The present invention relates to a fuel injection system for an internal combustion engine, e.g., a diesel engine, having at least two cylinders, the fuel injection system having at least two actuator elements, and at least one actuator element being assigned to each cylinder for the injection of fuel into the cylinder. Furthermore, the present invention relates to a method for operating such a fuel injection system.
German Published Patent Application No. 100 33 343 describes a fuel-injection system for an internal combustion engine, in particular for a diesel engine, which has an injection control system for monitoring and/or solving a conflict in the triggering of the actuator elements, in particular a conflict management of mutually superposed injection processes of piezoactuators.
In piezo common rail actuators only one trigger edge may be implemented simultaneously. However, for reasons of combustion technology it is necessary to apply the triggering of complementary rails such that injections are superposed. Using the circuit device described in German Published Patent Application No. 100 33 343 for the interconnection of piezoelectrical elements, this is possible if the charge/discharge edges of the piezoelectrical elements do not overlap. In the case of overlapping edges, the fuel-injection system described in German Published Patent Application No. 100 33 343 provides that the edge be shifted or shortened in the triggering having low priority (hereinafter referred to as low-priority triggering).
According to an example embodiment of the present invention, collisions of trigger edges of different injections may be prevented, while taking the causal correlations into account.
The injection control system may trigger the actuator elements as a function of predefinable time intervals, the time intervals depending on the temporal trigger characteristic of the actuator elements.
An example embodiment of the present invention may provide the specification of time ranges, or time intervals, around the beginning of the trigger edge having higher priority. These time intervals or time ranges may directly determine a maximum displacement/shortening degree of intervals having lower priority with respect to intervals having higher priority. The actuator elements themselves may be piezoelectric elements or also solenoid valves.
According to an example embodiment of the present invention, in a fuel-injection system for an internal combustion engine, e.g., a diesel engine, having at least two cylinders, the fuel-injection system includes at least two piezoelectric elements and each cylinder being assigned at least one piezoelectric element for the injection of fuel into the cylinder by charging or discharging the piezoelectric element. The piezoelectrical elements are assigned a single supply unit for the charging or discharging of the piezoelectrical element. Moreover, the fuel-injection system has an injection control for monitoring a possible overlap of a time interval in which a piezoelectric element is to be charged or discharged, with a time interval in which the other piezoelectric element is to be charged or discharged. Furthermore, at least two injections are assigned different priorities such that one injection is assigned a higher priority (high-priority injection) than at least one other injection (low-priority injection). The injection control may shorten the at least one injection having the lower priority by a predefinable time interval, which is a function of the time characteristic of the charge and discharge of the piezoelectric element or the current through a solenoid valve, the time interval being shortened such that a piezoelectric element will not be charged when the other piezoelectric element is to be charged or discharged, or that no current will flow through the solenoid valve for as long as current is flowing through the other solenoid valve.
Apart from shortening the interval, the injection control may also shift the injection having the lower priority by a time interval that may be predefined and is a function of the time characteristic of the charging and discharging of the piezoelectric element or the current through the solenoid valve, to such a degree that the time interval in which a piezoelectric element is to be charged or discharged does not overlap with the time interval in which the other piezoelectric element is to be charged or discharged.
An example embodiment of a method for operating a fuel-injection system is described herein.
Further aspects and details are derived from the following description of exemplary embodiments with reference to the appended drawings.
a illustrates the charging of a piezoelectric element.
b illustrates the charging of a piezoelectric element.
c illustrates the discharging of a piezoelectric element.
d illustrates the discharging of a piezoelectric element.
Area B includes injection control system F having a control device D and a trigger IC E used to control the elements within area A, which is shown in detail. Various voltage and current measured values from all of the rest of the triggering circuit of the piezoelectric element are sent to trigger IC E. According to an example embodiment of the present invention, control computer D and trigger IC E are arranged to regulate the triggering voltages and triggering times for the piezoelectric element. Furthermore, control computer D and/or trigger IC E are also arranged to monitor various voltages and currents in the entire triggering circuit of the piezoelectric element. In the description below, the individual elements within area A, which is shown in detail, are described first. A general description of the processes of charging and discharging of piezoelectric elements 10, 20, 30, 40, 50 and 60 will follow. Finally, it will be described in detail how both processes are controlled and monitored by control computer D and trigger IC E.
