Information
-
Patent Grant
-
6619263
-
Patent Number
6,619,263
-
Date Filed
Monday, August 20, 200123 years ago
-
Date Issued
Tuesday, September 16, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Yuen; Henry C.
- Huynh; Hai
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 447
- 123 448
- 123 449
- 123 456
- 123 457
- 123 495
- 123 506
-
International Classifications
-
Abstract
In a fuel injection system for an internal combustion engine, in which the fuel pumped by means of a high-pressure pump can be injected into the combustion chamber of the engine at at least two different, high fuel pressure via injectors, between the high-pressure pump and the injectors, at least one central pressure booster unit for all the injectors is provided. The pressure booster unit is triggerable in a targeted way as need, and as a result the fuel which is at the higher pressure can be better regulated in quantity, and the losses from friction can be reduced accordingly as well.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
This application a 35 USC 371 application of PCT/DE 00/02551 filed on Aug. 2, 2000.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention is based on a fuel injection system for an internal combustion engine and particularly to such a system in which fuel can be injected into a combustion chamber at two different pressures.
2. Description of the Prior Art
An injection system of the type with which this invention is concerned has been disclosed for instance by European Patent Disclosure EP 0 711 914 A1.
For better comprehension of the ensuing description, several terms used herein will first be defined in detail: In a pressure-controlled fuel injection system, by means of the fuel pressure prevailing in the nozzle chamber of an injector, a valve body (such as a nozzle needle) is opened counter to the action of a closing force, and the injection opening is thus uncovered for an injection of the fuel. The pressure at which fuel emerges from the nozzle chamber into the cylinder is called the injection pressure, while the term system pressure is understood to mean the pressure at which fuel is kept available or stored in the injection system. The term stroke-controlled fuel injection system is understood within the scope of the invention to mean that the opening and closing of the injection opening of an injector is done with the aid of a displaceable valve member on the basis of the hydraulic cooperation of the fuel pressures in a nozzle chamber and in a control chamber. Furthermore, an assembly is called central when it is provided jointly for all the cylinders, and local when it is provided for only a single cylinder.
In the pressure-controlled fuel injection system known from EP 0 711 914 A1, with the aid of a high-pressure pump, fuel is compressed to a first high fuel pressure of about 1200 bar and stored in a first pressure reservoir. The fuel at high pressure is also pumped into a second pressure reservoir, in which by regulation of its fuel delivery by means of a 2/2-way valve, a second high fuel pressure of about 400 bar is maintained. Via a valve control unit, either the lower or the higher fuel pressure is carried into the nozzle chamber of an injector. There, by the pressure, a spring-loaded valve body is lifted from its valve seat, so that fuel can emerge from the nozzle opening.
A disadvantage of this known fuel injection system is that first all the fuel has to be compressed to the higher pressure level, and then some of the fuel has to be relieved to the lower pressure level again. Furthermore, since the high-pressure pump is driven by the engine camshaft, it is constantly in operation, even if the desired pressure in the applicable pressure reservoir has already been built up. This constant generation of high pressure and later relief to the low pressure level worsen the efficiency.
SUMMARY OF THE INVENTION
According to the invention, it is proposed that a higher pressure level be generated by means of a central pressure booster unit. The pressure booster unit, since it is independent of the camshaft, can be triggered in a targeted way on demand, and as a result the high pressure can be better regulated in terms of quantity. Since the pressure booster unit is not constantly in operation, the losses from friction are reduced accordingly as well.
If the high-pressure side and the low-pressure side of the central pressure booster unit are hydraulically decoupled from one another, then different fuels can be used for the two sides, such as oil for the low-pressure side and gasoline or Diesel fuel for the high-pressure side.
