The present invention relates to a fuel injection control device of an internal combustion engine.
Multi-stage injection in which the required fuel injection amount is divided into a plurality of injections is known as a means of fuel injection control in a spark ignition-type internal combustion engine in which fuel is directly injected into a cylinder. For example, JP 2008-31932A discloses that in multi-stage injection, injection is prohibited during a period in which the piston speed is high. Thereby, disruptions in the tumble flow are prevented and homogeneity of the air-fuel mixture in the cylinder can be improved using the in-cylinder flow.
In the case of an in-cylinder direct injection spark ignition-type internal combustion engine, pressure oscillation in the cylinder is generated due to fuel injection, and the charging efficiency fluctuates periodically in accordance with such pressure oscillation.
However, it is not mentioned a fuel injection timing and the relations of the pressure vibration in JP2008-31932A. Therefore, in the fuel injection control device of JP 2008-31932A, the fuel may be injected at a timing at which the charging efficiency is relatively low.
Therefore, an object of the present invention is to provide a fuel injection control device that can improve the charging efficiency in an in-cylinder direct injection spark ignition-type internal combustion engine that performs multi-stage injection.
In order to achieve the above-mentioned object, the present invention provides a fuel injection control device of an in-cylinder direct injection spark ignition-type internal combustion engine in which fuel injection is carried out once or multiple times from an intake stroke to a compression stroke during homogeneous combustion, characterized in that a fuel injection timing at which a charging efficiency is improved by pressure oscillation is calculated based on a frequency determined based on an in-cylinder volume of pressure oscillation generated in the cylinder in accordance with fuel injection, and one of the fuel injection(s) is carried out at the fuel injection timing.
A detailed explanation of the invention as well as other features and advantages will be explained in the following descriptions in the specification and illustrated in the attached drawings.
The internal combustion engine 1 is configured to include a cylinder head 1A and a cylinder block 1B. A piston 10 is accommodated such that it can move reciprocally in a cylinder 11 provided to the cylinder block 1B. A combustion chamber 14 is defined by a wall surface of the cylinder 11, a crestal plane of the piston 10, and a lower surface of the cylinder head 1A.
An intake passage 2 and an exhaust passage 3 are formed in the cylinder head 1A. The intake passage 2 and the exhaust passage 3 both open into the combustion chamber 14, and the openings thereof are respectively opened and closed by an intake valve 6 and an exhaust valve 7. The intake valve 6 and the exhaust valve 7 are respectively driven by an intake cam shaft 4 and an exhaust cam shaft 5. The intake cam shaft 4 includes a variable valve mechanism that can modify the valve timing.
A spark plug 8 and a fuel injection valve 9 are disposed on the cylinder head 1A so as to face the combustion chamber 14.
A collector tank 13 is interposed in the intake passage 2, and a throttle valve 12 is disposed on the intake flow upstream side of the collector tank 13.
A controller 20 executes control of the opening degree of the throttle valve 12, injection timing of the fuel injection valve 9, control of the fuel injection such as the injection amount, and control of the ignition timing of the spark plug 8.
The controller 20 executes the above-mentioned controls based on detection signals of an accelerator opening degree sensor 21, a crank angle sensor 22, and the like. The controller 20 is constituted by a microcomputer including a central processing unit (CPU), a read-only memory (ROM), a random access memory (RAM), and an input-output interface (I/O interface). The controller 20 can be constituted by a plurality of microcomputers.
In the internal combustion engine 1 configured as described above, the controller 20 sets a target fuel injection amount in accordance with the operating conditions such as the engine speed and the required load, and further sets a number of injections for injecting the target fuel injection amount and a timing for each injection.
In the case of homogeneous combustion, for the purpose of improving the homogeneity of the air-fuel mixture in the cylinder, it has been known to carry out multi-stage injection in which the target fuel injection amount per one cycle is divided into a plurality of injections. In the case of single-stage injection, in order to increase the homogeneity, it is preferable to extend the time in which the fuel atomizes and mixes with air, or in other words to inject the fuel at a crank angle near the intake top dead center. However, if the fuel is injected at a crank angle near the intake top dead center, the time until spark ignition increases, and this leads to a decrease in the cooling effect by the endothermic reaction that occurs when the fuel vaporizes. In other words, in the case of single-stage injection, there is a trade-off between the homogeneity improving effect and the cooling effect. With regard to this point, in multi-stage injection, it is possible to balance the homogeneity improvement and the cooling effect by setting two of the timings among the plurality of fuel injection timings to a timing near the intake top dead center and a timing near the ignition timing.
The fuel injection timing also correlates with the charging efficiency. For example, in the case of 3-stage injection, if two among the three fuel injections are set to the timings described above in order to achieve a balance between the homogeneity improvement and the cooling effect, the charging efficiency changes depending on the remaining fuel injection timing. The relationship between the charging efficiency and the fuel injection timing will now be explained below.
Upon measuring the charging efficiency of five patterns of fuel injecting timing (IT1 to IT5), as shown in
This kind of increase/decrease period of the charging efficiency is believed to be caused by pressure oscillation generated by the fuel injection.