Piezoelectric elements 10, 20, 30, 40, 50 and 60 are split up into a first group G1 and a second group G2, each of which include three piezoelectric elements (i.e., piezoelectric elements 10, 20, 30 in first group G1 and piezoelectric elements 40, 50 and 60 in group G2). Groups G1 and G2 are parts of circuit elements switched in parallel. Using group select switches 310, 320, it is possible to specify which of the groups G1 (piezoelectric elements 10, 20, 30) and G2 (piezoelectric elements 40, 50, 60) is discharged via a joint charge/discharge device. However, as described in greater detail below, group select switches 310, 320 may be of no significance to charge processes. Piezoelectric elements 10, 20 and 30 of first group G1 are arranged on one actuator bank, and piezoelectric elements 40, 50 and 60 of group G2 are arranged on another actuator bank. Herein, an actuator bank is considered a block on which two or more actuator elements, e.g., piezoelectric elements, are immovably fixed, e.g., encapsulated.
Group select switches 310, 320 are arranged between a coil 240 and groups G1 and G2 respectively (the coil-side connectors thereof) and are arranged as transistors. Drivers 311, 321 are provided, which convert control signals received from trigger IC E into voltages, and which may be selected as required in order to close and open the switches.
Diodes 315 and 325 (designated group select diodes) are arranged in parallel with group select switches 310, 320. If group select switches 310, 320 are arranged as MOSFETs or IGBTs, these group select diodes 315 and 325 may, for example, be arranged as the parasitic diodes themselves. During charge processes, group select switches 310, 320 are bridged by diodes 315, 325. Thus the functionality of group select switches 310, 320 is limited to selecting group G1 (piezoelectric elements 10, 20, 30) or G2 (piezoelectric elements 40, 50 and 60) for a discharge procedure only.
Within groups G1 and G2, piezoelectric elements 10, 20 and 30 and, respectively, 40, 50 and 60 are arranged as components of piezobranches 110, 120 and 130 (group G1) and 140, 150 and 160 (group G2), which are connected in parallel. Each piezobranch includes a series circuit, which includes a first parallel circuit having a piezoelectric element 10, 20, 30, 40, 50, 60 and a resistor 13, 23, 33, 43, 53, 63 (designated a branch resistor) and a second parallel circuit having a select switch (designated a branch select switch) arranged as transistor 11, 21, 31, 41, 51, 61 and a diode 12, 22, 32, 42, 52, 62 (designated a branch diode).
Branch resistors 13, 23, 33, 43, 53 and 63 cause the respective piezoelectric element 10, 20, 30, 40, 50, 60 to discharge continuously during and after a charge process, as they connect both terminals of the capacitive piezoelectric elements 10, 20, 30, 40, 50 and 60 in question. However, branch resistors 13, 23, 33, 43, 53, 63 may be of sufficient size to ensure that this process is carried out slowly as compared with the controlled charge and discharge processes, as described below. Therefore the charge of any piezoelectric element 10, 20, 30, 40, 50 and 60 within a relevant time period following a charge process may be considered constant.
The branch select switches/branch diode pairs in individual piezobranches 110, 120, 130, 140, 150 and 160, i.e., select switch 11 and diode 12 in piezobranch 110, select switch 21 and diode 22 in piezobranch 120, etc., may be implemented as electronic switches (i.e., transistors) having parasitic diodes, e.g., MOSFETs or IGBTs (as indicated above for group select switches/diode pairs 310 and 315 and, respectively, 320 and 325).
