This application is based on Japanese Patent Application No. 2012-243626 filed on Nov. 5, 2012, the disclosure of which is incorporated herein by reference.
The present disclosure relates to a fuel injection controller and a fuel injection system. In the fuel injection controller or the fuel injection system, an injection state of fuel such as an injection start time point or an injection amount is controlled by controlling an energization of a coil of a fuel injector.
JP-2012-177303A (US2012/0216783A1) describes that a controller relates to a fuel injector injecting fuel by a lift-up (open-valve operation) of the valve body according to an electromagnetic force (suction force) generated by an energization of a coil. An opening time point of the valve body and an opening time period are controlled by controlling an energization start time point of the coil and an energization time period of the coil, and then an injection start time point and an injection amount are controlled.
As shown in
When the valve body is opened, a current for holding this opening state is less than the target peak value. Specifically, when the suction force is increased, the suction force is affected by inductance due to a large variation in magnetic field. When the suction force is held to a specified value, the suction force is not affected by inductance.
Thus, at a time point that the coil current reaches the target peak value, a duty control applies voltage to the coil to decrease the coil current so that the coil current is held to a holding value Ihold which is less than the target peak value.
According to the duty control, as shown in
It is preferable that an increasing rate of the suction force is varied according to an operation state of an internal combustion engine. For example, when a delay time period from a time point that the energization is started to a time point that the valve body is started to be opened is necessary to be shortened, the increasing rate of the suction force may be raised. Alternatively, when an increasing rate of a movable core moving together with the valve body is lowered to reduce a collision sound caused where the movable core is collided with a fixed core, the increasing rate of the suction force may be lowered.
However, since the increasing rate of the suction force can be changed only by a voltage applied to the coil or a resistance of the coil, it is difficult to vary the voltage or the resistance according to the operation state.
The present disclosure is made in view of the above matters, and it is an object of the present disclosure to provide a fuel injection controller and a fuel injection system. In the fuel injection controller and the fuel injection system, an increasing rate of an electromagnetic force can be changed readily.
According to an aspect of the present disclosure, a fuel injection controller is applied to a fuel injector injecting fuel to be combusted in an internal combustion engine by an open-valve operation of the valve body according to an electromagnetic suction force generated by an energization of a coil. The fuel injection controller controls an injection state of the fuel injector by controlling a coil current flowing through the coil.
The fuel injection controller includes an increasing control portion which increases the coil current to a first target value, a holding control portion which holds the coil current increased by the increasing control portion to the first target value, and a changing portion which changes the first target value according to the operation state of the internal combustion engine.
The above and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
Embodiments of the present disclosure will be described hereafter referring to drawings. In the embodiments, a part that corresponds to a matter described in a preceding embodiment may be assigned with the same reference numeral, and redundant explanation for the part may be omitted. When only a part of a configuration is described in an embodiment, another preceding embodiment may be applied to the other parts of the configuration. The parts may be combined even if it is not explicitly described that the parts can be combined. The embodiments may be partially combined even if it is not explicitly described that the embodiments can be combined, provided there is no harm in the combination.
Hereafter, a fuel injection controller according to an embodiment of the present disclosure will be described referring to drawings.
As shown in
The fuel injector 10 includes a fuel passage therein and a body 11 having an injection port 11a for injecting fuel. A valve body 12, a movable core (not shown), and a fixed core 13 are accumulated in the body 11. The valve body 12 has a seal surface 12a for seating or leaving a seat surface 11b of the body 11. When the valve body 12 is closed so that the seal surface 12a is seated on the seat surface 11b, a fuel injection from the injection port 11a is stopped. When the valve body 12 is opened (lift-up) so that the seal surface 12a is left the seat surface 11b, fuel is injected from the injection port 11a.
The fixed core 13 is formed by winding a first coil 14 around a bobbin, and is covered b a housing 15. The housing 15, the fixed core 13, and the body 11, which are made of magnetic material, form a magnetic passage for a magnetic flux generated by an energization of the first coil 14. When the first coil 14 is energized, a magnetic force (suction force) is generated. Thus, the movable core is biased to the fixed core 13 by the magnetic force to be lift-up. The valve body 12 connecting with the movable core is lift-up along with the movable core. When the first coil 14 is deenergized, the valve body 12 is closed along with the movable core by an elastic force of a spring (not shown).
