. The fuel injection control apparatus includes an exhaust air-fuel ratio sensor configured to detect an exhaust air-fuel ratio, an intake air flow meter configured to detect an intake air amount in the intake passage, and a controller. The controller is configured to estimate a wall flow amount of the fuel injection port based on the fuel injection amount, the detected exhaust air-fuel ratio, and the detected intake air amount, and to correct the fuel injection amount to be increased when the wall flow amount is larger than a predetermined value upon sharp decrease in an intake air amount.
In another embodiment, a fuel injection control apparatus is described for controlling an amount of fuel injection into a fuel injection port of an intake passage in an internal combustion engine. The fuel injection control apparatus includes an exhaust air-fuel ratio sensor configured to detect an exhaust air-fuel ratio, an intake air flow meter configured to detect an intake air amount in the intake passage, and a controller. The controller is configured to estimate a wall flow amount of the fuel injection port based on the fuel injection amount, the detected exhaust air-fuel ratio, and the detected intake air amount, and to prohibit a fuel cut and correct the fuel injection amount to be increased when the wall flow amount is larger than a predetermined value upon satisfaction of a predetermined fuel cut condition.
The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate the presently preferred embodiments of the invention, and together with the general description given above and the detailed description given below, serve to explain features of the invention.
In the following, an explanation of an embodiment according to the present invention will be made with reference to accompanying drawings.
In
The throttle valve 114 is provided with an actuator 116 which may include a DC motor for adjusting the position of the throttle valve 114. The throttle valve actuator 116 electrically controls the position of the throttle valve 114 based on a drive signal from an engine control unit 11 so as to achieve a desired torque which is calculable on the basis of an amount of accelerator pedal operation by the driver. A throttle sensor 117 detects the position of the throttle valve 114 and outputs a detection signal to the engine control unit 11. The throttle sensor 117 may also function as an idle switch.
A fuel injection valve 118 is disposed protruding into a fuel injection port 111a of the intake passage 111 that is branched from the collector 115 into an individual cylinder 119 of the engine EG. The fuel injection valve 118 is driven to open in response to a drive pulse signal set in the engine control unit 11 so as to inject fuel into the fuel injection port 111a. The injected fuel is pumped from an external fuel pump (not shown) and has a predetermined pressure controlled by a pressure regulator. In accordance with the present embodiment, in order to prevent overheating of the catalyst bed temperature of an exhaust converting catalyst, control is performed such that fuel is increased when the catalyst bed temperature is increased so as to decrease the catalyst bed temperature. Such fuel increasing control is described in detail later.
A space enclosed by a cylinder 119, the crown of a piston 120 that reciprocates in the cylinder 119, and a cylinder head (not numbered) fitted with an intake valve 121 and an exhaust valve 122 provides a combustion chamber 123. A spark plug 124 is attached to protrude into the combustion chamber 123 of each cylinder and ignites an intake mixture gas based on an ignition signal from the engine control unit 11.
On the exhaust side of the engine EG, in an exhaust passage 125, there is provided an air-fuel ratio sensor 126 that detects an air-fuel ratio of exhaust gas by detecting a specific component of the exhaust gas, such as the oxygen concentration thereof. The air-fuel ratio of the exhaust gas can be used to infer the intake mixture gas (intake air-fuel ratio) provided to the cylinder 119. The air-fuel ratio sensor 126 outputs a detection signal to the engine control unit 11. The air-fuel ratio sensor 126 may include an oxygen sensor that produces a rich/lean output, or a wide-range air-fuel ratio sensor that detects the air-fuel ratio linearly over a wide range.
The exhaust passage 125 is also provided with an exhaust converting catalyst 127 for converting the exhaust gas. The exhaust converting catalyst 127 may include a three-way catalyst capable of converting the exhaust gas by oxidizing carbon monoxide CO and hydrocarbon HC in the exhaust gas in the vicinity of stoichiometry (theoretical air-fuel ratio, λ=1, air weight/fuel weight=14.7), and reducing nitrogen oxide NOx, or an oxidizing catalyst for oxidizing carbon monoxide CO and hydrocarbon HC in the exhaust gas.
