Fuel injection system for an internal combustion engine

Information

  • Patent Grant
  • 6619263
  • Patent Number
    6,619,263
  • Date Filed
    Monday, August 20, 2001
    23 years ago
  • Date Issued
    Tuesday, September 16, 2003
    21 years ago
Abstract
In a fuel injection system for an internal combustion engine, in which the fuel pumped by means of a high-pressure pump can be injected into the combustion chamber of the engine at at least two different, high fuel pressure via injectors, between the high-pressure pump and the injectors, at least one central pressure booster unit for all the injectors is provided. The pressure booster unit is triggerable in a targeted way as need, and as a result the fuel which is at the higher pressure can be better regulated in quantity, and the losses from friction can be reduced accordingly as well.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




This application a 35 USC 371 application of PCT/DE 00/02551 filed on Aug. 2, 2000.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention is based on a fuel injection system for an internal combustion engine and particularly to such a system in which fuel can be injected into a combustion chamber at two different pressures.




2. Description of the Prior Art




An injection system of the type with which this invention is concerned has been disclosed for instance by European Patent Disclosure EP 0 711 914 A1.




For better comprehension of the ensuing description, several terms used herein will first be defined in detail: In a pressure-controlled fuel injection system, by means of the fuel pressure prevailing in the nozzle chamber of an injector, a valve body (such as a nozzle needle) is opened counter to the action of a closing force, and the injection opening is thus uncovered for an injection of the fuel. The pressure at which fuel emerges from the nozzle chamber into the cylinder is called the injection pressure, while the term system pressure is understood to mean the pressure at which fuel is kept available or stored in the injection system. The term stroke-controlled fuel injection system is understood within the scope of the invention to mean that the opening and closing of the injection opening of an injector is done with the aid of a displaceable valve member on the basis of the hydraulic cooperation of the fuel pressures in a nozzle chamber and in a control chamber. Furthermore, an assembly is called central when it is provided jointly for all the cylinders, and local when it is provided for only a single cylinder.




In the pressure-controlled fuel injection system known from EP 0 711 914 A1, with the aid of a high-pressure pump, fuel is compressed to a first high fuel pressure of about 1200 bar and stored in a first pressure reservoir. The fuel at high pressure is also pumped into a second pressure reservoir, in which by regulation of its fuel delivery by means of a 2/2-way valve, a second high fuel pressure of about 400 bar is maintained. Via a valve control unit, either the lower or the higher fuel pressure is carried into the nozzle chamber of an injector. There, by the pressure, a spring-loaded valve body is lifted from its valve seat, so that fuel can emerge from the nozzle opening.




A disadvantage of this known fuel injection system is that first all the fuel has to be compressed to the higher pressure level, and then some of the fuel has to be relieved to the lower pressure level again. Furthermore, since the high-pressure pump is driven by the engine camshaft, it is constantly in operation, even if the desired pressure in the applicable pressure reservoir has already been built up. This constant generation of high pressure and later relief to the low pressure level worsen the efficiency.




SUMMARY OF THE INVENTION




According to the invention, it is proposed that a higher pressure level be generated by means of a central pressure booster unit. The pressure booster unit, since it is independent of the camshaft, can be triggered in a targeted way on demand, and as a result the high pressure can be better regulated in terms of quantity. Since the pressure booster unit is not constantly in operation, the losses from friction are reduced accordingly as well.




If the high-pressure side and the low-pressure side of the central pressure booster unit are hydraulically decoupled from one another, then different fuels can be used for the two sides, such as oil for the low-pressure side and gasoline or Diesel fuel for the high-pressure side.











