Patent Application
20240254953
The present invention relates to a fuel injection system which injects fuel into a combustion chamber of an engine.
PTL 1 discloses an internal-combustion engine including a common rail. The common rail described in PTL 1 is fixed to a lower part of a head cover via two mounting portions integrally formed on a cylindrical body of the common rail and supplies an injector with high-pressure fuel. The injector described in PTL 1 is mounted on a cylinder head and injects the high-pressure fuel supplied from the common rail toward inside of the cylinder. In the internal-combustion engine described in PTL 1, the common rail and the injector are connected to each other by a fuel pipe.
By comparison, there is a fuel injection system in which an injector is directly connected to a common rail without involving a fuel pipe. In such a fuel injection system, when assembling components, e.g., the injector and the common rail, there is a risk that fixing the common rail to a head cover or a cylinder head or fixing the common rail to a support member referred to as a bracket that is fixed to the head cover or the cylinder head in a state where a position of the injector relative to the cylinder head is not determined may cause a flexural load or the like to be applied to the injector that is directly connected to the common rail. When a flexural load or the like is applied to the injector, there is a risk that distortion in the injector may occur.
When distortion in the injector occurs, an attitude of the injector may deviate from a designed attitude and may significantly impact a fuel injection amount. The fuel injection amount of the injector affects engine performance and exhaust performance. Therefore, the injector is desirably assembled in a state where the designed attitude is maintained.
One way to approach this issue is to assemble the components such as the injector and the common rail using a dedicated jig or a special tool to mount the injector to the cylinder head. However, the use of a dedicated jig or a special tool is problematic in that the number of steps in an assembly process of the components such as the injector and the common rail increases and that the dedicated jig or the special tool will be required during after-sales service and maintenance in the market.
In addition, when the common rail and the injector are connected to each other by a fuel pipe, there is a problem in that pressure loss of fuel occurs in the fuel pipe. Furthermore, arranging the fuel pipe problematically increases the number of components. Moreover, as described earlier, the common rail described in PTL 1 has two mounting portions that are integrally formed on a cylindrical body of the common rail and the common rail is fixed to a lower part of a head cover via the two mounting portions. Therefore, there is a problem in that a structure of the common rail becomes more complex or becomes larger. On the other hand, when the common rail does not have mounting portions, a member such as a bracket for fixing the common rail is necessary and the number of components increases. In addition, a member such as a bracket for fixing the injector may also become necessary.
By comparison, there is a fuel injection system in which an injector is directly connected to a common rail without involving a fuel pipe. Accordingly, the fuel pipe can be eliminated, an occurrence of a pressure loss of fuel can be suppressed, and the number of components can be reduced. However, in a fuel injection system in which an injector is directly connected to a common rail without involving a fuel pipe, depending on a fixing structure of the common rail and the injector, there is a risk that strength of the fuel injection system may decline and vibration and noise may become amplified.
The present invention has been made in consideration of the circumstances described above and an object thereof is to provide a fuel injection system capable of suppressing an occurrence of distortion in an injector during assembly of components. In addition, the present invention has been made in consideration of the circumstances described above and an object thereof is to provide a fuel injection system capable of suppressing an occurrence of pressure loss of fuel, reducing the number of components, and reducing vibration and noise.
The problem described above is solved by a fuel injection system according to the present invention injecting fuel into a combustion chamber of an engine, the fuel injection system including: a bracket which is fixed to a cylinder head of the engine; a fuel accumulator which is supported by and fixed to the bracket and which accumulates pressure of the fuel supplied from a fuel pump; and an injector which is directly connected to the fuel accumulator and mounted to the cylinder head and which injects the fuel, supplied from the fuel accumulator, into the combustion chamber, wherein at least one of the fuel accumulator and the bracket has a guide member which guides the injector to a mount position on the cylinder head.
With the fuel injection system according to the present invention, the fuel accumulator which accumulates pressure of the fuel supplied from the fuel pump is supported by and fixed to the bracket which is fixed to the cylinder head of the engine. In addition, the injector which injects the fuel supplied from the fuel accumulator into the combustion chamber of the engine is directly connected to the fuel accumulator and also mounted to the cylinder head. In this case, at least one of the fuel accumulator and the bracket has a guide member which guides the injector to a mount position on the cylinder head. Therefore, when the fuel accumulator is assembled and fixed to the bracket, even in a state where a position of the injector relative to the cylinder head is not determined, the fuel accumulator guides the injector to the mount position on the cylinder head with the guide member while being assembled and fixed to the bracket. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be suppressed.
In addition, since the fuel accumulator guides the injector to the mount position on the cylinder head with the guide member while being assembled and fixed to the bracket, a dedicated jig and a special tool are not required. Accordingly, the fuel injection system according to the present invention can prevent the number of steps from increasing in an assembly process of the fuel accumulator with respect to the bracket and an assembly process of the injector with respect to the cylinder head. Furthermore, the fuel injection system according to the present invention can eliminate the need for a dedicated jig and a special tool during after-sales service and maintenance in the market.