Downstream of the exhaust converting catalyst 127 in the exhaust passage 125 is disposed an oxygen sensor 128 for detecting a specific component of the exhaust gas, such as the oxygen concentration thereof and for producing a rich/lean output whose detection signal is outputted to the engine control unit 11. In the illustrated example, an air-fuel ratio feedback control based on a detection value from the air-fuel ratio sensor 126 is corrected in accordance with a detection value from the oxygen sensor 128. In other words, the downstream-side oxygen sensor 128 is provided in order to suppress control errors due to, for example, degrading of the exhaust converting catalyst 127 (i.e., so as to adopt the so-called “double air-fuel ratio sensor system.”). However, in the case where the air-fuel ratio feedback control may simply be performed based on the detection value from the air-fuel ratio sensor 126, the oxygen sensor 128 does not have to be provided.
In the vicinity of an inlet to the exhaust converting catalyst 127 in the exhaust passage 125, an exhaust temperature sensor 140 for detecting an exhaust temperature is disposed. A detection signal from the exhaust temperature sensor 140 is outputted to the engine control unit 11. A catalyst bed temperature of the exhaust converting catalyst 127 is estimated according to a predetermined calculation expression set in the engine control unit 11, based on an inlet temperature detected by the exhaust temperature sensor 140, the calculated catalyst reaction heat according to the air-fuel ratio in the exhaust gas detected by the air-fuel ratio sensor 126, and correction values including a sensor response delay in the exhaust temperature sensor 140 and a transient response delay in the exhaust converting catalyst 127. In
A crank angle sensor 131 is provided for a crankshaft 130 of the engine EG. The engine control unit 11 detects an engine rotation speed Ne by counting a crank unit angle signal that is outputted from the crank angle sensor 131 in synchronization with engine rotation for a certain time, or by measuring the cycle of a crank reference angle signal.
A water temperature sensor 133 is disposed protruding into a cooling jacket 132 of the engine EG. The water temperature sensor 133 detects a cooling water temperature Tw inside the cooling jacket 132 and outputs a detection signal to the engine control unit 11.
As described above, the detection signals from the various sensors 113, 117, 126, 128, 131, 133, and 140 are inputted to the engine control unit 11 that includes a microcomputer including a CPU, a ROM, a RAM, an A/D converter, and an input/output interface. The engine control unit 11, depending on an operation state detected based on the signals from the sensors, controls the position of the throttle valve 114 and also controls a fuel injection amount and a fuel injection timing by driving the fuel injection valve 118.
Further, the catalyst bed temperature of the exhaust converting catalyst 127 is estimated and, when the catalyst bed temperature reaches a predetermined upper-limit temperature, the fuel injection amount is increased so as to prevent overheating of the exhaust converting catalyst 127.
Upon a fuel cut control or a rapid decrease in the intake air amount, the fuel adhering to the wall surfaces of the fuel injection port 111a of the intake passage may flow into the exhaust converting catalyst 127 (wall flow) in an unburned state. The amount of the wall flow varies depending on the fuel injection amount immediately before the fuel cut control or the rapid decrease in intake air amount. As a result, the accuracy of estimation of the catalyst bed temperature decreases. In other words, when the wall flow amount is large, the amount of unburned fuel HC that enters the exhaust converting catalyst 127 increases and the heat of reaction between HC and the catalyst increases, resulting in a higher actual temperature than a normal estimated temperature.
Similarly, as in
The wall flow amount during the injection of fuel is determined by calculating the difference between the fuel injection amount from the fuel injection valve 118 and a fuel consumption amount. The fuel consumption amount is determined based on, for example, the output of the air-fuel ratio sensor 126 and the intake air amount according to the airflow meter 113. The wall flow amount during the ceasing of fuel injection is determined by, for example, using a map of boost and vaporization ratio at different water temperatures. For example, the wall flow amount during the ceasing of fuel injection can be calculated as the previous wall flow amount multiplied by (1−the wall flow vaporization ratio).
In the following, a fuel injection amount control process in which the wall flow amount of the fuel injection port 111a is considered according to the present example is described with reference to
In the fuel injection amount increasing control for preventing the overheating of the exhaust converting catalyst 127, first in step S1, it is determined whether a fuel cut control has been performed or an intake air amount has been rapidly decreased. The fuel cut control is effected, for example, when the engine load is zero and the engine rotation speed is equal to or more than a predetermined value, and can be known based on information from the engine control unit 11. The decrease in intake air amount can be known based on a detection signal from the airflow meter 113. As to the decrease in intake air amount, a detection signal from an accelerator position sensor may be substituted.