As shown in
An electronic control unit (ECU) 20 includes a microcomputer 21, an integrated circuit (IC) 22, a boost circuit 23, and switching elements SW2, SW3 and SW4. The microcomputer 21 consists of a center processing unit (CPU), a nonvolatile memory (ROM), and a volatile memory (RAM). The microcomputer 21 computes a target injection amount and a target injection start time point based on a load of the internal combustion engine and an engine speed. A pressure (fuel pressure) Pc of a fuel supplied to the fuel injector 10 is detected by a fuel pressure sensor 30. The microcomputer 21 may correct the target injection amount and the target injection start time point, according to the fuel pressure Pc.
The injection amount Qi is controlled by controlling an energization time period Ti of the first coil 14 according to an injection characteristic shown in
The IC 22 includes an injection driving circuit 22a and a charging circuit 22b. The injection driving circuit 22a controls the switching elements SW2, SW3, and SW4. The charging circuit 22b controls the boost circuit 23. The injection driving circuit 22a and the charging circuit 22b are operated according to an injection command signal outputted from the microcomputer 21. The injection command signal, which is a signal for controlling an energizing state of the first coil 14, is set by the microcomputer 21 based on the target injection amount, the target injection start time point, and a coil circuit value I. The injection command signal includes an injection signal, a boost signal, and a battery signal.
The boost circuit 23 includes a second coil 23a, a condenser 23b, a first diode 23c, and a first switching element SW1. When the charging circuit 22b controls the first switching element SW1 to repeatedly be turned on or turned off, a battery voltage applied from a battery terminal Batt is boosted (boosted) by the second 23a, and is accumulated in the condenser 23b. In this case, the battery voltage after being boosted and accumulated corresponds to a boost voltage.
When the injection driving circuit 22a turns both a second switching element SW2 and a fourth switching element SW4 on, the boost voltage is applied to the first coil 14. When the injection driving circuit 22a turns both a third switching element SW3 and the fourth switching element SW4 on, the battery voltage is applied to the first coil 14. When the injection driving circuit 22a turns the switching elements SW2, SW3 and SW4 off, no voltage is applied to the first coil 14. When the second switching element SW2 is turned on, a second diode 24 shown in
A shunt resistor 25 is provided to detect a current flowing through the fourth switching element SW4, that is, the shunt resistor 25 is provided to detect a current (coil current) flowing through the first coil 14. The microcomputer 21 computes the coil current value I based on a voltage decreasing amount according to the shunt resistor 25.
Hereafter, the suction force F which suctions the movable core will be described. As shown in
In addition, the suction force F for opening the valve body 12 is referred to as a required opening force. The required opening force is increased in accordance with an increase in pressure of the fuel supplied to the fuel injector 10. Further, the required opening force may be increased according to various conditions such as an increase in viscosity of fuel. The required opening force of when it is necessary to be a value large enough is referred to as a required force Fa.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The first upper limit IH1, the first lower limit IL1, the second upper limit IH2, and the second lower limit IL2 are set so that a variable frequency of the coil current in the current holding period is greater than that in the battery holding period.
As shown in
As shown in
In a third duty control (lift holding control), the on-off energization of the battery voltage Ubatt is repeated since the time point t30 to hold the coil current. The lift holding control is stopped by the injection command signal at an energization complete time point t40.
The injection signal of the injection command signal is a pulse signal dictating to the energization time period Ti. A pulse-on time point of the injection signal is set to the first time point t10 by an injection delay time earlier than the target energization start time point ta. A pulse-off time point of the injection signal is set to the energization complete time point t40 after the energization time period Ti has elapsed since the first time point t10. The fourth switching element SW4 is controlled by the injection signal.
The boost signal of the injection command signal is a pulse signal dictating to an energization state of the boost voltage Uboost. The boost signal has a pulse-on time point as the same as the pulse-on time point of the injection signal. The boost signal is repeated to be turned on or turned off so that the coil current value I is held to the first target value Ihold1 during the first elapsed time period Tboost reaches the first predetermined time period T1 since the first time point t10. The second switching element SW2 is controlled by the boost signal.