Using branch select switches 11, 21, 31, 41, 51 and 61, it is possible to specify which of piezoelectric elements 10, 20, 30, 40, 50 and 60 are charged via a joint charge/discharge device: All piezoelectric elements 10, 20, 30, 40, 50 and 60 whose branch select switches 11, 21, 31, 41, 51 and 61 are closed during the charge procedure described below are charged. Normally, it may not always the case that just one of the branch select switches is closed.
Branch diodes 12, 22, 32, 42, 52 and 62 are used to bridge branch select switches 11, 21, 31, 41, 51 and 61 during discharge processes. Thus, in the example shown, each individual piezoelectric element may be selected for charge processes, whereas in discharge processes either first group G1 (piezoelectric elements 10, 20, 30) or second group G2 (piezoelectric elements 40, 50, 60) or both may be selected.
As for piezoelectric elements 10, 20, 30, 40, 50 and 60 themselves, branch select piezoterminals 15, 25, 35, 45, 55, 65 may be connected to ground, either via branch select switches 11, 21, 31, 41, 51, 61 or via corresponding diodes 12, 22, 32, 42, 52 and 62 and additionally, in both cases, via resistor 300.
The currents flowing between branch select piezoterminals 15, 25, 35, 45, 55, 65 and ground during charging and discharging of piezoelectric elements 10, 20, 30, 40, 50, 60 are measured using resistor 300. Knowledge of these currents allows a controlled charging and discharging of piezoelectric elements 10, 20, 30, 40, 50 and 60. For example, by closing and opening of charging switch 220 or discharging switch 230 as a function of the amount of the current, it may be possible to adjust the charge current or the discharge current to predefined average values and/or to prevent that they exceed or fall below predefined maximum values and/or minimum values.
In the viewed example, a voltage source 621, which provides a voltage of 5 V DC, for example, may additionally be required for the measurement itself, as well as a voltage divider in the form of two resistors 622 and 623. In this manner, trigger IC E (which performs the measurements) is to be protected from negative voltages, which may otherwise occur at measuring point 620 and are not controllable by trigger IC E. Negative voltages of this kind are modified via addition using a positive voltage arrangement supplied by aforementioned voltage source 621 and voltage divider resistors 622 and 623.
The other connection of the particular piezoelectric element 10, 20, 30, 40, 50 and 60, i.e., the respective group-selection piezoterminal 14, 24, 34, 44, 54 and 64, may be connected to the positive pole of a voltage source via group-select switch 310 or 320 or via the group-select diode 315 or 325, as well as via a coil 240 and a parallel connection made up of a charging switch 220 and a charge diode 221. As an alternative or in addition, it may be connected to ground via group-select switch 310 or 320 or via diode 315 or 325 as well as via coil 240 and a parallel connection, made up of a discharging switch 230 and a discharge diode 231. Charging switch 220 and discharging switch 230 are implemented as transistors, for example, which are triggered via drivers 222 and 232, respectively.
The voltage source includes a capacitor 210. Capacitor 210 is charged by a battery 200 (for example, a motor vehicle battery) and by a downstream DC converter 201. DC converter 201 converts the battery voltage (for example, 12 V) into substantially any other DC voltages, for example, 250 V, and charges capacitor 210 to this voltage. DC converter 201 is controlled via transistor switch 202 and resistor 203, which measures the currents tapped at measuring point 630.
For the purposes of cross-checking, a further voltage measurement may be taken at measuring point 650 by trigger IC E and resistors 651, 652 and 653 and, for example, a 5-V DC voltage source 654. Furthermore, a voltage measurement may also be taken at measuring point 640 by trigger IC E and voltage-splitting resistors 641 and 642.
