The present application is based on and claims the benefit of priority of Japanese Patent Application No. 2020-138626, filed on Aug. 19, 2020, the disclosure of which is incorporated herein by reference.
The present disclosure generally relates to a technique for controlling fuel injection from an injector.
There is known a technique for permitting the start of a power source when an electronic control device authenticates a terminal device by wirelessly communicating with the terminal device.
It is an object of the present disclosure to provide a technique for supplying electric power for a communication circuit that wirelessly communicates with an electronic control device and makes the electronic control device accessible to a memory installed in an injector and storing control data for controlling fuel injection set for the injector.
A fuel injection device according to one aspect of the present disclosure includes: an injector, an electronic control device, a communication circuit, and a power supply circuit.
A memory is provided in the injector assembled to each cylinder of an engine, for storing fuel injection control data set for each injector.
The electronic control device controls an injection of the injector based on the control data stored in the memory.
The communication circuit is installed for each injector, and enables the electronic control device to access the memory via wireless communication.
The power supply circuit is installed for each injector, has a power source that supplies electric power to the communication circuit, and receives electric power to charge the power source from a drive line that connects the electronic control device and a drive unit of the injector.
According to such a configuration, even if the amount of charged electric power stored in the power source of the power supply circuit decreases, the electric power can be supplied and charged to the power source by supplying electric power from the drive line that supplies electric power to the drive unit of the injector, without replacing the power source. Therefore, the communication circuit can be supplied with electric power from the power source to continue wireless communication with the electronic control device.
Hereinafter, embodiments of the present disclosure are described with reference to the drawings.
(1-1. Configuration)
A fuel injection device 10 shown in
The ECU 12 and the injector 20 are connected by the drive line 14. The ECU 12 supplies electric power to a drive unit of the injector 20 by a drive signal output to the drive line 14. The injector 20 is, for example, an injector for a diesel engine. In the injector 20, a control valve of the drive unit opens and closes a fuel pressure chamber on an opposite side of a nozzle needle injection hole to control a fuel pressure in the fuel pressure chamber, so that the nozzle needle reciprocates to inject fuel by opening and closing the injection hole.
The injector 20 is attached to each cylinder of the engine 2. The ECU 12 controls an injection amount and an injection timing of the injector 20 by a drive signal output to the drive line 14.
In response to the drive signal that instructs the same injection amount and the same injection timing, each injector 20 may inject a different injection amount and/or at a different injection timing due to a manufacturing error or the like. Therefore, each injector 20 is provided with a memory 22 that stores control data for correcting the drive signal and injecting fuel from the injector 20 according to a target injection amount and a target injection timing. Control data specific to each of the injectors 20 is stored in the memory 22.
The ECU 12 communicates with the communication circuit 30 by wireless communication, and reads out the control data stored in the memory 22 via the drive line 14, a connection line 16 described later, and the power supply circuit 40. The ECU 12 corrects the drive signal based on the control data read out from the memory 22, and controls the injection amount and the injection timing of the injector 20. Electric power is supplied to the communication circuit 30 from a capacitor 46 of the power supply circuit 40.
The power supply circuit 40 includes a resistor 42, a diode 44, the capacitor 46, a Zener diode 48, and a regulator 50. The power supply circuit 40 is connected to the drive line 14 by the connection line 16 branched from the drive line 14.
The diode 44 prevents backflow of electric current from the power supply circuit 40 to the drive line 14. The capacitor 46 is supplied with electric power required for charging from the ECU 12 via the drive line 14 and the connection line 16, and supplies electric power to the communication circuit 30. The Zener diode 48 steps down a voltage applied to the regulator 50 from the drive line 14 to prevent an application of a high voltage from the drive line 14 to the regulator 50. The regulator 50 adjusts the voltage applied to the communication circuit 30 to a constant voltage.
When the switch 60 is turned ON, the electric charge stored in the capacitor 46 flows to the ground, and the capacitor 46 is discharged.
(1-2. Processing)
(1)
In S400, the ECU 12 starts charging the capacitor 46 via the drive line 14 and the connection line 16 in order to start wireless communication with the communication circuit 30. In S402, the ECU 12 checks whether or not it can communicate with the communication circuit 30 by pairing. If the determination in S404 is Yes based on the check result by S402, that is, when communication with the communication circuit 30 is possible, the process shifts to S412.
If the determination in S404 is No based on the check result by S402, that is, when communication with the communication circuit 30 is not possible, the ECU 12 again checks in S406 whether or not it can communicate with the communication circuit 30 by pairing. If the determination in S408 is Yes based on the check result by S406, that is, when communication with the communication circuit 30 is possible, the process shifts to S412.