BRIEF DESCRIPTION OF THE DRAWINGS
Further advantages and advantageous features of the subject of the invention can be learned from the description contained below, taken with the drawings, in which:
FIGS. 1
a
and
1
b
schematically illustrate a pressure-controlled fuel injection system for an injection at two, differently high fuel pressures, with a central pressure booster unit between two central pressure reservoirs and with one local valve assembly for each injector;
FIGS. 2
a
and
2
b
illustrate the fuel injection system of
FIG. 1
with a modified local valve assembly;
FIGS. 3
a
and
3
b
illustrate the fuel injection system of
FIG. 1
with a central distributor device for the higher fuel pressure and with a modified local valve assembly;
FIG. 4
illustrate the fuel injection system of
FIG. 3
, in which the lower fuel pressure is also metered by means of the central distributor device;
FIGS. 5
a
and
5
b
schematically illustrate a stroke-controlled fuel injection system for an injection at two, differently high fuel pressures, with a central pressure booster unit between two central pressure reservoirs and with a local valve assembly;
FIG. 6
illustrates the fuel injection system of
FIG. 5
, but with a central distributor device for the higher fuel pressure;
FIG. 7
schematically illustrates a pressure-controlled fuel injection system, in which the higher fuel pressure can be lowered to a lower fuel pressure by means of a local diversion unit;
FIG. 8
schematically illustrates a fuel injection system corresponding to that of
FIG. 7
, but stroke-controlled;
FIGS. 9
a
and
9
b
schematically illustrate a pressure-controlled fuel injection system, in which a higher fuel pressure can be generated by means of a local pressure booster unit;
FIGS. 10
a
and
10
b
schematically illustrate a fuel injection system corresponding to
FIG. 9
, but stroke-controlled;
FIG. 11
illustrates a stroke-controlled fuel injection system corresponding to
FIG. 8
, with a modified local diversion unit;
FIGS. 12
a
and
12
b
schematically illustrate a pressure-controlled fuel injection system, corresponding to
FIG. 7
, but without the second pressure reservoir, and in which the applicable fuel pressure is metered by means of a central distributor device;
FIGS. 13
a
,
13
b
,
13
c
,
13
d
, and
13
e
illustrate various pressure-controlled fuel injection systems corresponding to
FIG. 12
, but each with a respective modified central pressure booster unit;
FIG. 14
illustrates a pressure-controlled fuel injection system, corresponding to
FIG. 13
c
, with a piezoelectric valve unit in the central pressure booster unit;
FIGS. 15
a
and
15
b
illustrate a pressure-controlled injection system corresponding to
FIG. 12
, but without pressure reservoirs and with a modified central pressure booster unit;
FIGS. 16
a
and
16
b
illustrate a fuel injection system corresponding to
FIG. 15
, but with a modified central pressure booster unit and without any local diversion unit; and
FIG. 17
schematically illustrates a further pressure-controlled fuel injection system with a central pressure booster unit between a central pressure reservoir and a central distributor device.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In the first exemplary embodiment of a pressure-controlled fuel injection system
1
, shown in
FIGS. 1
a
and
1
b
, a quantity-regulated fuel pump
2
pumps fuel
3
out of a tank
4
via a feed line
5
into a first central pressure reservoir
6
(common rail), from which a plurality of pressure lines
7
, corresponding in number to the number of individual cylinders, lead away to the individual pressure-controlled injectors
9
(injection devices) that protrude into the combustion chamber
8
of the internal combustion engine to be supplied. With the aid of the fuel pump
2
, a first (lower) fuel pressure (for instance about 300 bar) is thus generated and stored in the first pressure reservoir
6
(common rail). This fuel pressure can be used for pre-injection and as needed for post-injection (hydrocarbon enrichment for exhaust gas post-treatment) and to characterize a course of injection with a plateau (boot injection). The first pressure reservoir
6
is followed by a central pressure booster unit
10
, by means of which fuel from the first pressure reservoir
6
is compressed to a second, higher fuel pressure for a main injection. The higher fuel pressure is stored in a second pressure reservoir
11
(common rail), from which again a plurality of pressure lines
12
, corresponding in number to the number of cylinders, lead away to the individual injectors
9
. In this pressure reservoir
11
, a fuel pressure of about 300 bar to 1800 bar can be stored.