In the fuel injection system according to the present invention, preferably, the guide member has a protruding portion provided on one of the fuel accumulator and the bracket and a recessed portion which is provided on the other of the fuel accumulator and the bracket and into which the protruding portion fits.
With the fuel injection system according to the present invention, due to the protruding portion fitting into the recessed portion, the guide member can more reliably guide the injector to the mount position on the cylinder head. In other words, when the fuel accumulator is assembled to the bracket and when the injector is mounted to the cylinder head, the guide member is used as an insertion guide. Therefore, when the fuel accumulator is assembled and fixed to the bracket, even in a state where a position of the injector relative to the cylinder head is not determined, the fuel accumulator can more reliably guide the injector to the mount position on the cylinder head with the guide member. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed.
In the fuel injection system according to the present invention, preferably, the injector is mounted to the cylinder head by being inserted into an insertion hole formed in the cylinder head, and a direction in which the protruding portion fits into the recessed portion is parallel to a direction of insertion of the injector into to the insertion hole.
With the fuel injection system according to the present invention, the direction in which the protruding portion fits into the recessed portion is parallel to the insertion direction of the injector relative to the insertion hole. Therefore, a direction in which the fuel accumulator is assembled and fixed to the bracket is parallel to the insertion direction of the injector relative to the insertion hole. As a result, the fuel accumulator proceeds parallel to the direction of insertion of the injector into the injector and is assembled and fixed to the bracket while guiding the injector to the mount position on the cylinder head with the guide member. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed.
In the fuel injection system according to the present invention, preferably, the guide member has the protruding portion in plurality and the recessed portion in plurality such that each of the plurality of recessed portions is fitted by each of the plurality of protruding portions.
With the fuel injection system according to the present invention, the guide member has a plurality of the protruding portions and a plurality of the recessed portions. Each of the plurality of protruding portions fits into each of the plurality of recessed portions. Therefore, when the fuel accumulator is assembled to the bracket and when the injector is mounted to the cylinder head, the guide member is used as an insertion guide at a plurality of positions. As a result, the fuel accumulator is assembled and fixed to the bracket while guiding the injector to the mount position on the cylinder head at a plurality of positions with the guide member. Accordingly, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed without using a dedicated jig and a special tool.
In the fuel injection system according to the present invention, preferably, when the injector is mounted to the cylinder head, the protruding portion starts to fit into the recessed portion before a position of the injector relative to the cylinder head is determined.
With the fuel injection system according to the present invention, when the injector is mounted to the cylinder head, the guide member can start guiding the injector to the mount position on the cylinder head before the position of the injector relative to the cylinder head is determined. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed.
In the fuel injection system according to the present invention, preferably, the fuel accumulator is fixed to the bracket by using first fastening members, the bracket is fixed to the cylinder head by using second fastening members, the bracket has first fixing portions which mesh with the first fastening members, second fixing portions each having a hole through which each of the second fastening members passes, and a reinforcing portion which connects and reinforces the first fixing portion and the second fixing portion that are adjacent to each other, and the bracket is formed in a ladder shape or a grid shape.
With the fuel injection system according to the present invention, the fuel accumulator is fixed to the bracket by using first fastening members. The bracket is fixed to the cylinder head by using second fastening members. In addition, the bracket has first fixing portions which mesh with the first fastening members, second fixing portions each having a hole through which each of the second fastening members passes, and a reinforcing portion which connects and reinforces the first fixing portion and the second fixing portion that are adjacent to each other, and the bracket is formed in a ladder shape or a grid shape. Accordingly, the fuel injection system according to the present invention can achieve a reduction in the number of components while reinforcing a fixing structure of the fuel accumulator and the injector using the bracket being formed in a ladder shape or a grid shape.
The problem described above is solved by a fuel injection system according to the present invention injecting fuel into a combustion chamber of an engine, the fuel injection system including: a bracket which is fixed to a cylinder head of the engine; a fuel accumulator which is supported by and fixed to the bracket and which accumulates pressure of the fuel supplied from a fuel pump; and an injector which is directly connected to the fuel accumulator and mounted to the cylinder head and which injects the fuel, supplied from the fuel accumulator, into the combustion chamber, wherein the fuel accumulator is fixed to the bracket by using first fastening members, the bracket is fixed to the cylinder head by using second fastening members, the bracket has first fixing portions which mesh with the first fastening members, second fixing portions each having a hole through which each of the second fastening members passes, and a reinforcing portion which connects and reinforces the first fixing portion and the second fixing portion that are adjacent to each other, and the bracket is formed in a ladder shape or a grid shape.
With the fuel injection system according to the present invention, the fuel accumulator which accumulates pressure of the fuel supplied from the fuel pump is supported by and fixed to the bracket which is fixed to the cylinder head of the engine. In addition, the injector which injects the fuel, supplied from the fuel accumulator, into the combustion chamber of the engine is directly connected to the fuel accumulator and also mounted to the cylinder head. In this manner, since the injector is directly connected to the fuel accumulator, an occurrence of pressure loss of fuel is suppressed and the number of components including a fuel pipe and a bracket for fixing the injector can be reduced.