When a fuel cut control or a rapid decrease in intake air amount is not detected in step S1, the process proceeds to step S5 in which the catalyst bed temperature of the exhaust converting catalyst 127 is estimated according to the predetermined calculation expression set in the engine control unit 11, based on the inlet temperature detected by the exhaust temperature sensor 140, the catalyst reaction heat according to the air-fuel ratio in the exhaust gas detected by the air-fuel ratio sensor 126, and correction values including the sensor response delay in the exhaust temperature sensor 140 and the transient response delay in the exhaust converting catalyst 127.
When a fuel cut control or a rapid decrease in intake air amount is detected in step S1, the process goes to step S2 where the wall flow amount of fuel adhering to the wall surfaces of the fuel injection port 111a is calculated. Specifically, the wall flow amount immediately before the fuel cut or the rapid decrease in intake air amount is calculated. As described above, the wall flow amount during fuel injection is determined by calculating the difference between the fuel injection amount from the fuel injection valve 118 and the fuel consumption amount. The fuel consumption amount is determined based on the output from the air-fuel ratio sensor 126 and the intake air amount according to the airflow meter 113.
In step S3, the reaction heat due to the wall flow amount is calculated by using the wall flow amount determined in step S2 and a control map in which the relationship between the wall flow amount and reaction heat are mapped; the mapping data between wall flow amount and reaction heat are determined experimentally or by simulation. In step S4, the catalyst bed temperature of the exhaust converting catalyst 127 is estimated according to the predetermined calculation expression set in the engine control unit 11 based on the catalyst inlet temperature detected by the exhaust temperature sensor 140, the catalyst reaction heat according to the air-fuel ratio in the exhaust gas detected by the air-fuel ratio sensor 126, and the correction values including the sensor response delay in the exhaust temperature sensor 140 and the transient response delay in the exhaust converting catalyst 127, also in consideration of the reaction heat determined in step S3.
In step S6, it is determined whether the catalyst bed temperature estimated in step S4 or S5 is equal to or greater than a preset increase start threshold (corresponding to the “increase start criterion” in
After the estimated catalyst bed temperature is determined to be equal to or greater than the increase start threshold and the fuel injection amount is increased in step S7, the process returns to step S1, and the increasing control is continued until the estimated catalyst bed temperature is lower than the increase start threshold in step S6. When the estimated catalyst bed temperature is lower than the increase start threshold, the increasing of the fuel injection amount is cancelled in step S8. When the fuel cut is prohibited in step S7, the process eventually (after first increasing the fuel injection amount) proceeds to step S8 where the fuel cut is permitted after the catalyst bed temperature is sufficiently decreased by increasing the fuel.
Thus, in accordance with the fuel injection amount increasing control according to the present example, as depicted in
In the present example, the estimated value of the catalyst bed temperature is corrected depending on the wall flow amount. In other words, fuel increase is effected at the time of fuel cut control or rapid decrease in intake air amount by considering the wall flow amount of the fuel injection port. Thus, features or structures may be adopted such that, without estimating the catalyst bed temperature, the fuel injection amount is corrected to be increased when the wall flow amount exceeds a predetermined value upon sharp decrease in intake air amount, or the fuel injection amount is corrected to be increased while fuel cut is prohibited when the wall flow amount exceeds the predetermined value upon satisfying the predetermined fuel cut condition.
While, in the foregoing embodiment, the wall flow amount of the fuel injection port 111a is determined by calculating the difference between the fuel injection amount and the fuel consumption amount (step S2 in
The engine control unit 11, the air-fuel ratio sensor 126, and the exhaust temperature sensor 140 corresponds to catalyst temperature estimating means according to embodiments of the present invention. The engine control unit 11 corresponds to control means, fuel cut interval detecting means, engine stop interval detecting means, valve overlap amount detecting means, and wall flow amount estimating means according to embodiments of the present invention. The water temperature sensor 133 corresponds to cooling water temperature detecting means according to embodiments of the present invention.
While the invention has been disclosed with reference to certain preferred embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the invention, as defined in the appended claims and their equivalents thereof. Accordingly, it is intended that the invention not be limited to the described embodiments, but that it have the full scope defined by the language of the following claims.
Number | Date | Country | Kind |
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2011-115981 | May 2011 | JP | national |
2012-003535 | Jan 2012 | JP | national |