BRIEF DESCRIPTION OF THE DRAWINGS




Further advantages and advantageous features of the subject of the invention can be learned from the description contained below, taken with the drawings, in which:





FIGS. 1



a


and


1




b


schematically illustrate a pressure-controlled fuel injection system for an injection at two, differently high fuel pressures, with a central pressure booster unit between two central pressure reservoirs and with one local valve assembly for each injector;





FIGS. 2



a


and


2




b


illustrate the fuel injection system of

FIG. 1

with a modified local valve assembly;





FIGS. 3



a


and


3




b


illustrate the fuel injection system of

FIG. 1

with a central distributor device for the higher fuel pressure and with a modified local valve assembly;





FIG. 4

illustrate the fuel injection system of

FIG. 3

, in which the lower fuel pressure is also metered by means of the central distributor device;





FIGS. 5



a


and


5




b


schematically illustrate a stroke-controlled fuel injection system for an injection at two, differently high fuel pressures, with a central pressure booster unit between two central pressure reservoirs and with a local valve assembly;





FIG. 6

illustrates the fuel injection system of

FIG. 5

, but with a central distributor device for the higher fuel pressure;





FIG. 7

schematically illustrates a pressure-controlled fuel injection system, in which the higher fuel pressure can be lowered to a lower fuel pressure by means of a local diversion unit;





FIG. 8

schematically illustrates a fuel injection system corresponding to that of

FIG. 7

, but stroke-controlled;





FIGS. 9



a


and


9




b


schematically illustrate a pressure-controlled fuel injection system, in which a higher fuel pressure can be generated by means of a local pressure booster unit;





FIGS. 10



a


and


10




b


schematically illustrate a fuel injection system corresponding to

FIG. 9

, but stroke-controlled;





FIG. 11

illustrates a stroke-controlled fuel injection system corresponding to

FIG. 8

, with a modified local diversion unit;





FIGS. 12



a


and


12




b


schematically illustrate a pressure-controlled fuel injection system, corresponding to

FIG. 7

, but without the second pressure reservoir, and in which the applicable fuel pressure is metered by means of a central distributor device;





FIGS. 13



a


,


13




b


,


13




c


,


13




d


, and


13




e


illustrate various pressure-controlled fuel injection systems corresponding to

FIG. 12

, but each with a respective modified central pressure booster unit;





FIG. 14

illustrates a pressure-controlled fuel injection system, corresponding to

FIG. 13



c


, with a piezoelectric valve unit in the central pressure booster unit;





FIGS. 15



a


and


15




b


illustrate a pressure-controlled injection system corresponding to

FIG. 12

, but without pressure reservoirs and with a modified central pressure booster unit;





FIGS. 16



a


and


16




b


illustrate a fuel injection system corresponding to

FIG. 15

, but with a modified central pressure booster unit and without any local diversion unit; and





FIG. 17

schematically illustrates a further pressure-controlled fuel injection system with a central pressure booster unit between a central pressure reservoir and a central distributor device.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In the first exemplary embodiment of a pressure-controlled fuel injection system


1


, shown in

FIGS. 1



a


and


1




b


, a quantity-regulated fuel pump


2


pumps fuel


3


out of a tank


4


via a feed line


5


into a first central pressure reservoir


6


(common rail), from which a plurality of pressure lines


7


, corresponding in number to the number of individual cylinders, lead away to the individual pressure-controlled injectors


9


(injection devices) that protrude into the combustion chamber


8


of the internal combustion engine to be supplied. With the aid of the fuel pump


2


, a first (lower) fuel pressure (for instance about 300 bar) is thus generated and stored in the first pressure reservoir


6


(common rail). This fuel pressure can be used for pre-injection and as needed for post-injection (hydrocarbon enrichment for exhaust gas post-treatment) and to characterize a course of injection with a plateau (boot injection). The first pressure reservoir


6


is followed by a central pressure booster unit


10


, by means of which fuel from the first pressure reservoir


6


is compressed to a second, higher fuel pressure for a main injection. The higher fuel pressure is stored in a second pressure reservoir


11


(common rail), from which again a plurality of pressure lines


12


, corresponding in number to the number of cylinders, lead away to the individual injectors


9


. In this pressure reservoir


11


, a fuel pressure of about 300 bar to 1800 bar can be stored.