In this case, the fuel accumulator is fixed to the bracket using first fastening members. The bracket is fixed to the cylinder head using second fastening members. In addition, the bracket which supports the fuel accumulator to which the injector is directly connected has first fixing portions which mesh with the first fastening members, second fixing portions each having a hole through which each of the second fastening members passes, and a reinforcing portion which connects and reinforces the first fixing portion and the second fixing portion that are adjacent to each other, and the bracket is formed in a ladder shape or a grid shape. Accordingly, the fuel injection system according to the present invention can reinforce a fixing structure of the fuel accumulator and the injector using the bracket being formed in a ladder shape or a grid shape. Since strength of the fixing structure of the fuel accumulator and the injector is increased by the bracket being formed in a ladder shape or a grid shape, vibration that occurs in the fuel injection system can be reduced. In addition, since the vibration that occurs in the fuel injection system can be reduced, noise that occurs in the fuel injection system can be reduced. Accordingly, the fuel injection system according to the present invention can suppress an occurrence of pressure loss of fuel, reduce the number of components, and reduce vibration and noise.
In the fuel injection system according to the present invention, preferably, the reinforcing portion is a first reinforcing portion, and the bracket further includes a second reinforcing portion which connects and reinforces the first fixing portions that are adjacent to each other and a third reinforcing portion which connects and reinforces the second fixing portions that are adjacent to each other.
With the fuel injection system according to the present invention, the bracket has a first reinforcing portion which connects and reinforces one of the first fixing portions and one of the second fixing portions that are adjacent to each other, a second reinforcing portion which connects and reinforces the first fixing portions that are adjacent to each other, and a third reinforcing portion which connects and reinforces the second fixing portions that are adjacent to each other, and the bracket is formed in a ladder shape or a grid shape. Therefore, strength of the fixing structure of the fuel accumulator and the injector is further increased. As a result, the vibration that occurs in the fuel injection system can be further reduced. In addition, since the vibration that occurs in the fuel injection system can be further reduced, noise that occurs in the fuel injection system can be further reduced. Accordingly, the fuel injection system according to the present invention can suppress an occurrence of pressure loss of fuel, reduce the number of components, and further reduce vibration and noise.
In the fuel injection system according to the present invention, preferably, the first fastening members pass through, from above, holes formed in the fuel accumulator and mesh with the first fixing portions, and the second fastening members pass through, from above, the holes formed in the second fixing portions and mesh with the cylinder head.
With the fuel injection system according to the present invention, the first fastening members pass through, from above, holes formed in the fuel accumulator and mesh with the first fixing portions of the bracket. The second fastening members pass through, from above, the holes formed in the second fixing portions of the bracket and mesh with the cylinder head. Therefore, when carrying out work to assemble and fix the bracket to the cylinder head, a worker can pass the second fastening members through the holes formed in the second fixing portions of the bracket from above and cause the second fastening members to mesh with the cylinder head and readily fasten the bracket to the cylinder head. In addition, when carrying out work to assemble and fix the fuel accumulator to which the injector is directly connected to the bracket, the worker can pass the first fastening members through holes formed in the fuel accumulator from above and cause the first fastening members to mesh with the first fixing portions of the bracket and readily fasten the fuel accumulator to which the injector is directly connected to the bracket. Accordingly, the fuel injection system according to the present invention can facilitate assemblability and improve workability.
In the fuel injection system according to the present invention, preferably, a fastening surface which comes into contact with the bracket and which is fastened in the fuel accumulator is a same surface as a positioning surface which comes into contact with the injector and which determines a position of the injector in the fuel accumulator.
With the fuel injection system according to the present invention, a fastening surface which comes into contact with the bracket and which is fastened among the fuel accumulator is a same surface as a positioning surface which comes into contact with the injector and which determines a position of the injector among the fuel accumulator. Accordingly, the fuel injection system according to the present invention can facilitate assemblability, improve workability, and fix the fuel accumulator to which the injector is directly connected to the bracket in a stable manner.
In the fuel injection system according to the present invention, preferably, at least one of the fuel accumulator and the bracket has a guide member which guides the injector to a mount position on the cylinder head.
With the fuel injection system according to the present invention, at least one of the fuel accumulator and the bracket has a guide member which guides the injector to a mount position on the cylinder head. Therefore, when the fuel accumulator is assembled and fixed to the bracket, even in a state where a position of the injector relative to the cylinder head is not determined, the fuel accumulator guides the injector to the mount position on the cylinder head with the guide member while being assembled and fixed to the bracket. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be suppressed.