As shown in
Further, as shown in
Comparing
As shown in
Thus, if fuel is injected at a timing which does not fall in a valley of the increase/decrease period of the charging efficiency and at which the intake air flow rate at the cylinder inlet is high, the charging efficiency can be improved.
When the intake air flow rate at the cylinder inlet is high, then the flow speed of intake air flowing into the cylinder is also high, and thus the in-cylinder flow can also be strengthened. However, if the object is to strengthen the in-cylinder flow, then the peak of oscillation of the intake air flow rate is preferably closer to the intake valve closing timing. If it is close to the intake valve closing timing, then the duration of time until the ignition timing becomes short, and thus ignition can be carried out in a state in which the in-cylinder flow is maintained.
In the case that an intake air flow device such as a tumble control valve or a swirl control valve is provided, the timing at which the charging efficiency is improved will change depending on the state of the intake air flow device as well. Therefore, the timing at which the charging efficiency is improved must be measured for each state of the intake air flow device.
Next, the fuel injection control will be explained.
In step S100, the controller 20 reads the engine speed and the required load. The engine speed to be read is calculated based on a detected value of the crank angle sensor 22. The required load to be read is calculated based on a detected value of the accelerator opening degree sensor 21. These can both be calculated by a publicly-known method.
In step S110, the controller 20 sets the target fuel injection amount and the number of injections. The target fuel injection amount is set by a map search or the like based on the engine speed and the load similar to publicly-known fuel injection control. The number of injections is set by, for example, creating in advance a map in which the number of injections is set based on the engine speed and the load as shown in
In step S120, the controller 20 reads the valve timing. Specifically, the controller 20 reads the intake valve closing timing. The controller 20 also controls the variable valve mechanism, and thus it can read the current valve timing.
In step S130, the controller 20 calculates the optimal injection timing. First, the period T_CA from peak to peak of the charging efficiency described above is calculated by formula (1).
B is a constant, I is the port length from the outlet of the collector tank 13 to the inlet of the cylinder, d is the average diameter of the above-mentioned port, and V is the in-cylinder volume at the time of fuel injection.
The above formula results from converting a frequency calculated by formula (2), which is for calculating the resonance frequency of a Helmholtz resonator, to a period (deg. CA).
C is the acoustic velocity, and S is the cross-section area of the above-mentioned port.
Next, a fuel injection timing IT_ηc which corresponds to a peak of the oscillation period of the charging efficiency is calculated by formula (3) using the period T_CA.
IT_ηc=IVC−α×T—CA−A×Ne (3)
α=0.5, 1.5, 2.5, . . . , and A is a constant.
In step S140, the controller 20 sets the timing for each fuel injection in accordance with the number of injections set in step S110. The setting of the fuel injection timings will be explained below for each load region. The injection amount of each fuel injection is, for example, one third of the target injection amount in the case of 3-stage injection. In the case of 2-stage injection, the injection amount of each fuel injection is set such that the ratio of the first injection amount to the second injection amount is 7:3.
(Low/Middle Load Region)
In the low/middle load region, in which the ignition timing can be set to the optimal ignition timing (MBT), the fuel injection timings are set as shown in
In order to improve the homogeneity in the cylinder, the fuel injection timing is preferably as close to the advance angle side as possible. However, a knock determination window is set near the top dead center, and if the fuel is injected within this window, the determination may be erroneous due to sounds or vibrations that accompany the operation of the fuel injection valve 9. Further, there are also restrictions such as combustion and smoke limits. Thus, the above-described fuel injection timing is set as close to the advance angle side as possible under the above-mentioned restrictions.
The second fuel injection timing is set to be spaced apart by a minimum injection interval from the first fuel injection. A minimum injection interval is established by the mechanical restrictions of the fuel injection valve 9, such as the time from when the previous fuel injection has finished to when the next fuel injection can be started, the time from when an applied voltage reaches a peak to the start of injection, the minimum injection pulse width, and the like. In the low/middle load region, the intake air amount is relatively low and the atomized fuel and air do not easily mix. Therefore, mixing can be promoted and the homogeneity can be improved by setting the second fuel injection timing as close to the advance angle side as possible.
The third fuel injection timing is set to a fuel injection timing determined by formula (3) so as to strengthen the in-cylinder flow. However, since a knock determination window is set near the bottom dead center as well, it is necessary to avoid this window.
In the case of 2-stage injection, one of the first and third injection timings described above is selected. This is because in a region in which there is no possibility that knocking will occur, the combustion efficiency and degree of constant volume as well as the fuel economy are improved by the improvement in homogeneity and the strengthening of the in-cylinder flow.
(High Load Region)
In a high load region in which there is a possibility that knocking will occur, the fuel injection timings are set as shown in
The second fuel injection timing is set to a fuel injection timing determined by formula (3) so as to increase the intake air flow rate.