The pressure booster unit


10


includes a valve unit


13


for triggering pressure boosting, a pressure booster


14


with a pressure means


14


′ in the form of a displaceable piston element, and two check valves


15


and


16


. The pressure means


14


′ can be connected by one end, with the aid of the valve unit


13


, to the first pressure reservoir


6


, so that on one end it is acted upon by pressure by means of the fuel located in a primary chamber


17


. A differential chamber


18


is pressure-relieved by means of a leakage line


19


, so that the pressure means


14


′ can be displaced in the compression direction to reduce the volume of a pressure chamber


20


. As a result, the fuel located in the pressure chamber


20


is compressed to a second, higher fuel pressure in accordance with the ratio of the areas of the primary chamber


17


and pressure chamber


20


and delivered to the second pressure reservoir


11


. The check valve


15


prevents the return flow of compressed fuel out of the second pressure reservoir


11


. If the primary chamber


17


, with the aid of the valve unit


13


, is connected to a leakage line


21


, then the restoration of the pressure means


14


′ and the refilling of the pressure chamber


20


, which is connected to the pressure line


7


via the check valve


16


, take place. On the basis of the pressure ratios in the primary chamber


17


and pressure chamber


20


, the check valve


16


opens, so that the pressure chamber


20


is at the first fuel pressure (rail pressure of the first pressure reservoir


6


), and the pressure means


14


′ is returned hydraulically to its outset position. To improve the restoration performance, one or more springs can be disposed in the chambers


17


,


18


and


20


. In the exemplary embodiment shown, the valve unit


13


is shown, purely as an example, as a 3/2-way valve.




Fuel metering at either the lower or the higher fuel pressure is done separately for each cylinder or injector


9


, specifically via a respective local valve assembly


22


, which in the exemplary embodiment shown is embodied by a 3/2-way valve


23


for the lower fuel pressure and a 2/2-way valve


24


for the higher fuel pressure. The respective prevailing pressure is then carried via a pressure line


25


into a nozzle chamber


26


of the injector


9


. The injection is done under pressure control with the aid of a pistonlike valve member


27


(nozzle needle), which is displaceable axially in a guide bore and whose conical valve sealing face


28


cooperates with a valve seat face on the injector housing


29


and thus closes the injection openings


30


provided there. Inside the nozzle chamber


26


, a pressure face of the valve member


27


, pointing in the opening direction of the valve member


27


, is exposed to the pressure prevailing there, and the nozzle chamber


26


continues across an annular gap between the valve member


27


and the guide bore, up to the valve sealing face


28


of the injector


9


. By the pressure prevailing in the nozzle chamber


26


, the valve member


27


that seals off the injection openings


30


is opened, counter to the action of a closing force (closing spring


31


), and the spring chamber


32


is pressure-relieved by means of a leakage line


33


. The injection at the lower fuel pressure takes place, with the 2/2-way valve


24


currentless, by means of supplying current to the 3/2-way valve


23


. The injection at the higher fuel pressure, with current being supplied to the 3/2-way valve


23


, takes place by the provision of current to the 2/2-way valve


24


, and a check valve


36


prevents an unintended return to the pressure line


7


. At the end of injection, with the 2/2-way valve


24


currentless, the 3/2-way valve


23


is switched to leakage line


34


. As a result, the pressure line


25


and the nozzle chamber


26


are pressure-relieved, so that the spring-loaded valve member


27


closes the injection openings


30


again.




The local valve assembly


22


can be disposed either inside the injector housing


29


(

FIG. 1



a


), or outside the injector housing, as shown in

FIG. 1



b


, for instance in the region of the pressure reservoirs


6


,


11


. In this way a smaller structural size of the injector housing can be achieved, and by utilizing wave reflections in what is now a longer pressure line


25


, an elevated injection pressure is also attainable.