The pressure booster unit
10
includes a valve unit
13
for triggering pressure boosting, a pressure booster
14
with a pressure means
14
′ in the form of a displaceable piston element, and two check valves
15
and
16
. The pressure means
14
′ can be connected by one end, with the aid of the valve unit
13
, to the first pressure reservoir
6
, so that on one end it is acted upon by pressure by means of the fuel located in a primary chamber
17
. A differential chamber
18
is pressure-relieved by means of a leakage line
19
, so that the pressure means
14
′ can be displaced in the compression direction to reduce the volume of a pressure chamber
20
. As a result, the fuel located in the pressure chamber
20
is compressed to a second, higher fuel pressure in accordance with the ratio of the areas of the primary chamber
17
and pressure chamber
20
and delivered to the second pressure reservoir
11
. The check valve
15
prevents the return flow of compressed fuel out of the second pressure reservoir
11
. If the primary chamber
17
, with the aid of the valve unit
13
, is connected to a leakage line
21
, then the restoration of the pressure means
14
′ and the refilling of the pressure chamber
20
, which is connected to the pressure line
7
via the check valve
16
, take place. On the basis of the pressure ratios in the primary chamber
17
and pressure chamber
20
, the check valve
16
opens, so that the pressure chamber
20
is at the first fuel pressure (rail pressure of the first pressure reservoir
6
), and the pressure means
14
′ is returned hydraulically to its outset position. To improve the restoration performance, one or more springs can be disposed in the chambers
17
,
18
and
20
. In the exemplary embodiment shown, the valve unit
13
is shown, purely as an example, as a 3/2-way valve.
Fuel metering at either the lower or the higher fuel pressure is done separately for each cylinder or injector
9
, specifically via a respective local valve assembly
22
, which in the exemplary embodiment shown is embodied by a 3/2-way valve
23
for the lower fuel pressure and a 2/2-way valve
24
for the higher fuel pressure. The respective prevailing pressure is then carried via a pressure line
25
into a nozzle chamber
26
of the injector
9
. The injection is done under pressure control with the aid of a pistonlike valve member
27
(nozzle needle), which is displaceable axially in a guide bore and whose conical valve sealing face
28
cooperates with a valve seat face on the injector housing
29
and thus closes the injection openings
30
provided there. Inside the nozzle chamber
26
, a pressure face of the valve member
27
, pointing in the opening direction of the valve member
27
, is exposed to the pressure prevailing there, and the nozzle chamber
26
continues across an annular gap between the valve member
27
and the guide bore, up to the valve sealing face
28
of the injector
9
. By the pressure prevailing in the nozzle chamber
26
, the valve member
27
that seals off the injection openings
30
is opened, counter to the action of a closing force (closing spring
31
), and the spring chamber
32
is pressure-relieved by means of a leakage line
33
. The injection at the lower fuel pressure takes place, with the 2/2-way valve
24
currentless, by means of supplying current to the 3/2-way valve
23
. The injection at the higher fuel pressure, with current being supplied to the 3/2-way valve
23
, takes place by the provision of current to the 2/2-way valve
24
, and a check valve
36
prevents an unintended return to the pressure line
7
. At the end of injection, with the 2/2-way valve
24
currentless, the 3/2-way valve
23
is switched to leakage line
34
. As a result, the pressure line
25
and the nozzle chamber
26
are pressure-relieved, so that the spring-loaded valve member
27
closes the injection openings
30
again.
The local valve assembly
22
can be disposed either inside the injector housing
29
(
FIG. 1
a
), or outside the injector housing, as shown in
FIG. 1
b
, for instance in the region of the pressure reservoirs
6
,
11
. In this way a smaller structural size of the injector housing can be achieved, and by utilizing wave reflections in what is now a longer pressure line
25
, an elevated injection pressure is also attainable.