The third fuel injection timing is set to a fuel injection timing that is as close to the intake valve closing timing as possible in a range in which the fuel injection completion timing does not fall within the knock determination window near the bottom dead center, e.g. 140 to 240 degATDC. By setting the fuel injection timing near the intake valve closing timing, the cooling effect by latent heat of vaporization of the fuel increases and this is effective in preventing knocking. The specific fuel injection timing is calculated in advance by experimentation or the like.
In the case of injection in 2 or fewer stages, the fuel injection timings are set in a priority order of a fuel injection timing for improving the homogeneity, a fuel injection timing for improving the cooling effect, and a fuel injection timing for improving the fluidity. This is because in a region in which there is a possibility that knocking will occur, it is necessary to suppress knocking in addition to improving the consumption efficiency and the degree of constant volume.
(Full Load Operation)
In the full load operation, the fuel injection timings are set as shown in
The second fuel injection timing is set to a fuel injection timing determined by formula (3) so as to improve the charging efficiency.
The third fuel injection timing is set to a fuel injection timing for the cooling effect in the same manner as in the high load region.
In the case of injection in 2 or fewer stages, the fuel injection timings are set in a priority order of a fuel injection timing for improving the charging efficiency, a fuel injection timing for improving the cooling effect, and a fuel injection timing for improving the homogeneity. This is because in the full load operation, improving the charging efficiency in order to generate a larger torque is given the highest priority.
The explanation will now return to the flowchart.
Once the fuel injection timings are set in step S140, the fuel injections are executed in step S150.
In an internal combustion engine, the necessary effect changes in each operating region, but according to the above-described control routine, a fuel injection timing at which the necessary effect is obtained in each operating region can be set.
According to the present embodiment described above, a fuel injection timing at which the charging efficiency is improved is calculated based on the frequency of in-cylinder pressure oscillation, and one injection among the multi-stage injections is carried out at this fuel injection timing. Thereby, the charging efficiency can be improved or the in-cylinder flow can be strengthened. Further, since this fuel injection timing is calculated based on the intake passage diameter, the distance from the collector tank to the combustion chamber inlet, the combustion chamber volume, the intake valve closing timing, and the engine speed, an appropriate fuel injection timing can be set with a simple calculation.
If the valve timing is changed, the fuel injection timing at which the charging efficiency increases or the in-cylinder flow is strengthened also changes. However, since such fuel injection timings are calculated in accordance with the operating state, an appropriate fuel injection timing can also be set during a transition in which the operating state changes.
The effect which should be prioritized changes depending on the operating state. However, since the combination of a fuel injection timing for improving the homogeneity, a fuel injection timing for improving the cooling effect, and a fuel injection timing for improving the charging efficiency or the like is switched in accordance with the operating state, an appropriate effect can be obtained.
In the low/middle load region, at least one of the fuel injection timing for improving the homogeneity and the fuel injection timing for strengthening the in-cylinder flow is set. If fuel is injected at both of these fuel injection timings, a balance between the homogeneity improvement and the in-cylinder flow strengthening can be achieved. At least one of these can be improved even if the number of injections is small.
In the high load region, the fuel injection timings are set in a priority order of a fuel injection timing for improving the homogeneity, a fuel injection timing for improving the cooling effect, and a fuel injection timing for strengthening the in-cylinder flow. Thereby, not only is the homogeneity increased, but knocking can also be reliably suppressed in a region in which there is a possibility that knocking will occur.
In the full load operation, the fuel injection timings are set in a priority order of a fuel injection timing for improving the charging efficiency or strengthening the in-cylinder flow, a fuel injection timing for improving the cooling effect, and a fuel injection timing for improving the homogeneity. Thereby, in a region in which a higher output is required, the output can be improved by improving the charging efficiency or strengthening the in-cylinder flow.
In the second embodiment, the constitution of the internal combustion engine 1 to which the embodiment is applied is the same as in the first embodiment. However, the second embodiment differs from the first embodiment in that the fuel injection timings of the multi-stage injection are mapped in advance and this map is searched to set the timings. Thus, the routine for setting the fuel injection timings will be explained below.
Steps S200 and S210 are respectively identical to steps S100 and S120 in
In step S220, the controller 20 sets the target fuel injection amount and the number of fuel injections, and further sets each fuel injection timing. The setting of the target fuel injection amount and the number of fuel injections is the same as in step S110 in
The setting of each fuel injection timing is carried out using a map that is prepared in advance.
In the map of
The map of
The map of
Once the fuel injection timings are set in step S220, the fuel injections are executed in step S230.
By using the maps explained above, fuel injection timings which are suitable for the operating state can be set with a low calculation load compared to the first embodiment.
Embodiments of the present invention have been explained above, but these embodiments merely indicate a portion of the application examples of the present invention, and the technical scope of the present invention is not limited to the specific constitutions of the above-described embodiments.
This application claims priority based on Japanese Patent Application No. 2011-165595 filed with the Japan Patent Office on Jul. 28, 2011, the entire contents of which are incorporated into this specification.
Number | Date | Country | Kind |
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2011-165595 | Jul 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/064386 | 6/4/2012 | WO | 00 | 12/24/2013 |