In the description of the other drawings, only the differences from the fuel injection system of

FIG. 1

will be addressed below. Identical or functionally identical components are identified by the same reference numerals and will not be described in detail again.





FIGS. 2



a


and


2




b


show another local valve assembly


22




a


, which can be disposed either inside the injector housing (

FIG. 2



a


) or outside the injector housing (

FIG. 2



b


). This local valve assembly


22




a


includes a 2/2-way valve


35


as a switching element for the higher fuel pressure, a check valve


36


in the pressure line


7


, and for switching whatever pressure prevails, a 3/2-way valve


37


in the pressure line


25


. An injection at the lower fuel pressure takes place, with the 2/2-way valve


35


currentless, by the supplying of current to the 3/2-way valve


37


. By supplying current to the 2/2-way valve


35


as well, a switchover can be made to an injection at the higher fuel pressure, and the check valve


36


prevents an unintended return to the pressure line. At the end of injection, the 3/2-way valve


37


is switched back to leakage


34


.




In

FIGS. 3



a


and


3




b


, the fuel from the second pressure reservoir


11


is distributed, controlled via a central valve unit


38


(such as a 3/2-way valve), centrally via a distributor device


39


to the individual pressure-controlled injectors. The injection at the lower fuel pressure takes place, with the valve unit


38


currentless, by supplying current to the 3/2-way valve


37


, which by itself forms the local valve assembly


22




b


. The injection at the higher fuel pressure takes place via the distributor device


39


, with the valve unit


37


currentless and with the central valve unit


38


supplied with current. At the end of this injection, the central valve unit


38


is switched back to leakage


40


, and thus the distributor device


39


and the injector are relieved. The local valve unit


22




b


can either be part of the injector housing (

FIG. 3



a


) or be located outside the injector housing (

FIG. 3



b


).




In

FIG. 4

it is shown that unlike

FIGS. 3



a


and


3




b


, the lower fuel pressure can also be metered centrally by means of the distributor device


39


. The fuel metering at either the lower or the higher fuel pressure is effected here by means of a centrally disposed valve assembly


41


, which connects either the pressure line


42


leading away from the first pressure reservoir


6


or the pressure line


43


leading away from the second pressure reservoir


11


to the central distributor device


39


. The central valve assembly


41


is constructed analogously to the local valve assembly


22




a


(

FIGS. 2



a


and


2




b


).




Unlike the situation in the pressure-controlled fuel injection system


1


of

FIGS. 1



a


and


1




b


, the injection in the fuel injection system


50


shown in

FIGS. 5



a


and


5




b


takes place with stroke control, by means of stroke-controlled injectors


51


, only one of which is shown in detail. Beginning with the pressure-controlled injector


9


of

FIGS. 1



a


and


1




b


, in the case of a stroke-controlled injector


51


the valve member


27


is engaged coaxially to the valve spring


31


by a pressure piece


52


, which with its face end


53


remote from the valve sealing face


28


defines a control chamber


54


. From the pressure line


25


, the control chamber


54


has a fuel inlet with a first throttle


55


and a fuel outlet to a pressure relief line


56


with a second throttle


57


, which is controllable to leakage


59


by means of a 2/2-way valve


58


. Via the pressure in the control chamber


54


, the pressure piece


52


is urged in the closing direction. Fuel at the first or second fuel pressure constantly fills the nozzle chamber


26


and the control chamber


54


. Upon actuation (opening) of the 2/2-way valve


58


, the pressure in the control chamber


54


can be reduced, so that as a consequence, the pressure force in the nozzle chamber


26


exerted on the valve member


27


in the opening direction exceeds the pressure force acting on the valve member


27


in the closing direction. The valve sealing face


28


lifts from the valve seat face, and fuel is injected. Thus the pressure relief process of the control chamber


54


and thus the stroke control of the valve member


27


can be varied by way of the dimensioning of the two throttles


55


and


57


. The end of the injection is initiated by reactuation (closure) of the 2/2-way valve