In the description of the other drawings, only the differences from the fuel injection system of
FIG. 1
will be addressed below. Identical or functionally identical components are identified by the same reference numerals and will not be described in detail again.
FIGS. 2
a
and
2
b
show another local valve assembly
22
a
, which can be disposed either inside the injector housing (
FIG. 2
a
) or outside the injector housing (
FIG. 2
b
). This local valve assembly
22
a
includes a 2/2-way valve
35
as a switching element for the higher fuel pressure, a check valve
36
in the pressure line
7
, and for switching whatever pressure prevails, a 3/2-way valve
37
in the pressure line
25
. An injection at the lower fuel pressure takes place, with the 2/2-way valve
35
currentless, by the supplying of current to the 3/2-way valve
37
. By supplying current to the 2/2-way valve
35
as well, a switchover can be made to an injection at the higher fuel pressure, and the check valve
36
prevents an unintended return to the pressure line. At the end of injection, the 3/2-way valve
37
is switched back to leakage
34
.
In
FIGS. 3
a
and
3
b
, the fuel from the second pressure reservoir
11
is distributed, controlled via a central valve unit
38
(such as a 3/2-way valve), centrally via a distributor device
39
to the individual pressure-controlled injectors. The injection at the lower fuel pressure takes place, with the valve unit
38
currentless, by supplying current to the 3/2-way valve
37
, which by itself forms the local valve assembly
22
b
. The injection at the higher fuel pressure takes place via the distributor device
39
, with the valve unit
37
currentless and with the central valve unit
38
supplied with current. At the end of this injection, the central valve unit
38
is switched back to leakage
40
, and thus the distributor device
39
and the injector are relieved. The local valve unit
22
b
can either be part of the injector housing (
FIG. 3
a
) or be located outside the injector housing (
FIG. 3
b
).
In
FIG. 4
it is shown that unlike
FIGS. 3
a
and
3
b
, the lower fuel pressure can also be metered centrally by means of the distributor device
39
. The fuel metering at either the lower or the higher fuel pressure is effected here by means of a centrally disposed valve assembly
41
, which connects either the pressure line
42
leading away from the first pressure reservoir
6
or the pressure line
43
leading away from the second pressure reservoir
11
to the central distributor device
39
. The central valve assembly
41
is constructed analogously to the local valve assembly
22
a
(
FIGS. 2
a
and
2
b
).
Unlike the situation in the pressure-controlled fuel injection system
1
of
FIGS. 1
a
and
1
b
, the injection in the fuel injection system
50
shown in
FIGS. 5
a
and
5
b
takes place with stroke control, by means of stroke-controlled injectors
51
, only one of which is shown in detail. Beginning with the pressure-controlled injector
9
of
FIGS. 1
a
and
1
b
, in the case of a stroke-controlled injector
51
the valve member
27
is engaged coaxially to the valve spring
31
by a pressure piece
52
, which with its face end
53
remote from the valve sealing face
28
defines a control chamber
54
. From the pressure line
25
, the control chamber
54
has a fuel inlet with a first throttle
55
and a fuel outlet to a pressure relief line
56
with a second throttle
57
, which is controllable to leakage
59
by means of a 2/2-way valve
58
. Via the pressure in the control chamber
54
, the pressure piece
52
is urged in the closing direction. Fuel at the first or second fuel pressure constantly fills the nozzle chamber
26
and the control chamber
54
. Upon actuation (opening) of the 2/2-way valve
58
, the pressure in the control chamber
54
can be reduced, so that as a consequence, the pressure force in the nozzle chamber
26
exerted on the valve member
27
in the opening direction exceeds the pressure force acting on the valve member
27
in the closing direction. The valve sealing face
28
lifts from the valve seat face, and fuel is injected. Thus the pressure relief process of the control chamber
54
and thus the stroke control of the valve member
27
can be varied by way of the dimensioning of the two throttles
55
and
57
. The end of the injection is initiated by reactuation (closure) of the 2/2-way valve
58
, which decouples the control chamber
54
from the leakage line
59
again, so that a pressure that is capable of moving the pressure piece
52
in the closing direction builds up again in the control chamber
54
. The switchover of the fuel to either the lower or the higher fuel pressure is done locally for each injector
51
by means of a valve assembly
60
, which is formed of a 2/2-way valve
24
and a check valve
62
that prevents an unintended return into the pressure line
7
. The valve assembly can be disposed either inside the injector housing
61
(
FIG. 5
a
) or outside it (
FIG. 5
b
). For metering the fuel, the 2/2-way valve
58
is used for both pressures.