In addition, since the fuel accumulator guides the injector to the mount position on the cylinder head with the guide member while being assembled and fixed to the bracket, a dedicated jig and a special tool are not required. Accordingly, the fuel injection system according to the present invention can prevent the number of steps from increasing in an assembly process of the fuel accumulator with respect to the bracket and an assembly process of the injector with respect to the cylinder head. Furthermore, the fuel injection system according to the present invention can eliminate the need for a dedicated jig and a special tool during after-sales service and maintenance in the market.
In the fuel injection system according to the present invention, preferably, the guide member has a protruding portion provided on one of the fuel accumulator and the bracket and a recessed portion which is provided on the other of the fuel accumulator and the bracket and in which the protruding portion fits.
With the fuel injection system according to the present invention, due to the protruding portion fitting into the recessed portion, the guide member can more reliably guide the injector to the mount position on the cylinder head. In other words, when the fuel accumulator is assembled to the bracket and when the injector is mounted to the cylinder head, the guide member is used as an insertion guide. Therefore, when the fuel accumulator is assembled and fixed to the bracket, even in a state where a position of the injector relative to the cylinder head is not determined, the fuel accumulator can more reliably guide the injector to the mount position on the cylinder head with the guide member. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed.
In the fuel injection system according to the present invention, preferably, the injector is mounted to the cylinder head by being inserted into an insertion hole formed in the cylinder head, and a direction in which the protruding portion fits into the recessed portion is parallel to a direction of insertion of the injector into the insertion hole.
With the fuel injection system according to the present invention, the direction in which the protruding portion fits into the recessed portion is parallel to the direction of insertion of the injector into the insertion hole. Therefore, a direction in which the fuel accumulator is assembled and fixed to the bracket is parallel to the insertion direction of the injector relative to the insertion hole. As a result, the fuel accumulator proceeds parallel to the insertion direction of the injector relative to the injector and is assembled and fixed to the bracket while guiding the injector to the mount position on the cylinder head with the guide member. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed.
In the fuel injection system according to the present invention, preferably, the cylinder head has a sleeve which is press-fitted into the insertion hole and which determines a position of insertion of the injector into the insertion hole.
With the fuel injection system according to the present invention, a sleeve which determines a position of insertion of the injector into the insertion hole to which the injector is to be inserted is press-fitted into the insertion hole before the insertion of the injector. Therefore, the sleeve can more reliably determine a position of the injector and, at the same time, suppress a rotation of the sleeve itself in the insertion hole. Accordingly, the fuel injection system according to the present invention can improve durability and reliability of the injector.
In the fuel injection system according to the present invention, preferably, the guide member has the protruding portion in plurality and the recessed portion in plurality such that each of the plurality of recessed portions is fitted by each of the plurality of protruding portions.
With the fuel injection system according to the present invention, the guide member has a plurality of the protruding portions and a plurality of the recessed portions. Each of the plurality of protruding portions fits into each of the plurality of recessed portions. Therefore, when the fuel accumulator is assembled to the bracket and when the injector is mounted to the cylinder head, the guide member is used as an insertion guide at a plurality of positions. As a result, the fuel accumulator is assembled and fixed to the bracket while guiding the injector to the mount position on the cylinder head at a plurality of positions with the guide member. Accordingly, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed without using a dedicated jig and a special tool.
In the fuel injection system according to the present invention, preferably, when the injector is mounted to the cylinder head, the protruding portion starts to fit into the recessed portion before a position of the injector relative to the cylinder head is determined.
With the fuel injection system according to the present invention, when the injector is mounted to the cylinder head, the guide member can start guiding the injector to the mount position on the cylinder head before the position of the injector relative to the cylinder head is determined. Accordingly, when the fuel accumulator is assembled and fixed to the bracket and when the injector is mounted to the cylinder head, the fuel injection system according to the present invention can further prevent a flexural load or the like from being applied to the injector being connected to the fuel accumulator and an occurrence of distortion in the injector can be further suppressed.
According to the present invention, a fuel injection system capable of suppressing an occurrence of distortion in an injector during assembly of components can be provided. In addition, according to the present invention, a fuel injection system capable of suppressing an occurrence of pressure loss of fuel, reducing the number of components, and reducing vibration and noise can be provided.
Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to drawings.
Although the embodiment described below is a preferred specific example of the present invention and may therefore be subject to various technically preferable limitations, the scope of the present invention is not limited to such aspects unless a description that specifically limits the present invention is provided below. In addition, similar components in the drawings will be denoted by same reference signs and detailed descriptions will be omitted when appropriate to do so.
In
An engine 2 represented in
The engine 2 is equipped with a cylinder head 21, a head cover 22, an intake manifold 23, and a fuel injection system 3. The fuel injection system 3 is provided in an upper part of the cylinder head 21. Note that in the present specification, it is assumed that an up-down direction corresponds to an up-down direction of industrial machinery such as a construction machine, an agricultural machine, and a lawn mower in a state where the engine 2 is mounted to the industrial machinery.
The fuel injection system 3 according to the present embodiment is equipped with a bracket 5, a fuel accumulator 6, an injector 7, and a harness 8.