If the determination in S408 is No based on the check result by S406, that is, when communication with the communication circuit 30 is not possible, the ECU 12 detects a communication error in S410 and stops writing data to the memory 22 via the communication circuit 30.
In S412, the ECU 12 transmits (i) the control data for correcting the injection amount and the injection timing of the injector 20 of the corresponding cylinder, and (ii) a product number and the like which are identification information specific to the injector 20 for identifying the injector 20, to the memory 22 to the communication circuit 30 as write data. Hereinafter, the identification information may also be referred to as an ID.
In S414, the write data transmitted from the ECU 12 to the communication circuit 30 is written to the memory 22. When the writing of the data to the memory 22 is complete, the communication circuit 30 in S416 transmits the identification information and the control data written in the memory 22 to the ECU 12 as injector information for identifying an injector 20.
In S418, the ECU 12 determines whether or not the data transmitted to the communication circuit 30 and the data transmitted from the communication circuit 30 match or not. When the determination in S418 is Yes, that is, when the data transmitted to the communication circuit 30 and the data transmitted from the communication circuit 30 match, the ECU 12 determines in S420 that the writing to the memory 22 is complete normally, and ends the process.
When the determination in S418 is No, that is, when the data transmitted to the communication circuit 30 and the data transmitted from the communication circuit 30 do not match, the ECU 12 re-transmits in S422 the control data to the communication circuit 30 for correcting the injection amount and the injection timing of the injector 20 of the corresponding cylinder.
In S424, the communication circuit 30 writes the data transmitted from the ECU 12 to the memory 22. When the writing of the data to the memory 22 is complete, the communication circuit 30 transmits the data written to the memory 22 back to the ECU 12 in S426.
In S428, the ECU 12 determines whether or not the data transmitted to the communication circuit 30 and the data transmitted from the communication circuit 30 match or not. When the determination in S428 is Yes, that is, when the data transmitted to the communication circuit 30 and the data transmitted from the communication circuit 30 match, the ECU 12 determines in S430 that the writing to the memory 22 is complete normally, and ends the process.
When the determination in S428 is No, that is, when the data transmitted to the communication circuit 30 and the data transmitted from the communication circuit 30 do not match, the ECU 12 detects a communication error in S432 and stops data writing to the memory 22 via the communication circuit 30.
(2)
In S440, the ECU 12 discharges the capacitors 46 of the power supply circuits 40 of all cylinders, for example, by turning ON the switch 60 of each cylinder. As a result, communication between the ECU 12 and the communication circuits 30 of all cylinders becomes impossible. When the switch 60 is not installed, for example, the ECU 12 may consume electric power of the capacitor 46 and discharge the capacitor 46 by performing a temporal communication with the communication circuit 30.
In S442, the ECU 12 outputs a pulse signal to the drive line 14 to a first cylinder among N distinct cylinders, and charges the capacitor 46 of the power supply circuit 40 of the first cylinder. As a result, the ECU 12 enables communication with the communication circuit 30 of the first cylinder.
In such manner, the capacitor 46 stores electric power larger than the electric power consumed by the communication circuit 30 for communication, including the electric power consumed by pairing at the start of communication. Thus, a stable operating current 220 is supplied from the capacitor 46 to the communication circuit 30, and the communication circuit 30 can normally communicate with the ECU 12.
In
Therefore, the electric power for the communication circuit 30 to complete pairing with the ECU 12 cannot be supplied from the capacitor 46 to the communication circuit 30, thereby the operating current 222 supplied from the capacitor 46 to the communication circuit 30 becomes unstable. Therefore, the communication circuit 30 cannot normally communicate with the ECU 12.
Note that, if the frequency of the pulse signal is 500 Hz and the pulse width is within a range of 0.1 ms to 0.2 ms, the capacitor 46 can be charged without operating the control valve of the drive unit of the injector 20 described above and without injecting fuel from the injector 20.
When a pulse signal having an appropriate frequency and appropriate pulse width is supplied from the ECU 12 to the drive line 14 and the capacitor 46 is charged, in S444, the ECU 12 starts communication with the communication circuit 30 of the injector 20 of the first cylinder by pairing.
In S446, the communication circuit 30 of the first cylinder transmits the ID of the injector 20 to the ECU 12 as the injector information for identifying the injector 20 of the first cylinder. In S448, the ECU 12 determines whether or not the ID of the injector 20 of the first cylinder stored in the ECU 12 and the ID transmitted from the injector 20 of the first cylinder match. If the determination in S448 is Yes, that is, if the ID of the injector 20 of the first cylinder stored in the ECU 12 matches the ID transmitted from the communication circuit 30 of the first cylinder, the process shifts to S454.