Resistor 330 (designated a total discharge resistor), switch 331 (designated a stop switch) and a diode 332 (designated a total discharge diode) are used to discharge piezoelectric elements 10, 20, 30, 40, 50 and 60 (if, outside the normal operator, as described below, they are not discharged via the abnormal discharge process). Stop switch 331 may be closed following abnormal discharge sequences (cyclical discharging via discharging switch 230) and thus connects piezoelectric elements 10, 20, 30, 40, 50 and 60 to ground via resistors 330 and 300. Thus, any residual voltages possibly left in piezoelectric elements 10, 20, 30, 40, 50 and 60 may be eliminated. Total discharge diode 332 may prevent negative voltages from arising at piezoelectric elements 10, 20, 30, 40, 50 and 60, which may be damaged by negative voltages under certain circumstances.
Charging and discharging of all piezoelectric elements 10, 20, 30, 40, 50 and 60 or of a specific piezoelectric element 10, 20, 30, 40, 50 and 60 is carried out via a single charge/discharge device, which is used jointly for all groups and their piezoelectric elements. In the example shown, the joint charge/discharge device includes battery 200, DC voltage converter 201, capacitor 210, charging switch 220 and discharging switch 230, charge diode 221 and discharge diode 231, as well as coil 240.
Charging and discharging may be carried out in the same manner for each piezoelectric element and is described in the following with reference to only first piezoelectric element 10.
The states arising during the charge and discharge procedures are discussed with reference to
The control of the selection of one or a plurality of piezoelectric elements 10, 20, 30, 40, 50 and 60 to be charged or discharged, the charge sequence described below, and the discharge sequence are carried out via trigger IC E and control device D by opening and, respectively, closing of one or a plurality of the aforementioned switches 11, 21, 31, 41, 51, 61; 310, 320; 220, 230, 331. The reciprocal effects between the elements within area A, which is shown in detail, on the one hand, and trigger IC E and control computer D, on the other hand, will be discussed in greater detail in the following.
With regard to the charge sequence, first a piezoelectric element 10, 20, 30, 40, 50, 60 to be charged may be selected. In order to charge just first piezoelectric element 10, branch select switch 11 of first branch 110 is closed, and all other branch select switches 21, 31, 41, 51, 61 remain open. In order to charge any one of the other piezoelectric elements 20, 30, 40, 50, 60 only, or to charge a plurality simultaneously, selection may be carried out by closing the corresponding branch select switches 21, 31, 41, 51, and/or 61.
The charge sequence itself may then be carried out:
In the example shown, as a general rule, a positive potential difference between capacitor 210 and group select piezoterminal 14 of first piezoelectric element 10 may be necessary. However, as long as charging switch 220 and discharging switch 230 are open, no charging or discharging of piezoelectric element 10 takes place. In this state, the circuit illustrated in
To charge first piezoelectric element 10, switch 220 is closed. It may be possible to charge piezoelectric element 10 solely in this manner. However, this may result in substantial currents, which may damage the elements in question. Therefore the currents that arise are measured at measuring point 620 and switch 220 is reopened as soon as the currents detected exceed a specific limit value. In order to achieve a charge as desired on first piezoelectric element 10, charge switch 220 is therefore closed and opened repeatedly, while discharging switch 230 remains open.
Upon closer examination, if charging switch 220 is closed, the situation shown in
If charging switch 220 opens briefly, e.g., for a few as following closing, the situation shown in
At this instant, or earlier or later, depending on the desired time profile of the charge procedure, charging switch 220 is once again closed and reopened so that the sequences described above are carried out once again. Because charging switch 220 is closed and reopened once again, the energy stored in piezoelectric element 10 increases (the energy already stored in piezoelectric element 10 and the energy newly transferred to it are added to one another), and the voltage arising at piezoelectric element 10 increases and its exterior dimensions increase accordingly.
If the aforementioned closing and opening of charging switch 220 is repeated a multitude of times, the voltage arising at piezoelectric element 10 is increased and piezoelectric element 10 expands in a step-by-step manner.
If charging switch 220 has been closed and opened a specific number of times and/or piezoelectric element 10 has reached the desired charge status, charging of the piezoelectric element is ended by leaving charging switch 220 open.