The battery signal of the injection command signal is a pulse signal having a pulse-on time point that the first elapsed time period Tboost reaches the first predetermined time period T1 since the first time point t10. Then, the battery signal is repeated to be turned on or turned off so that the coil circuit value I is feedback controlled and held to the second target value Ihold2, until a time point that the second elapsed time period Tpickup reaches the second predetermined time period T2 since the first time point t10. Then, the battery signal is repeated to be turned on or turned off so that the coil circuit value I is feedback controller and held to the third target value Ihold3, until a time point that the injection signal is turned off. The third switching element SW3 is controlled by the battery signal.
The microcomputer 21 outputs the boost signal and the battery signal according to the flowchart shown in
At S11, the boost signal is turned on such that the boost voltage Uboost is started to be applied to the first coil 14. Then, the boost signal is continuously turned on to apply the boost voltage Uboost to the first coil 14 until the microcomputer 21 determines that the coil current value I reaches the first upper limit IH1 (S14: No). The first upper limit IH1 is set to a value by a predetermined amount greater than the first target value Ihold1. Therefore, the coil current is increased to the first target value Ihold1 in the increasing control, according to the boost voltage applied to the first coil 14 for the first time.
When the first elapsed time period Tboost reaches the first predetermined time period T1 since the first time point t10 (S12: No) due to abnormality before the coil current value I becomes equal to the first upper limit IH1, the microcomputer 21 proceeds to S13. At S13, the microcomputer 21 turns off the boost signal so that the boost voltage Uboost is stopped from being applied to the first coil 14. When the microcomputer 21 determines that the coil current value I is greater than or equal to the first upper limit IH1 (S14: No), the microcomputer 21 proceeds to S15. At S15, the boost voltage Uboost is stopped from being applied to the first coil 14. Then, the increasing control is completed.
When the first elapsed time period Tboost is less than the first predetermined time period T1 (S16: Yes), the boost signal is continuously turned off such that the boost voltage Uboost is stopped from being applied to the first coil 14, until the microcomputer 21 determines that the coil current value I is decreased to the first lower limit IL1 (S17: No). The first lower limit IL1 is set to a value by a predetermined amount less than the first target value Ihold1.
When the microcomputer 21 determines that the coil current value I is less than or equal to the first lower limit IL1 (S17: No), the microcomputer 21 returns to S11. At S11, the boost signal is turned on again such that the boost voltage Uboost is restarted to be applied to the first coil 14. Thus, the boost signal is controlled to be turned on or turned off by the first upper limit IH1 and the first lower limit ILI as thresholds, until the microcomputer 21 determines that the first elapsed time period Tboost is greater than or equal to the first predetermined time period T1 after the increasing control is completed (S12: No, S16: No). As the above description, in the holding control, an average value of the coil current is held to the first target value Ihold1.
When the microcomputer 21 determines that the first elapsed time period Tboost is greater than or equal to the first predetermined time period T1 (S12: No, S16: No), the boost voltage Uboost is continuously stopped from being applied to the first coil 14, until the microcomputer 21 determines that the coil current value I is decreased to the second lower limit IL2 (S21: No). The second lower limit IL2 is set to a value by a predetermined amount less than the second target value Ihold2. As shown in
When the microcomputer 21 determines that the coil current value I is less than or equal to the second lower limit IL2 (S21: No), the microcomputer 21 proceeds to S22. At S22, the battery signal is turned on such that the battery voltage Ubatt is started to be applied to the first coil 14. Then, the battery signal is continuously turned on to apply the battery voltage Ubatt to the first coil 14 until the microcomputer 21 determines that the coil current value I reaches the second upper limit IH2 (S25: No). The second upper limit IH2 is set to a value by a predetermined amount greater than the second target value Ihold2.
When the microcomputer 21 determines that the coil current value I is greater than or equal to the second upper limit IH2 (S25: No), the microcomputer 21 proceeds to S26. At S26, the battery voltage Ubatt is stopped from being applied to the first coil 14. When the microcomputer 21 determines that the coil current value I is less than or equal to the second lower limit IL2 (S28: No), the microcomputer 21 returns to S22. At S22, the battery signal is turned on again such that the battery voltage Ubatt is restarted to be applied to the first coil 14. Thus, the battery signal is controlled to be turned on or turned off by the second upper limit IH2 and the second lower limit IL2 as thresholds, until the microcomputer 21 determines that the second elapsed time period Tpickup becomes equal to the second predetermined time period T2 after the holding control is completed (S23: No, S27: No). As the above description, in the battery holding control, an average value of the coil current is held to the second target value Ihold2.