If the determination in S448 is No, that is, if the ID of the injector 20 of the first cylinder stored in the ECU 12 does not match the ID transmitted from the communication circuit 30 of the first cylinder, the communication circuit 30 transmits in S450 the ID and control data of the first cylinder stored in the memory 22 of the injector 20 of the first cylinder to the ECU 12 as the injector information for identifying the injector 20 of the first cylinder.
In S452, the ECU 12 determines whether or not the ID and control data of the injector 20 of the first cylinder stored in the ECU 12 match the ID and control data transmitted from the injector 20 of the first cylinder.
When the determination in S452 is No, that is, when the ID and control data of the injector 20 of the first cylinder stored in the ECU 12 do not match the ID and control data transmitted from the injector 20 of the first cylinder, the process shifts to S480.
When the determination in S452 is Yes, that is, when the ID and control data of the injector 20 of the first cylinder stored in the ECU 12 match the ID and control data transmitted from the injector 20 of the first cylinder, the ECU 12 determines that an authentic injector 20 is assembled in the first cylinder, and shifts the process to S454.
In the processing of S454 to S476, the ECU 12 performs the same processing as in S442 to S452 for the remaining cylinders. When, for all cylinders, (a) the ID of the corresponding injector 20 stored in the ECU 12 and the ID transmitted from the injector 20 of the corresponding cylinder match, or (b) the ID and control data of the injector 20 of the corresponding cylinder stored in the ECU 12 and the ID and control data transmitted from the injector 20 of the corresponding cylinder match, the ECU 12 permits the engine to start in S478. In one embodiment, not shown, the process for the second cylinder begins by discharging the power source (the capacitor) of the first cylinder (or of all cylinders). Similarly, the process for the third cylinder begins by discharging the power source of the second cylinder. This prevents undesired communications from previously used communication circuits.
When, for any of the cylinders, (a) the ID of the injector 20 of the corresponding cylinder stored in the ECU 12 and the ID transmitted from the injector 20 of the corresponding cylinder do not match, or (b) the ID and control data of the injector 20 of the corresponding cylinder stored in the ECU 12 and the ID and the control data transmitted from the injector 20 of the corresponding cylinder do not match, the ECU 12 lights a check lamp of the engine in S480 to notify abnormality, and disables start of the engine. Alternatively, some basic or emergency data may be used for operating the unknown fuel injector, while also sending error messages.
Note that the flowcharted process of
Then, in the second and subsequent communications, as in the flowchart of
(1-3. Effects)
The first embodiment described above achieves the following effects. (1a) Even if the amount of electric power stored in the capacitor 46 of the power supply circuit 40 decreases, electric power can be supplied to the communication circuit 30 from the capacitor 46, which is a power source, by charging the capacitor 46 without replacing the capacitor 46.
(1b) Since the capacitors 46 of the power supply circuits 40 of all cylinders are discharged before the engine is started, erroneous communication with the communication circuit 30 of the injector 20 whose cylinder determination is not performed, which is not the corresponding cylinder for which cylinder determination is performed. As a result, it is possible to prevent an erroneous determination process, in which an injector 20, which is not in a corresponding cylinder for which a cylinder determination is performed, undergoes a cylinder determination. Further, the previously used capacitor (or all capacitors) can be discharged before performing the matching check of the second or subsequent injectors.
(1c) As shown in the flowchart of
(2-1. Difference from the First Embodiment) The fundamental configuration of the second embodiment is similar to that of the first embodiment. Therefore, the difference therebetween is described below. The same reference numerals as in the first embodiment denote the same components, and reference is made to the preceding description.
In the first embodiment described above, the ID of the injector 20 such as the product number is transmitted from the communication circuit 30 of the injector 20 to the ECU 12 in order from the first cylinder before the engine is started, and, based on the transmitted ID and the ID stored in the ECU 12, the ECU 12 determines whether or not the injector 20 of the corresponding cylinder is an injector normally assembled in the corresponding cylinder as an authentic one.
On the other hand, the second embodiment is different from the first embodiment in that a signal for determining a cylinder is transmitted from the ECU 12 to the injector 46. Note that the configuration of the fuel injection device of the second embodiment is substantially the same as that of the fuel injection device 10 of the first embodiment.
(2-2. Processing)
In S490, the ECU 12 starts charging the capacitor 46 of the power supply circuits 40 of all cylinders by a pulse signal having a predetermined frequency and pulse width. In S492, the ECU 12 starts communication with the communication circuits 30 of all cylinders after completing pairing with the communication circuits 30 of all cylinders.
In S494, the ECU 12 supplies (i.e., transmits to the communication circuit 30 of each cylinder) a pulse signal having a pulse pattern specific to the cylinder in order to determine to which of the cylinders an injector 20 is assembled.