In
FIG. 6
; it is shown that unlike
FIGS. 5
a
and
5
b
, the higher fuel pressure can, as in
FIG. 3
a
, also be metered centrally via the distributor device
39
. With the central valve unit
38
currentless, the nozzle chamber
26
and control chamber
54
are filled with fuel from the first pressure reservoir
6
, so that the fuel injection takes place at the lower fuel pressure. With the central valve unit
38
supplied with current, only the nozzle chamber
26
communicates with the second pressure reservoir
11
, because of the check valve
63
, and thus the fuel injection takes place at the higher fuel pressure. For injection at the lower fuel pressure, the 2/2-way valve
58
is opened. By activating the 3/2-way valve
38
, the fuel is metered at high pressure; the opening at the lower fuel pressure is done under stroke control and at the higher fuel pressure under pressure control.
FIG. 7
shows a pressure-controlled injection system
70
, in which unlike
FIGS. 2
a
and
2
b
, the fuel stored in the first pressure reservoir
6
is not carried away for an injection. The fuel from the second pressure reservoir
11
is delivered via the pressure line
12
to each individual injector
9
in the form of higher fuel pressure, which as needed can be lowered to the lower fuel pressure by means of a local diversion unit
71
. In the exemplary embodiment shown, the diversion unit
71
includes a 3/2-way valve
72
, so that the higher fuel pressure can either be switched through or diverted dissipatively by means of a throttle
73
and a pressure limiting check valve
75
, the latter being set to the lower fuel pressure and communicating with a leakage line
74
. The prevailing pressure in each case is then carried on as in
FIG. 2
to the injector
9
via the 3/2-way valve
37
, and a check valve
76
prevents an outflow of the higher fuel pressure via the check valve
75
.
FIG. 8
shows an injection system
80
corresponding to
FIG. 7
, but stroke-controlled, in which the fuel from the second pressure reservoir
11
can be reduced to the lower fuel pressure via the local diversion unit
71
. The injection takes place via the stroke-controlled injectors
51
.
In the pressure-controlled fuel injection system
90
of
FIGS. 9
a
and
9
b
, unlike the injection system
70
(FIG.
7
), the fuel pressure stored in the second pressure reservoir
11
is utilized as the lower fuel pressure. From it, a higher fuel pressure can then also be generated as needed by means of a local pressure booster
91
, which is disposed in a bypass line
92
of the pressure line
12
. By means of a valve unit
93
(3/2-way valve) in the bypass line
92
, the local pressure booster
91
, which is constructed analogously to the central pressure booster
14
, can be activated. The pressure chamber
94
of the local pressure booster
91
is filled with fuel from the second pressure reservoir
11
, and a check valve
95
prevents the return of compressed fuel back into the second pressure reservoir
11
. The pressure booster
91
, valve unit
93
and check valve
95
form the local pressure booster unit
96
, which in the exemplary embodiment shown is located inside the injector housing. The fuel metering at the prevailing fuel pressure is done via the 3/2-way valve
37
, by means of pressure-controlled injectors
9
. As
FIG. 9
b
shows, the pressure chamber
20
of the central pressure booster unit
10
can be filled, instead of with fuel from the first pressure reservoir
6
as in
FIG. 9
a
, with fuel
3
′, which is pumped by a quantity-regulated fuel pump
2
′ via a feed line
5
′ out of a further tank
4
′ into the pressure chamber
20
. Since the high-pressure side and the low-pressure side of the central pressure booster unit are hydraulically decoupled from one another, it is also possible for different fuels to be used for the two sides, such as oil for the low-pressure side and gasoline or Diesel fuel for the high-pressure side.