With regard to the discharge sequence, piezoelectric elements 10, 20, 30, 40, 50 and 60 are discharged in groups (G1 and/or G2) in the example shown, as described below:
First, group select switch 310 and/or 320 of group G1 and/or G2 whose piezoelectric elements are to be discharged, are closed (branch select switches 11, 21, 31, 41, 51, 61 have no influence on the selection of piezoelectric elements 10, 20, 30, 40, 50, 60 in the discharge procedure, as they are bridged in this case by diodes 12, 22, 32, 42, 52 and 62). Therefore, in order to discharge piezoelectric element 10 as part of first group G1, group select switch 310 is closed.
If discharging switch 230 is closed, the situation shown in
If charging switch 230 opens briefly, e.g., for a few, as following closing, the situation shown in
At this instant, or earlier or later, depending on the desired time profile of the discharge procedure, discharging switch 230 is closed and opened once again so that the aforedescribed sequences are carried out once again. Due to the renewed closing and renewed opening of discharging switch 230, the energy stored in piezoelectric element 10 decreases further and the voltage arising across the piezoelectric element and the exterior dimensions thereof also decrease accordingly.
If the aforementioned closing and opening of discharging switch 230 is repeated a multitude of times, the voltage across piezoelectric element 10 and the expansion of piezoelectric element 10 decrease in a step-by-step manner.
If discharging switch 230 has been closed and opened a specific number of times, and/or the piezoelectric element has reached the desired charge status, discharging of the piezoelectric element is ended by leaving discharging switch 230 open.
The reciprocal action between trigger IC E and control computer D on the one hand and the elements within area A shown in detail on the other hand, is implemented with the aid of control signals which are supplied by trigger IC E to elements within area A shown in detail via branch-selection control lines 410, 420, 430, 440, 450, 460, group-select control lines 510, 520, stop-switch control line 530, charging-switch control line 540 and discharging-switch control line 550 as well as control line 560. On the other side, sensor signals, which are supplied to trigger IC E via sensor lines, 700, 710, 720, 730, 740, 750, are detected at measuring points 600, 610, 620, 630, 640, 650 within area A, which is shown in detail.
For the selection of piezoelectric elements 10, 20, 30, 40, 50, 60 for carrying out charge or discharge sequences for one or a plurality of piezoelectric elements 10, 20, 30, 40, 50, 60 via opening and closing of the corresponding switches as described above, voltages are applied or, respectively, not applied to the transistor bases via the control lines. For example, the sensor signals are used to determine the arising voltage across piezoelectric elements 10, 20, 30 and, respectively, 40, 50, 60 via measuring points 600 and 610 and to determine the charge and discharge currents via measuring point 620.
In the context of
2×active time ta+2×dynamic interval to.
Only if it is ensured that the duration (length of interval) as a function of the rail pressure, for example, is large enough for a high-priority edge to fit into this interval even including a dynamic interval, will it be possible to reduce the time interval—the time range in which no onset or end edge may lie—to ta.
3×active time ta+3×dynamic interval to.
2×active time ta+dynamic interval to or
2×active time ta+2×dynamic interval to.
In general, it applies that the intervals of the beginnings of two edges are spaced apart by active time ta and dynamic interval to after having been subjected to edge management.
In the collision of a low-priority beginning edge, a “retard” shift takes place as a rule, since the instants of the beginning edges are specified so as to include sufficient clearance in front of the onset edges in static interrupt, and the collision occurs either with a high-priority beginning edge or a high-priority end edge. In the beginning-beginning case, it is possible to react in static interrupt. In the end-beginning case, the high-priority beginning edge occurs before the low-priority beginning edge for reasons of causality. On this basis, the high-priority duration is determined in the dynamic interrupt of the high-priority triggering, and a shift of the low-priority is possible since its dynamic interrupt and thus the beginning of its processing would have occurred only following the dynamic interrupt of the high priority (cf.
Previously, only primary collisions have been described in connection with
Number | Date | Country | Kind |
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102 15 630.1 | Apr 2002 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DE03/01133 | 4/7/2003 | WO |