58


, which decouples the control chamber


54


from the leakage line


59


again, so that a pressure that is capable of moving the pressure piece


52


in the closing direction builds up again in the control chamber


54


. The switchover of the fuel to either the lower or the higher fuel pressure is done locally for each injector


51


by means of a valve assembly


60


, which is formed of a 2/2-way valve


24


and a check valve


62


that prevents an unintended return into the pressure line


7


. The valve assembly can be disposed either inside the injector housing


61


(

FIG. 5



a


) or outside it (

FIG. 5



b


). For metering the fuel, the 2/2-way valve


58


is used for both pressures.




In

FIG. 6

; it is shown that unlike

FIGS. 5



a


and


5




b


, the higher fuel pressure can, as in

FIG. 3



a


, also be metered centrally via the distributor device


39


. With the central valve unit


38


currentless, the nozzle chamber


26


and control chamber


54


are filled with fuel from the first pressure reservoir


6


, so that the fuel injection takes place at the lower fuel pressure. With the central valve unit


38


supplied with current, only the nozzle chamber


26


communicates with the second pressure reservoir


11


, because of the check valve


63


, and thus the fuel injection takes place at the higher fuel pressure. For injection at the lower fuel pressure, the 2/2-way valve


58


is opened. By activating the 3/2-way valve


38


, the fuel is metered at high pressure; the opening at the lower fuel pressure is done under stroke control and at the higher fuel pressure under pressure control.





FIG. 7

shows a pressure-controlled injection system


70


, in which unlike

FIGS. 2



a


and


2




b


, the fuel stored in the first pressure reservoir


6


is not carried away for an injection. The fuel from the second pressure reservoir


11


is delivered via the pressure line


12


to each individual injector


9


in the form of higher fuel pressure, which as needed can be lowered to the lower fuel pressure by means of a local diversion unit


71


. In the exemplary embodiment shown, the diversion unit


71


includes a 3/2-way valve


72


, so that the higher fuel pressure can either be switched through or diverted dissipatively by means of a throttle


73


and a pressure limiting check valve


75


, the latter being set to the lower fuel pressure and communicating with a leakage line


74


. The prevailing pressure in each case is then carried on as in

FIG. 2

to the injector


9


via the 3/2-way valve


37


, and a check valve


76


prevents an outflow of the higher fuel pressure via the check valve


75


.





FIG. 8

shows an injection system


80


corresponding to

FIG. 7

, but stroke-controlled, in which the fuel from the second pressure reservoir


11


can be reduced to the lower fuel pressure via the local diversion unit


71


. The injection takes place via the stroke-controlled injectors


51


.




In the pressure-controlled fuel injection system


90


of

FIGS. 9



a


and


9




b


, unlike the injection system


70


(FIG.


7


), the fuel pressure stored in the second pressure reservoir


11


is utilized as the lower fuel pressure. From it, a higher fuel pressure can then also be generated as needed by means of a local pressure booster


91


, which is disposed in a bypass line


92


of the pressure line


12


. By means of a valve unit


93


(3/2-way valve) in the bypass line


92


, the local pressure booster


91


, which is constructed analogously to the central pressure booster


14


, can be activated. The pressure chamber


94


of the local pressure booster


91


is filled with fuel from the second pressure reservoir


11


, and a check valve


95


prevents the return of compressed fuel back into the second pressure reservoir


11


. The pressure booster


91


, valve unit


93


and check valve


95


form the local pressure booster unit


96


, which in the exemplary embodiment shown is located inside the injector housing. The fuel metering at the prevailing fuel pressure is done via the 3/2-way valve


37


, by means of pressure-controlled injectors


9


. As

FIG. 9



b


shows, the pressure chamber


20


of the central pressure booster unit


10


can be filled, instead of with fuel from the first pressure reservoir


6


as in

FIG. 9



a


, with fuel


3


′, which is pumped by a quantity-regulated fuel pump


2


′ via a feed line


5


′ out of a further tank


4


′ into the pressure chamber


20


. Since the high-pressure side and the low-pressure side of the central pressure booster unit are hydraulically decoupled from one another, it is also possible for different fuels to be used for the two sides, such as oil for the low-pressure side and gasoline or Diesel fuel for the high-pressure side.