The injection system
100
of
FIGS. 10
a
and
10
b
with its local pressure booster unit
96
corresponds to the injection system
90
(
FIGS. 9
a
and
9
b
), but with stroke-controlled injectors
51
. The filling of the central pressure booster unit
10
takes place either with the fuel from the first pressure reservoir
6
(
FIG. 10
a
) or with the fuel
3
′ from the further tank
4
′ (
FIG. 10
b
).
The stroke-controlled injection system
110
of
FIG. 11
corresponds to the injection system
80
(FIG.
8
), but with a differently constructed local diversion unit
111
. Its pressure line
112
can either be connected directly to the second pressure reservoir
11
by means of a 3/2-way valve
113
or be made to communicate with a leakage line
115
that contains a pressure limiting valve
114
. The connection to the second pressure reservoir
11
is used for the main injection and the simultaneous filling of an accumulator chamber
116
. While this connection exists, fuel at the higher fuel pressure can fill the control chamber
54
and the nozzle chamber
26
. During the pre-injection and the post-injection, the pressure line
112
communicates constantly with the leakage line
115
. The pressure limiting valve
114
opens above a pressure of 300 bar, for example, so that the fuel flowing out of the accumulator chamber
116
is lowered to this lower fuel pressure. The onset and end of the main injection and of the pre-injection and post-injection can be controlled by means of the 2/2-way valve
58
.
In the pressure-controlled injection system
120
shown in
FIGS. 12
a
and
12
b
, without a second pressure reservoir, the central distributor device
39
distributes the higher fuel pressure, generated by means of the central pressure booster unit
10
, to the various individual injectors
9
. Via the local diversion unit
71
, already described above, the higher fuel pressure can then either be switched through for an injection or lowered dissipatively to a lower fuel pressure. Downstream of the distributor device
39
, one check valve assembly
122
for each injector
9
is also provided, which allows the fuel to flow in the direction of the injector
9
via a first check valve
123
and which permits the return flow of fuel out of the injector
9
by means of a throttle
124
and a second check valve
125
in order to relieve the distributor device
39
and reduce the pressure.
In the exemplary embodiment of
FIG. 12
b
, via a 2/2-way valve
126
, either the higher fuel pressure can be switched through, or a lower fuel pressure can be generated via a throttle
127
; a check valve
128
prevents a return flow via the throttle
127
. The parts
126
,
127
and
128
form the local pressure limiting or throttle unit, identified overall by reference numeral
129
. Unlike what is shown in
FIG. 1
, here the central pressure booster unit
10
′ is embodied without a check valve
15
.