When the microcomputer 21 determines that the second elapsed time period Tpickup is greater than or equal to the second predetermined time period T2 (S23: No, S27: No), the microcomputer 21 terminates the battery holding control, turns off the battery signal at S24 or S26, and then proceeds to S30. At S30, the microcomputer 21 turns on or turns off the battery signal so that the coil current value I varies within thresholds from the third lower limit IL3 to the third upper limit IH3. As the above description, in the lift holding control, an average value of the coil current is held to the third target value Ihold3.
In addition, the third upper limit IH3 is set to a value by a predetermined amount greater than the third target value Ihold3, and the third lower limit IL3 is set to a value by a predetermined amount less than the third target value Ihold3. The third target value Ihold3 is set to a value less than the second target value Ihold2.
Hereafter, an operation of the fuel injector 10 according to the above-mentioned various controls will be described in reference with
As shown in
When the coil current is held to the first target value Ihold1 by the holding control, the suction force F is increased to the static suction force Fb. That is, the first elapsed time period Tboost is set to the first predetermined time period T1 so that the suction force F can become the static suction force Fb during the current holding period. Since the first target value Ihold1 is set to a value so that the static suction force Fb is greater than or equal to the required force Fa, the suction force F reaches the required force Fa before the suction force F is increased to the static suction force Fb.
The coil current is held to the second target value Ihold2 by the battery holding control after the time point t14 that the battery voltage Ubatt is applied to the first coil 14 instead of the boost voltage Uboost. The second target value Ihold2 is set to a value so that the suction force F increased by the increasing control and the holding control can be held. That is, the suction force F is held to the static suction force Fb during the battery holding period. The second elapsed time period Tpickup is set to the second predetermined time period T2 so that the lift amount can become a maximum value Lmax during the battery holding period.
The suction force F is decreased to a predetermined value during a time period from the time point t20 to the time point t30, and then is held to the predetermined value by the lift holding control. A lift position is held to the maximum value Lmax during a time period from the time point t20 to the time point t40. As shown in
When the lift holding control is completed, the suction force F is started to be decreased, and the valve body 12 is started to be closed such that the lift amount is decreased. The seal surface 12a is attached to the seat surface 11b such that the valve body 12 is closed, at a time point td that the lift amount becomes zero. Since a reverse voltage is applied to the first coil 14 from the time point t40 to the time point t41, the coil current is decreased rapidly, and a closing responsivity of the valve body 12 is improved.
According to the present disclosure, the first target value Ihold1 may be changed according to an operation state of the internal combustion engine.
Hereafter, the meaning of changing the first target value Ihold1 will be described.
According to the increasing control and the holding control, the suction force is increased to the static suction force Fb during a time period from the first time point t10 to the time point t13. As a solid line shown in
Specifically, the first force increasing rate ΔFs is increased in accordance with an increase in the first target value Ihold1. Thus, the opening time point tas is advanced, and the injection delay time becomes shorter. Further, a core increasing rate of the movable core is increased. A first slope Δqs of the injection characteristic in the micro injection area becomes sharper. That is, in the micro injection area, when the energization time period Ti is extended by a predetermined period, the injection amount Qi becomes greater.
The second force increasing rate ΔFr is decreased in accordance with a decrease in the first target value Ihold1. Thus, the opening time point tar is retarded, and the injection delay time becomes longer. Further, the core increasing rate of the movable core is decreased. A second slope Δqs of the injection characteristic in the micro injection area becomes gentler. Furthermore, when the second force increasing rate ΔFr is decreased, a contacting rate which is a rate of the movable core for contacting the fixed core 13, and a collision sound is reduced.
A solid line shown in
A dotted line shown in
The higher a temperature (coil temperature) of the first coil 14 becomes, the greater a resistance (coil resistance) of the first coil 14 becomes. In this case, a current increasing rate ΔI of the coil current becomes smaller as a dotted line shown in
As a result, since the current increasing rate ΔI is changed according to the temperature characteristic of the coil current, the third force increasing rate ΔF, the opening valve start time point ta and the opening valve time period Tact are changed. The injection amount Qi relates to the opening valve time period Tact. That is, because the injection start time point ta and the injection amount Qi receive an affect of the temperature characteristic, a variation in injection state (temperature characteristic) causes with respect to the first time point t10 and the energization time period Ti.