The bracket 5 is fixed to an upper part of the cylinder head 21 using a plurality of second fastening members 59. In the fuel injection system 3 according to the present embodiment, the bracket 5 is fixed to the cylinder head 21 using three second fastening members 59. Specifically, the second fastening members 59 pass through holes 521 (refer to
The fuel accumulator 6 is a so-called common rail type fuel injection apparatus and accumulates, in a common rail, pressure of fuel having been boosted by a fuel pump (not illustrated) and supplied through the fuel pipe 61. The fuel accumulator 6 is fixed to the bracket 5 using a plurality of first fastening members 62. In the fuel injection system 3 according to the present embodiment, the fuel accumulator 6 is fixed to the bracket 5 using three first fastening members 62. Specifically, the first fastening member 62 pass through holes 63 (refer to
As represented in
The harness 8 is connected to the injector 7 in a connecting portion 81 that is referred to as a coupler or the like and supplies the injector 7 with power. For example, the injector 7 opens a needle valve using power which is controlled by an electronic control unit (ECU) based on a detection signal related to the number of revolutions of the engine, a detection signal related to an accelerator position, or the like and which is supplied via the harness 8, and injects fuel supplied from the fuel accumulator 6 into a combustion chamber 215 (refer to
The harness 8 is held by a holding member 82 and fixed to the bracket 5 via the holding member 82. Specifically, as represented in
First, details of the bracket according to the present embodiment will be described with reference to
As represented in
The first fixing portion 51 has a female screw 511 which meshes with a male screw of the first fastening member 62. As represented in
Note that the recessed portion 513 is not limited to being formed in the two first fixing portions 51 at both ends among the three first fixing portions 51 and need only be formed so as to correspond to a protruding portion 64 (refer to
The second fixing portion 52 has a hole 521 which, for example, a male screw of the second fastening member 59 can pass through. As represented in
The third fixing portion 53 has a hole 531 into which the projecting portion 821 of the holding member 82 can be inserted. As represented in
The first reinforcing portion 541 connects one of the first fixing portions 51 and one of the second fixing portions 52 that are adjacent to each other to reinforce the bracket 5. The second reinforcing portion 542 connects the first fixing portions 51 that are adjacent to each other to reinforce the bracket 5. The third reinforcing portion 543 connects the second fixing portions 52 that are adjacent to each other to reinforce the bracket 5.
The bracket 5 according to the present embodiment is structured as described above and is formed in a ladder shape or a grid shape.
Next, assembly of the bracket 5 and the fuel accumulator 6 will be described with reference to
As described earlier regarding
As represented in
In this case, when the fuel accumulator 6 is fastened to the bracket 5 using the first fastening members 62 in a state where the injector 7 is held by the fuel accumulator 6 but the position of the injector 7 is not determined, there is a risk that, for example, a flexural load or the like may be applied to the injector 7 being directly connected to the fuel accumulator 6. When a flexural load or the like is applied to the injector 7, there is a risk that distortion in the injector 7 may occur. When distortion in the injector 7 occurs, an attitude of the injector 7 may deviate from a designed attitude and may affect a fuel injection amount. The fuel injection amount of the injector 7 affects performance of the engine 2 and exhaust performance. Therefore, the injector 7 is desirably assembled in a state where the designed attitude is maintained.
By comparison, in the fuel injection system 3 according to the present embodiment, the fuel accumulator 6 has the protruding portion 64 as represented in
The protruding portion 64 may be provided on the fuel accumulator 6 or provided on the bracket 5. In other words, the protruding portion 64 is provided on one of the fuel accumulator 6 and the bracket 5. The recessed portion 513 may be provided in the fuel accumulator 6 or provided in the bracket 5. In other words, the recessed portion 513 is provided in the other of the fuel accumulator 6 and the bracket 5. In the example represented in
For example, the protruding portion 64 is a pipe pin which fits into the recessed portion 513. In the example represented in
Note that the protruding portion 64 is not limited to being a pipe pin. The protruding portion 64 need only have a shape that fits into the recessed portion 513 and may be a solid rod-shaped member. For example, the protruding portion 64 may be a sleeve or a collar. A vertical sectional shape of the protruding portion 64 is not particularly limited.
As represented in
Note that in a similar manner to the case related to the recessed portion 513 described above, the protruding portions 64 are not limited to being fixed to the two holes 63 at both ends among the three holes 63 of the fuel accumulator 6 and need only be provided so as to correspond to the recessed portions 513. For example, the protruding portions 64 may be fixed to all of the three holes 63 of the fuel accumulator 6. In addition, in order to further improve guiding accuracy and positioning accuracy in a horizontal direction, the protruding portions 64 are desirably fixed by at least two holes 63 among the three holes 63 of the fuel accumulator 6. For example, the protruding portions 64 may be fixed to the central hole 63 and any of the holes 63 at both ends among the three holes 63 of the fuel accumulator 6.