Unlike the injection system
20
, the pressure-controlled injection system
130
of
FIGS. 13
a
and
13
b
,
13
c
,
13
d
, and
13
e
makes do entirely without local control, since the central pressure booster unit
131
with its pressure booster
132
is used not only to generate the higher fuel pressure but also for throttling to the lower fuel pressure. To that end, the pressure chamber
20
is connected to a leakage line
134
via a pressure limiting valve
133
that is set to the lower fuel pressure, and as a result the injection pressure is initially limited to the lower fuel pressure, such as 300 bar. However, the communication of the pressure chamber
20
and the pressure limiting valve
133
is already closed by the pressure means
14
′ (pressure booster piston) after only a slight motion thereof. Thus for the ensuing injection event, the higher fuel pressure is available. For refilling the pressure chamber
20
, suitable check valves should be provided, and a spring force acting on the pressure means
14
′ promotes the filling. In the exemplary embodiment shown, the pressure chamber
20
communicates with the primary chamber
17
via a check valve
135
disposed in the pressure means
14
′. While in
FIG. 13
a
the injection quantity that is injected at the lower fuel pressure is predetermined structurally, this injection quantity, or in other words the pressure level of the pre-injection and the course of the main injection (boot injection), can be controlled by a central diversion unit
136
(2/2-way valve) upstream of the pressure limiting valve
133
(
FIG. 13
b
). In another variant (
FIG. 13
c
), the pressure chamber
20
can also be made to communicate via the line
137
directly with the pressure reservoir
6
, so that its fuel is carried onward to the pressure-controlled injectors
9
for an injection at the lower fuel pressure. As a result, the outflowing leakage quantities can be reduced. In the exemplary embodiment of
FIG. 13
d
, the pressure reservoir
6
of
FIG. 13
a
is omitted, and the pressure buildup takes place by the supply of current to a 2/2-way valve
138
. The high-pressure pump
5
can generate a fuel pressure of approximately 300 to approximately 1000 bar and can for instance be a cam pump. The high-pressure pump
5
and the 2/2-way valve
138
form the pressure unit
139
. As shown in
FIG. 13
e
, the injection can additionally be controlled—as in
FIG. 13
b
—by the diversion unit
136
.
The pressure-controlled injection system
140
shown in
FIG. 14
, which otherwise corresponds to the injection system of
FIG. 13
c
, includes in its pressure booster unit
141
a piezoelectric valve unit
142
, whose valve cross section is controlled by means of a piezoelectric final control element (actuator), or a fast-switching magnet valve. The piezoelectric actuators, which have a requisite temperature compensation and optionally a requisite force or travel boosting function, serve to control the cross section and thus to shape the course of injection. A completely independent pre-injection in terms of both time and injection quantity as well as injection pressure becomes possible. The main injection can be adapted entirely flexibly to any desired course of injection and additionally makes a split injection or post-injection possible, which can be stored arbitrarily close to the main injection.
The pressure-controlled injection system
150
of
FIGS. 15
a
and
15
b
, based on the injection system of
FIGS. 12
a
and
12
b
, uses the pressure unit
139
for generating a pressure of about 200 bar to about 1000 bar as an operating medium for the central pressure booster unit
151
, which is formed solely by the pressure booster
132
(
FIG. 13
a
). The reduction to the lower fuel pressure is effected in
FIG. 15
a
by means of the local diversion unit
71
(FIG.
7
), which has a pressure limiting valve, and in
FIG. 15
b
by means of the local pressure limiting or throttling unit
129
(
FIG. 12
b
).
The pressure-controlled injection system
160
of
FIGS. 16
a
and
16
b
differs from that of
FIG. 13
d
in that the central pressure booster
132
can be circumvented by a parallel bypass line
161
and is actuatable and deactuatable by means of a valve unit
162
(
FIG. 16
a
) or
162
a
(
FIG. 16
b
). In
FIG. 16
a
, the valve unit
162
is upstream of the pressure booster
132
and is embodied as a 3/2-way valve; in
FIG. 16
b
, the valve unit
162
a
is downstream of the pressure booster
132
and embodied as a 2/2-way valve, which is decoupled via a check valve
163
. The parts
132
,
161
,
162
on the one hand and
132
,
162
a
,
163
on the other form the respective central pressure booster unit
164
and
164
a.
In the pressure-controlled injection system
170
shown in
FIG. 17
, either the lower fuel pressure stored in the central pressure reservoir
6
or the higher fuel pressure, generated as needed via the central pressure booster unit
10
′, is distributed centrally to the individual injectors
9
. The injection at the applicable fuel pressure is controlled via the central valve unit
171
(3/2-way valve), which in its function corresponds to the valve unit
37
(
FIG. 2
a
).
The valve units shown in the drawings can each be actuated by electromagnets for opening or closing or for switchover. The electromagnets are triggered by a control unit, which is capable of monitoring and processing various operating parameters (engine rpm, etc.) of the engine to be supplied. Instead of magnet-controlled valve units, piezoelectric final control elements (actuators) can also be used, which have a requisite temperature compensation and optionally a requisite force or travel boost (see earlier note).