As shown in
When a multi-injection in which fuel is injected for multiple times in a single combustion cycle is executed, it is required that a small amount of fuel is accurately injected. In this case, since an affect of a time lag of the injection start time point to with respect to an amount lag of the injection amount is increased, an effect of the robustness may be remarkably expressed.
For example, when an engine speed is fast, a time period (injection allow period) allowable for injecting is short in the single combustion cycle. In this case, an effect of reducing the injection delay time may be remarkably expressed.
According to
The microcomputer 21 changes the first target value Ihold1 according to the operation state of the internal combustion engine. Specifically, at S10 where the increasing control and the holding control are executed, the microcomputer 21 changes the first upper limit IH1 and the first lower limit ID so as to change the first target value Ihold1.
When the internal combustion engine is running at an idle operation state, the decrease request is caused. Alternatively, when the injection amount generated by opening and closing the valve body 12 for once is at a small injection state in which the injection amount is less than a predetermined amount, the decrease request is caused. For example, when fuel is injected at the micro injection area shown in
When the microcomputer 21 determines that the decrease request has not caused, the microcomputer 21 proceeds to S41. At S41, the microcomputer 21 determines whether an increase request for increasing the first target value Ihold1 causes. The increase request causes according to a sub routine executed by the microcomputer 21. When the injection allow period is less than a predetermined time period in the single combustion cycle, the increase request is caused. For example, when the engine speed or an engine load is greater than or equal to a predetermined value, the decrease request is caused. In this case, the injection allow period is determined to be less than the predetermined time period. Alternatively, when the multi-injection is executed, it is preferable that the microcomputer 21 computes the injection allow period based on an injection number of times in the single combustion cycle, and causes the increase request.
When the microcomputer 21 determines that neither the decrease request nor the increase request is caused (S40: No, S41: No), the microcomputer 21 proceeds to S42. At S42, the microcomputer 21 sets the first target value Ihold1 to a normal value NA. As the solid lines shown in
When the microcomputer 21 determines that the increase request is caused (S41: Yes), the microcomputer 21 proceeds to S44. At S44, the microcomputer 21 sets the first target value Ihold1 to an increase value NB which is greater than the normal value NA. According to the present disclosure, the processing in S44 corresponds to a changing portion. As the dotted lines ΔFs, Δqs and tas shown in
When the microcomputer 21 determines that the decrease request is caused (S40: Yes), the microcomputer 21 proceeds to S43. At S43, the microcomputer 21 sets the first target value Ihold1 to a decrease value NC which is less than the normal value NA. According to the present disclosure, the processing in S43 corresponds to the changing portion. As the dotted lines ΔFr, Δqr and tar shown in
According to the present disclosure, when both the increase request and the decrease request cause, the first target value Ihold1 may be not changed.
According to the present embodiment, the coil current is increased to the first target value Ihold1 by the increasing control and is held to the first target value Ihold1 for a predetermined time period the holding control. The first target value Ihold1 is changeable according to the operation state of the internal combustion engine. Therefore, an increasing rate (force increasing rate) of the suction force can be readily changed. Hereafter, an example for changing the first target value Ihold1 and effects of the example will be described.
When the internal combustion engine is running at the idle operation state, there is less need to shorten the injection delay time. In this case, the first target value Ihold1 becomes smaller, the contact speed can be slowed, the consumption energy can be reduced, and the variation in temperature characteristic can be reduced. When the injection amount is at the small injection state, the affect of the time lag of the injection start time point to with respect to the amount lag of the injection amount is increased. In this case, according to the present embodiment, since the first target value Ihold1 is decreased, the variation in temperature characteristic can be reduced.
When the force increasing rate is raised, temperatures of circuit components of the ECU 20 may become higher. For example, the microcomputer 21, the IC 22, the boost circuit 23, and switching elements SW2, SW3 and SW4 may have heat damage. According to the present embodiment, when the temperature of the circuit components is greater than or equal to a predetermined temperature, the first target value Ihold1 is decreased. Therefore, an increase in temperature of the circuit components can be restricted, and the heat damage can be canceled.