As represented in
Specifically, as represented in
In addition, as described earlier, the recessed portion 513 has an inner circumferential surface that is parallel to the insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21. In other words, an axis of the recessed portion 513 is parallel to the insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21. Therefore, a direction in which the protruding portion 64 fits into the recessed portion 513 is parallel to the insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21. Therefore, a direction in which the fuel accumulator 6 is assembled and fixed to the bracket 5 is parallel to an insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21.
Accordingly, the fuel accumulator 6 proceeds parallel to the insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21 and is assembled and fixed to the bracket 5 while guiding the injector 7 to the mount position on the cylinder head 21 with the protruding portion 64 and the recessed portion 513. In this manner, due to the protruding portion 64 fitting into the recessed portion 513, the guide member having the protruding portion 64 and the recessed portion 513 can more reliably guide the injector 7 to the mount position on the cylinder head 21. In other words, when the fuel accumulator 6 is assembled to the bracket 5 and when the injector 7 is mounted to the cylinder head 21, the guide member having the protruding portion 64 and the recessed portion 513 is used as an insertion guide.
As described above, with the fuel injection system 3 according to the present embodiment, the fuel accumulator 6 which accumulates pressure of fuel supplied from a fuel pump is supported by and fixed to the bracket 5 which is fixed to the cylinder head 21 of the engine 2. In addition, the injector 7 which injects the fuel supplied from the fuel accumulator 6 into the combustion chamber 215 (refer to
In addition, since the fuel accumulator 6 guides the injector 7 to the mount position on the cylinder head 21 with the protruding portion 64 and the recessed portion 513 while being assembled and fixed to the bracket 5, a dedicated jig and a special tool are not required. Accordingly, the fuel injection system 3 according to the present embodiment can prevent the number of steps from increasing in an assembly process of the fuel accumulator 6 with respect to the bracket 5 and an assembly process of the injector 7 with respect to the cylinder head 21. In addition, the fuel injection system 3 according to the present embodiment can eliminate the need for a dedicated jig and a special tool during after-sales service and maintenance in the market.
Furthermore, due to the protruding portion 64 fitting into the recessed portion 513, the guide member having the protruding portion 64 and the recessed portion 513 can more reliably guide the injector 7 to the mount position on the cylinder head 21. In other words, when the fuel accumulator 6 is assembled to the bracket 5 and when the injector 7 is mounted to the cylinder head 21, the guide member having the protruding portion 64 and the recessed portion 513 is used as an insertion guide. Therefore, when the fuel accumulator 6 is assembled and fixed to the bracket 5, even in a state where a position of the injector 7 relative to the cylinder head 21 is not determined, the fuel accumulator 6 can more reliably guide the injector 7 to the mount position on the cylinder head 21 with the protruding portion 64 and the recessed portion 513. Accordingly, when the fuel accumulator 6 is assembled and fixed to the bracket 5 and when the injector 7 is mounted to the cylinder head 21, the fuel injection system 3 according to the present embodiment can further prevent a flexural load or the like from being applied to the injector 7 being connected to the fuel accumulator 6 and an occurrence of distortion in the injector 7 can be further suppressed.
In addition, a direction in which the protruding portion 64 fits into the recessed portion 513 is parallel to the insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21. Therefore, a direction in which the fuel accumulator 6 is assembled and fixed to the bracket 5 is parallel to an insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21. Therefore, the fuel accumulator 6 proceeds parallel to the insertion direction of the injector 7 relative to the insertion hole 212 of the cylinder head 21 and is assembled and fixed to the bracket 5 while guiding the injector 7 to the mount position on the cylinder head 21 with the protruding portion 64 and the recessed portion 513. Accordingly, when the fuel accumulator 6 is assembled and fixed to the bracket 5 and when the injector 7 is mounted to the cylinder head 21, the fuel injection system 3 according to the present embodiment can further prevent a flexural load or the like from being applied to the injector 7 being connected to the fuel accumulator 6 and an occurrence of distortion in the injector 7 can be further suppressed.
In addition, the guide member has a plurality of protruding portions 64 and a plurality of recessed portions 513. Each of the plurality of protruding portions 64 fits into each of the plurality of recessed portions 513. Therefore, when the fuel accumulator 6 is assembled to the bracket 5 and when the injector 7 is mounted to the cylinder head 21, the plurality of protruding portions 64 and the plurality of recessed portions 513 are used as insertion guides at a plurality of positions. As a result, the fuel accumulator 6 is assembled and fixed to the bracket 5 while guiding the injector 7 to the mount position on the cylinder head 21 at a plurality of positions with the plurality of protruding portions 64 and the plurality of recessed portions 513. Accordingly, the fuel injection system 3 according to the present embodiment can further prevent a flexural load or the like from being applied to the injector 7 being connected to the fuel accumulator 6 and an occurrence of distortion in the injector 7 can be further suppressed without using a dedicated jig and a special tool.