The injection system


100


of

FIGS. 10



a


and


10




b


with its local pressure booster unit


96


corresponds to the injection system


90


(

FIGS. 9



a


and


9




b


), but with stroke-controlled injectors


51


. The filling of the central pressure booster unit


10


takes place either with the fuel from the first pressure reservoir


6


(

FIG. 10



a


) or with the fuel


3


′ from the further tank


4


′ (

FIG. 10



b


).




The stroke-controlled injection system


110


of

FIG. 11

corresponds to the injection system


80


(FIG.


8


), but with a differently constructed local diversion unit


111


. Its pressure line


112


can either be connected directly to the second pressure reservoir


11


by means of a 3/2-way valve


113


or be made to communicate with a leakage line


115


that contains a pressure limiting valve


114


. The connection to the second pressure reservoir


11


is used for the main injection and the simultaneous filling of an accumulator chamber


116


. While this connection exists, fuel at the higher fuel pressure can fill the control chamber


54


and the nozzle chamber


26


. During the pre-injection and the post-injection, the pressure line


112


communicates constantly with the leakage line


115


. The pressure limiting valve


114


opens above a pressure of 300 bar, for example, so that the fuel flowing out of the accumulator chamber


116


is lowered to this lower fuel pressure. The onset and end of the main injection and of the pre-injection and post-injection can be controlled by means of the 2/2-way valve


58


.




In the pressure-controlled injection system


120


shown in

FIGS. 12



a


and


12




b


, without a second pressure reservoir, the central distributor device


39


distributes the higher fuel pressure, generated by means of the central pressure booster unit


10


, to the various individual injectors


9


. Via the local diversion unit


71


, already described above, the higher fuel pressure can then either be switched through for an injection or lowered dissipatively to a lower fuel pressure. Downstream of the distributor device


39


, one check valve assembly


122


for each injector


9


is also provided, which allows the fuel to flow in the direction of the injector


9


via a first check valve


123


and which permits the return flow of fuel out of the injector


9


by means of a throttle


124


and a second check valve


125


in order to relieve the distributor device


39


and reduce the pressure.




In the exemplary embodiment of

FIG. 12



b


, via a 2/2-way valve


126


, either the higher fuel pressure can be switched through, or a lower fuel pressure can be generated via a throttle


127


; a check valve


128


prevents a return flow via the throttle


127


. The parts


126


,


127


and


128


form the local pressure limiting or throttle unit, identified overall by reference numeral


129


. Unlike what is shown in

FIG. 1

, here the central pressure booster unit


10


′ is embodied without a check valve


15


.




Unlike the injection system


20


, the pressure-controlled injection system


130


of

FIGS. 13



a


and


13




b


,


13




c


,


13




d


, and


13




e


makes do entirely without local control, since the central pressure booster unit


131


with its pressure booster


132


is used not only to generate the higher fuel pressure but also for throttling to the lower fuel pressure. To that end, the pressure chamber


20


is connected to a leakage line


134


via a pressure limiting valve


133


that is set to the lower fuel pressure, and as a result the injection pressure is initially limited to the lower fuel pressure, such as 300 bar. However, the communication of the pressure chamber


20


and the pressure limiting valve


133


is already closed by the pressure means


14


′ (pressure booster piston) after only a slight motion thereof. Thus for the ensuing injection event, the higher fuel pressure is available. For refilling the pressure chamber


20


, suitable check valves should be provided, and a spring force acting on the pressure means