When the injection allow period is short, for example, when the engine speed is fast, the energization time period Ti may not be ensured if the injection delay period is long. According to the present embodiment, when the injection allow period is less than the predetermined time period, the first target value Ihold1 is increased. Therefore, the injection delay period can be shortened, and the energization time period Ti can be ensured.
Hereafter, features of the present embodiment will be described.
(1) The present embodiment has a first feature that the first target value Ihold1 is set to a value so that the static suction force Fb is greater than or equal to the required force Fa.
As shown in
For example, the higher the coil temperature becomes, the greater the coil resistance becomes. In this case, as dotted lines shown in
Since the ratio of the first current increasing period to the first force increasing period can be lowered, a level for the third force increasing rate ΔF to receive the affect of the temperature characteristic can be lowered. As shown in
According to the present embodiment, since a variation in the third force increasing rate ΔF due to the temperature characteristic can be lowered, a variation in the opening valve start time point ta and a variation in the opening valve time period Tact, which are varied in reliance on the temperature characteristic, can be restricted. A deterioration in accuracy of the injection state with respect to the first time point t10 and the energization time period Ti can be restricted, and the robustness of a control to the temperature characteristic can be improved.
(2) In the increasing control and the holding control, a voltage applied to the first coil 14 is controlled so that the valve body 12 is started to be opened in a time period that the coil current is held to the first target value Ihold1. That is, the voltage in the increasing control or a voltage apply time period of the voltage is controlled so that the valve body 12 is not opened in the increasing control. Further, a duty ratio in the holding control or the current holding period is controlled so that the valve body 12 is started to be opened in the holding control.
Thus, the valve body 12 is not opened in the increasing control, and the ratio of the first current increasing period to the first force increasing period can be certainly lowered.
(3) In the increasing control and the holding control, the boost voltage boosted by the boost circuit 23 is applied to the first coil 14. When the holding control is completed, the battery holding control in which the battery voltage is applied to the first coil 14 is executed so as to hold the coil current to the second target value Ihold2. The second target value Ihold2 is set to a value so that the suction force increased by the increasing control and the holding control can be held to the static suction force Fb.
When the current holding period becomes longer than necessary, a time period including the second current increasing period and the current holding period both using the boost voltage becomes longer, and the consumption energy may be increased at each injection. It is necessary that a capacity of the condenser 23b becomes greater.
According to the present embodiment, the battery holding control is executed after the holding control is executed. Since it is possible to hold the coil current to the second target value Ihold2 by the battery voltage after a time point that the coil current reaches the second target value Ihold2 by the boost voltage, the battery voltage is applied to the first coil 14 instead of the boost voltage. Therefore, the consumption energy can be reduced, and the condenser 23b can have a small capacity.
[Other Embodiment]
The present invention is not limited to the embodiments described above, but may be performed, for example, in the following manner. Further, the characteristic configuration of each embodiment can be combined.
(1) According to the embodiment, the first target value Ihold1 is changeable in three levels which are NA, NB and NC. However, the first target value Ihold1 may be freely changeable according to the operation state of the internal combustion engine.
(2) According to the embodiment, the battery holding control is executed after the holding control is executed so that the suction force is held to the static suction force Fb by the battery holding control. However, according to the present disclosure, the boost voltage is continued to be applied to the first coil 14 by the holding control to hold the suction force to the static suction force Fb without the battery holding control, even after the suction force reaches the static suction force Fb by the holding control.
(3) According to the embodiment, the second target value Ihold2 is set to a value less than the first target value Ihold1. However, the second target value Ihold2 may be set to a value equal to the first target value Ihold1.
(4) According to the embodiment, the first difference between the first upper limit IH1 and the first lower limit IL1 is set to a value equal to the second difference between the second upper limit IH2 and the second lower limit IL2. However, the first difference may be set to a value different from the second difference.
(5) As shown in
While the present disclosure has been described with reference to the embodiments thereof, it is to be understood that the disclosure is not limited to the embodiments and constructions. The present disclosure is intended to cover various modification and equivalent arrangements. In addition, while the various combinations and configurations, which are preferred, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the present disclosure.
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