In addition, when the injector 7 is mounted to the cylinder head 21, the protruding portion 64 and the recessed portion 513 can start guiding the injector 7 to the mount position on the cylinder head 21 before the position of the injector 7 relative to the cylinder head 21 is determined. Accordingly, when the fuel accumulator 6 is assembled and fixed to the bracket 5 and when the injector 7 is mounted to the cylinder head 21, the fuel injection system 3 according to the present embodiment can further prevent a flexural load or the like from being applied to the injector 7 being connected to the fuel accumulator 6 and an occurrence of distortion in the injector 7 can be further suppressed.
Furthermore, since the injector 7 is directly connected to the fuel accumulator 6, an occurrence of pressure loss of fuel is suppressed and the number of components including a fuel pipe and a bracket for fixing the injector can be reduced. In this case, the bracket 5 which supports the fuel accumulator 6 to which the injector 7 is directly connected has first fixing portions 51 which mesh with the first fastening members 62, second fixing portions 52, each of which having a hole 521 through which each of the second fastening members 59 passes, and the first reinforcing portion 541 which connects and reinforces one of the first fixing portions 51 and one of the second fixing portions 52 that are adjacent to each other, and the bracket 5 is formed in a ladder shape or a grid shape. Accordingly, the fuel injection system 3 according to the present embodiment can reinforce a fixing structure of the fuel accumulator 6 and the injector 7 using the bracket 5 which is formed in a ladder shape or a grid shape. Since strength of the fixing structure of the fuel accumulator 6 and the injector 7 is increased by the bracket 5 formed in a ladder shape or a grid shape, vibration that occurs in the fuel injection system 3 can be reduced. In addition, since the vibration that occurs in the fuel injection system 3 can be reduced, noise that occurs in the fuel injection system 3 can be reduced. Accordingly, the fuel injection system 3 according to the present embodiment can suppress an occurrence of pressure loss of fuel, reduce the number of components, and reduce vibration and noise.
In addition, the bracket has the first reinforcing portion 541 which connects and reinforces one of the first fixing portions 51 and one of the second fixing portions 52 that are adjacent to each other, the second reinforcing portion 542 which connects and reinforces the first fixing portions 51 that are adjacent to each other, and the third reinforcing portion 543 which connects and reinforces the second fixing portions 52 that are adjacent to each other, and the bracket 5 is formed in a ladder shape or a grid shape. Therefore, strength of the fixing structure of the fuel accumulator 6 and the injector 7 is further increased. As a result, the vibration that occurs in the fuel injection system 3 can be further reduced. In addition, since the vibration that occurs in the fuel injection system 3 can be further reduced, noise that occurs in the fuel injection system 3 can be further reduced. Accordingly, the fuel injection system 3 according to the present embodiment can suppress an occurrence of pressure loss of fuel, reduce the number of components, and further reduce vibration and noise.
In addition, the first fastening members 62 pass through holes 63 formed in the fuel accumulator 6 from above and mesh with the first fixing portions 51 of the bracket 5. The second fastening members 59 pass through the holes 521 formed in the second fixing portions 52 of the bracket 5 from above and mesh with the cylinder head 21. Therefore, when carrying out work to assemble and fix the bracket 5 to the cylinder head 21, a worker can pass the second fastening members 59 through the holes 521 from above and cause the second fastening members 59 to mesh with the cylinder head 21 and readily fasten the bracket 5 to the cylinder head 21. In addition, when carrying out work to assemble and fix the fuel accumulator 6 to which the injector 7 is directly connected to the bracket 5, the worker can pass the first fastening members 62 through the holes 63 of the fuel accumulator 6 from above and cause the first fastening members 62 to mesh with the first fixing portions 51 of the bracket 5 and readily fasten the fuel accumulator 6 to which the injector 7 is directly connected to the bracket 5. Accordingly, the fuel injection system 3 according to the present embodiment can facilitate assemblability and improve workability.
In addition, the sleeve 211 which determines an insertion position of the injector 7 relative to the insertion hole 212 to which the injector 7 is to be inserted is press-fitted into the insertion hole 212 of the cylinder head 21. Therefore, the sleeve 211 can more accurately determine a position of the injector 7 and, at the same time, suppress a rotation of the sleeve 211 itself in the insertion hole 212. Accordingly, the fuel injection system 3 according to the present embodiment can improve durability and reliability of the injector 7.
As described earlier regarding
When an injector-driving harness is fixed to, for example, the head cover 22 (refer to
By comparison, with the fuel injection system 3 according to the present embodiment, the harness 8 (in other words, an injector-driving harness) is connected to the injector 7 and fixed to the bracket 5. As described earlier regarding
In addition, the harness 8 is fixed to the bracket 5 at a position adjacent to the connecting portion 81 being connected to the injector 7. Therefore, the portion where the harness 8 is fixed to the bracket 5 can support the harness 8 at a position that is close to the connecting portion 81 between the harness 8 and the injector 7. Accordingly, the fuel injection system 3 according to the present embodiment can further suppress vibration of the injector-driving harness 8.