14


′ promotes the filling. In the exemplary embodiment shown, the pressure chamber


20


communicates with the primary chamber


17


via a check valve


135


disposed in the pressure means


14


′. While in

FIG. 13



a


the injection quantity that is injected at the lower fuel pressure is predetermined structurally, this injection quantity, or in other words the pressure level of the pre-injection and the course of the main injection (boot injection), can be controlled by a central diversion unit


136


(2/2-way valve) upstream of the pressure limiting valve


133


(

FIG. 13



b


). In another variant (

FIG. 13



c


), the pressure chamber


20


can also be made to communicate via the line


137


directly with the pressure reservoir


6


, so that its fuel is carried onward to the pressure-controlled injectors


9


for an injection at the lower fuel pressure. As a result, the outflowing leakage quantities can be reduced. In the exemplary embodiment of

FIG. 13



d


, the pressure reservoir


6


of

FIG. 13



a


is omitted, and the pressure buildup takes place by the supply of current to a 2/2-way valve


138


. The high-pressure pump


5


can generate a fuel pressure of approximately 300 to approximately 1000 bar and can for instance be a cam pump. The high-pressure pump


5


and the 2/2-way valve


138


form the pressure unit


139


. As shown in

FIG. 13



e


, the injection can additionally be controlled—as in

FIG. 13



b


—by the diversion unit


136


.




The pressure-controlled injection system


140


shown in

FIG. 14

, which otherwise corresponds to the injection system of

FIG. 13



c


, includes in its pressure booster unit


141


a piezoelectric valve unit


142


, whose valve cross section is controlled by means of a piezoelectric final control element (actuator), or a fast-switching magnet valve. The piezoelectric actuators, which have a requisite temperature compensation and optionally a requisite force or travel boosting function, serve to control the cross section and thus to shape the course of injection. A completely independent pre-injection in terms of both time and injection quantity as well as injection pressure becomes possible. The main injection can be adapted entirely flexibly to any desired course of injection and additionally makes a split injection or post-injection possible, which can be stored arbitrarily close to the main injection.




The pressure-controlled injection system


150


of

FIGS. 15



a


and


15




b


, based on the injection system of

FIGS. 12



a


and


12




b


, uses the pressure unit


139


for generating a pressure of about 200 bar to about 1000 bar as an operating medium for the central pressure booster unit


151


, which is formed solely by the pressure booster


132


(

FIG. 13



a


). The reduction to the lower fuel pressure is effected in

FIG. 15



a


by means of the local diversion unit


71


(FIG.


7


), which has a pressure limiting valve, and in

FIG. 15



b


by means of the local pressure limiting or throttling unit


129


(

FIG. 12



b


).




The pressure-controlled injection system


160


of

FIGS. 16



a


and


16




b


differs from that of

FIG. 13



d


in that the central pressure booster


132


can be circumvented by a parallel bypass line


161


and is actuatable and deactuatable by means of a valve unit


162


(

FIG. 16



a


) or


162




a


(

FIG. 16



b


). In

FIG. 16



a


, the valve unit


162


is upstream of the pressure booster


132


and is embodied as a 3/2-way valve; in

FIG. 16



b


, the valve unit


162




a


is downstream of the pressure booster


132


and embodied as a 2/2-way valve, which is decoupled via a check valve


163


. The parts


132


,


161


,


162


on the one hand and


132


,


162




a


,


163


on the other form the respective central pressure booster unit


164


and


164




a.






In the pressure-controlled injection system


170


shown in

FIG. 17

, either the lower fuel pressure stored in the central pressure reservoir


6


or the higher fuel pressure, generated as needed via the central pressure booster unit


10


′, is distributed centrally to the individual injectors


9


. The injection at the applicable fuel pressure is controlled via the central valve unit


171


(3/2-way valve), which in its function corresponds to the valve unit


37


(

FIG. 2



a


).