In a fuel injection system
1
for an internal combustion engine, in which the fuel pumped by means of a high-pressure pump
5
can be injected into the combustion chamber
8
of the engine at at least two different, high fuel pressures via injectors
9
, between the high-pressure pump
5
and the injectors
9
, at least one central pressure booster unit
10
for all the injectors
9
is provided. The pressure booster unit is triggerable in a targeted way as needed, and as a result the fuel which is at the higher pressure can be better regulated in quantity, and the losses from friction can be reduced accordingly as well.
The foregoing relates to preferred exemplary embodiments of the invention, it being understood that other variants and embodiments thereof are possible within the spirit and scope of the invention, the latter being defined by the appended claims.
Claims
- 1. In a fuel injection system (1; 50; 70; 80; 90; 100; 110; 120; 130; 140; 150; 160; 170) for an internal combustion engine, in which the fuel pumped by means of a high-pressure pump (2) (5) can be injected into the combustion chamber (8) of the engine at at least two different, high fuel pressures via injectors (9; 51), the improvement comprising;between the high-pressure pump (5) and the injectors (9; 51), at least one central pressure booster unit (10; 10′; 131; 141; 164; 164a) for all the injectors (9; 51) is provided, said central pressure booster unit is preceded by a pressure reservoir (6) and is followed by a pressure reservoir (11), wherein each injector (9; 51) is assigned a central valve unit (22; 22a; 22b) or a local valve unit (41; 72; 93; 113; 126), by means of which a switchover can be made between the two fuel pressures.
- 2. The fuel injection system of claim 1, wherein at least a check valve (15, 16; 135; 163) is assigned to each central pressure booster unit (10; 10′; 131; 141; 164; 164a) and enables refilling of the pressure booster unit (10; 10′; 131; 141; 164; 164a) and/or decouples a higher fuel pressure from a lower fuel pressure.
- 3. The fuel injection system of claim 2, wherein the central pressure booster unit (10; 10′; 131; 141; 164; 164a) is followed by a central distributor device (39), which distributes the fuel to the individual injectors (9; 51).
- 4. The fuel injection system of claim 1, wherein the central pressure booster unit (10; 10′; 131; 141; 164; 164a) is followed by a central distributor device (39), which distributes the fuel to the individual injectors (9; 51).
- 5. The fuel injection system of claim 1, wherein each injector (9; 51) is assigned at least one local pressure booster unit (96) for generating the higher fuel pressure from the lower fuel pressure.
- 6. The fuel injection system of claim 1, wherein the central pressure booster unit (164a) and/or the local pressure booster unit (96) has a pressure booster (132; 91) that can be switched on and off and that is disposed parallel to a bypass line (161; 92).
- 7. The fuel injection system of claim 1, wherein for generating the lower fuel pressure from the higher fuel pressure, a central diversion unit (136) and/or a local diversion unit (71; 111) is provided.
- 8. The fuel injection system of claim 1, wherein for generating the lower fuel pressure, the cross section of a valve unit (142) is controllable.
- 9. The fuel injection system of claim 1, wherein the injectors (9) are embodied for pressure control.
- 10. The fuel injection system of claim 1, wherein the injectors (51) are embodied for stroke control.
- 11. The fuel injection system of claim 1, wherein the high-pressure side and the low-pressure side of the central pressure booster unit (10) are hydraulically decoupled from one another.
Priority Claims (1)
Number |
Date |
Country |
Kind |
199 39 422 |
Aug 1999 |
DE |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/DE00/02551 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/14711 |
3/1/2001 |
WO |
A |
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CH |
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DE |
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DE |
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Mar 2001 |
DE |
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Mar 2001 |
DE |
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Jan 1996 |
EP |
0 711 914 |
May 1996 |
EP |
1997-447129 |
Mar 1997 |
RU |