Furthermore, the harness 8 is extended along the array direction A1 of the plurality of injectors 7 and fixed to the bracket 5 at a position between a plurality of injectors 7 that are adjacent to each other. Therefore, the portion where the harness 8 is fixed to the bracket 5 can support the harness 8 at a position that is close to the connecting portion 81 between the harness 8 and the injector 7 among the harness 8 that extends along the array direction A1 of the plurality of injectors 7. Accordingly, the fuel injection system 3 according to the present embodiment can further suppress vibration of the injector-driving harness 8.
Furthermore, the holding member 82 which holds the harness 8 is mounted to the bracket 5 and fixes the harness 8 to the bracket 5. Therefore, the harness 8 is not only fixed to the bracket 5 more reliably but also fixed to the bracket 5 with a simple structure. Accordingly, the fuel injection system 3 according to the present embodiment can more reliably fix the harness 8 to the bracket 5 with the holding member 82 and suppress vibration of the harness 8 while preventing the number of components from increasing.
As described earlier regarding
As represented in
As described earlier regarding
By comparison, with the fuel injection system 3 according to the present embodiment, the bracket 5 which supports the fuel accumulator 6 is placed on the upper part of the cylinder head 21 so as to straddle over the combustion chamber 215 of the engine 2 and is fixed to the upper part of the cylinder head 21. In this manner, since the bracket 5 is placed on and fixed to the upper part of the cylinder head 21 in a state of straddling over the combustion chamber 215 of the engine 2, combustion noise that is generated in the combustion chamber 215 of the engine 2 can be prevented from leaking above the cylinder head 21. In addition, the bracket 5 supporting the fuel accumulator 6 functions as a heavy object that is fixed to the upper part of the cylinder head 21 and exhibits an attenuation effect in a portion being fixed to the cylinder head 21. Therefore, the bracket 5 has a function of blocking combustion noise that is generated in the combustion chamber 215 of the engine 2 or, in other words, a noise reduction function. Accordingly, the fuel injection system 3 according to the present embodiment can reduce combustion noise that is generated in the combustion chamber 215 of the engine 2.
In addition, when the combustion chamber 215 is an auxiliary chamber formed inside the cylinder head 21, the bracket 5 positioned directly above the auxiliary chamber can prevent combustion noise that is generated in the auxiliary chamber from leaking above the cylinder head 21. Furthermore, the bracket 5 supporting the fuel accumulator 6 functions as a heavy object that is fixed to the upper part of the cylinder head 21 and exhibits an attenuation effect in the portion being fixed to the cylinder head 21. Therefore, the bracket 5 has a function of blocking combustion noise that is generated in the auxiliary chamber or, in other words, a noise reduction function. Accordingly, in the case where the combustion chamber 215 is an auxiliary chamber formed inside the cylinder head 21, the fuel injection system 3 according to the present embodiment can efficiently reduce combustion noise that is generated in the auxiliary chamber of an indirect injection engine.
In addition, the cylinder head 21 has the placement surface 216 on which the bracket 5 is placed. Therefore, the fuel injection system 3 according to the present embodiment can prevent distortion from occurring in the bracket 5 when the bracket 5 is assembled and fixed to the cylinder head 21 and enables the bracket 5 to be fixed to the upper part of the cylinder head 21 in a stable manner. Furthermore, the fuel injection system 3 according to the present embodiment can improve assemblability of the bracket 5 with respect to the upper part of the cylinder head 21. In addition, when the combustion chamber 215 is an auxiliary chamber formed inside the cylinder head 21, the placement surface 216 of the cylinder head 21 is provided in a region that straddles over the auxiliary chamber which is provided in the cylinder head 21 of an indirect injection engine. Therefore, the bracket 5 is placed on the placement surface 216 provided in a region that straddles over the auxiliary chamber in a state of straddling over the auxiliary chamber and the bracket 5 is fixed to the upper part of the cylinder head 21 in a stable manner. Accordingly, the bracket 5 can suppress transmission of vibration that is generated by combustion inside the auxiliary chamber to above the cylinder head 21. Accordingly, in the case where the combustion chamber 215 is an auxiliary chamber formed inside the cylinder head 21, the fuel injection system 3 according to the present embodiment can reduce combustion noise that is generated in the auxiliary chamber and reduce vibration that is generated by combustion in the auxiliary chamber.
Note that the protruding portion 64 that is press-fitted into and fixed to the hole 63 has been omitted for convenience of description in
As described above regarding
In addition, the injector 7 (not illustrated in
As represented in
An embodiment of the present invention has been described above. However, the present invention is not limited to the embodiment described above and various modifications can be made without deviating from the scope of claims. A part of the components of the embodiment described above may be omitted or combined in any way so as to differ from the combination described above.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-102755 | Jun 2021 | JP | national |
| 2021-102758 | Jun 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/007024 | 2/21/2022 | WO |