The valve units shown in the drawings can each be actuated by electromagnets for opening or closing or for switchover. The electromagnets are triggered by a control unit, which is capable of monitoring and processing various operating parameters (engine rpm, etc.) of the engine to be supplied. Instead of magnet-controlled valve units, piezoelectric final control elements (actuators) can also be used, which have a requisite temperature compensation and optionally a requisite force or travel boost (see earlier note).




In a fuel injection system


1


for an internal combustion engine, in which the fuel pumped by means of a high-pressure pump


5


can be injected into the combustion chamber


8


of the engine at at least two different, high fuel pressures via injectors


9


, between the high-pressure pump


5


and the injectors


9


, at least one central pressure booster unit


10


for all the injectors


9


is provided. The pressure booster unit is triggerable in a targeted way as needed, and as a result the fuel which is at the higher pressure can be better regulated in quantity, and the losses from friction can be reduced accordingly as well.




The foregoing relates to preferred exemplary embodiments of the invention, it being understood that other variants and embodiments thereof are possible within the spirit and scope of the invention, the latter being defined by the appended claims.



Claims
  • 1. In a fuel injection system (1; 50; 70; 80; 90; 100; 110; 120; 130; 140; 150; 160; 170) for an internal combustion engine, in which the fuel pumped by means of a high-pressure pump (2) (5) can be injected into the combustion chamber (8) of the engine at at least two different, high fuel pressures via injectors (9; 51), the improvement comprising;between the high-pressure pump (5) and the injectors (9; 51), at least one central pressure booster unit (10; 10′; 131; 141; 164; 164a) for all the injectors (9; 51) is provided, said central pressure booster unit is preceded by a pressure reservoir (6) and is followed by a pressure reservoir (11), wherein each injector (9; 51) is assigned a central valve unit (22; 22a; 22b) or a local valve unit (41; 72; 93; 113; 126), by means of which a switchover can be made between the two fuel pressures.
  • 2. The fuel injection system of claim 1, wherein at least a check valve (15, 16; 135; 163) is assigned to each central pressure booster unit (10; 10′; 131; 141; 164; 164a) and enables refilling of the pressure booster unit (10; 10′; 131; 141; 164; 164a) and/or decouples a higher fuel pressure from a lower fuel pressure.
  • 3. The fuel injection system of claim 2, wherein the central pressure booster unit (10; 10′; 131; 141; 164; 164a) is followed by a central distributor device (39), which distributes the fuel to the individual injectors (9; 51).
  • 4. The fuel injection system of claim 1, wherein the central pressure booster unit (10; 10′; 131; 141; 164; 164a) is followed by a central distributor device (39), which distributes the fuel to the individual injectors (9; 51).
  • 5. The fuel injection system of claim 1, wherein each injector (9; 51) is assigned at least one local pressure booster unit (96) for generating the higher fuel pressure from the lower fuel pressure.
  • 6. The fuel injection system of claim 1, wherein the central pressure booster unit (164a) and/or the local pressure booster unit (96) has a pressure booster (132; 91) that can be switched on and off and that is disposed parallel to a bypass line (161; 92).
  • 7. The fuel injection system of claim 1, wherein for generating the lower fuel pressure from the higher fuel pressure, a central diversion unit (136) and/or a local diversion unit (71; 111) is provided.
  • 8. The fuel injection system of claim 1, wherein for generating the lower fuel pressure, the cross section of a valve unit (142) is controllable.
  • 9. The fuel injection system of claim 1, wherein the injectors (9) are embodied for pressure control.
  • 10. The fuel injection system of claim 1, wherein the injectors (51) are embodied for stroke control.
  • 11. The fuel injection system of claim 1, wherein the high-pressure side and the low-pressure side of the central pressure booster unit (10) are hydraulically decoupled from one another.
Priority Claims (1)
Number Date Country Kind
199 39 422 Aug 1999 DE
PCT Information
Filing Document Filing Date Country Kind
PCT/DE00/02551 WO 00
Publishing Document Publishing Date Country Kind
WO01/14711 3/1/2001 WO A
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