In
The communication circuit 30 determines a cylinder to which the subject injector 20 is assembled based on the pulse pattern of the pulse signal supplied from the ECU 12, and sets it as cylinder information. In S496, the communication circuit 30 of each cylinder transmits the cylinder information and the ID such as the product number of the injector 20 stored in the memory 22 to the ECU 12 as the injector information.
In S498, the ECU 12 determines the injector 20 based on the injector information transmitted from the communication circuit 30 of each cylinder. In S500, the ECU 12 determines whether or not an authentic injector 20 is assembled to a corresponding cylinder represented by the cylinder information based on the cylinder information and the ID transmitted from the communication circuit 30 of each cylinder.
If the determination in S500 is Yes, that is, when an authentic injector 20 is assembled in the corresponding cylinder, the ECU 12 permits the engine to start in S502. When the determination in S500 is No, that is, when the authentic injector 20 is not assembled in the corresponding cylinder, the ECU 12 lights the check lamp of the engine in S504 to notify the abnormality, and disables the start of the engine.
[2-3. Effect] According to the second embodiment described above, the same effect as the effect (1a) of the first embodiment described above is achievable.
(3-1. Difference from First Embodiment)
Since the basic configuration of the third embodiment is the same as that of the first embodiment, the differences is described below. The same reference numerals as in the first embodiment denote the same components, and reference is made to the preceding description.
In the first embodiment described above, the capacitor 46 is charged by directly supplying electric power to the capacitor 46 from the connection line 16 branched from the drive line 14 that supplies electric power from the ECU 12 to the injector 20. On the other hand, the third embodiment is different from the first embodiment in that the capacitor 46 is charged by using an induced electromotive force (induction voltage) generated in a coil by the electric power supplied to the drive line 14.
(3-2. Configuration)
As shown in
The injector 80 includes a needle 82 for opening and closing a fuel injection hole, a drive coil 90 for opening and closing the fuel control chamber to drive the needle 82, and a second coil 92 having the drive coil 90 as a first coil. In the present embodiment, the number of turns of the second coil 92 is larger than the number of turns of the drive coil 90.
As shown in
When the signal 232 having a higher frequency than the normal drive signal 230 is output from the drive line 14 to the drive coil 90 of the injector 80, it becomes difficult for an electric current to flow through the drive coil 90 due to the inductance of the drive coil 90. As a result, an electric current 240 flowing through the drive coil 90 becomes lower than a current value required for reciprocating a nozzle needle 82, thereby the injector 80 does not inject fuel.
On the other hand, the high frequency signal 232 supplied to the drive coil 90 generates a high frequency induced electromotive force 250 in the second coil 92, and electric power is supplied to the power supply circuit 40. The high frequency induced electromotive force 250 easily flows through the capacitor 46. Therefore, the induced electromotive force 250 generated in the second coil 92 applies a voltage required for charging the capacitor 46, and the capacitor 46 is charged.
By supplying the high frequency signal 232 to the drive coil 90 at positions between two drive signals 230 after the engine is started, the capacitor 46 is chargeable without reciprocally driving the nozzle needle 82 of the injector 80 even during engine operation.
(3-3. Effects)
According to the third embodiment described above, the following effects are achievable in addition to the effects of the first embodiment described above.
(3a) By adjusting the number of turns of the drive coil 90 and the second coil 92, the voltage of the induced electromotive force generated in the second coil 92 can be made higher than the electric power supplied from the drive line 14 to the drive coil 90. As a result, the capacitor 46 is chargeable in a short time.
(3b) When charging the capacitor 46, the high frequency signal 232 having a higher frequency than usual is supplied to the drive line 14, thereby the capacitor 46 is chargeable without operating the injector 20 before starting the engine and during engine operation.
Although embodiments of the present disclosure have been described above, the present disclosure is not limited to the above-described embodiments, and it is possible to implement various modifications.
(4a) In the above embodiments, the capacitor 46 is used as a power source for supplying electric power to the communication circuit 30, but the present disclosure is not limited to such a configuration. For example, a rechargeable storage battery may be used as a power source.
(4b) A plurality of functions possessed by one component in the above embodiments may be realized by a plurality of components, or one function possessed by one component may be realized by a plurality of components. In addition, multiple functions of multiple components may be realized by one component, or a single function realized by multiple components may be realized by one component. Moreover, part of the configuration of the above-described embodiments may be omitted. Further, at least part of the configuration of one or more of the above-described embodiments may be added to or replaced with the configuration of another embodiment described above.
(4c) In addition to the fuel injection device described above, the present disclosure can be realized in various forms such as a fuel injection system having the fuel injection device as a component.
Number | Date | Country | Kind |
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2020-138626 | Aug 2020 | JP | national |