This disclosure relates generally to fuel injection systems and improved armatures and armature housings for electrically operated fuel injectors.
Fuel injected engines employ fuel injectors, each of which delivers a metered quantity of fuel to an associated engine cylinder during each engine cycle. Prior fuel injectors were of the mechanically or hydraulically actuated type with either mechanical or hydraulic control of fuel delivery. More recently, electronically controlled fuel injectors have been developed. In the case of an electronic injector, fuel is supplied to the injector by a transfer pump. The injector may include various mechanisms for pressurizing the fuel delivered by the transfer pump. An electrically operated mechanism either carried outside the injector body or disposed within the injector body is then actuated to cause fuel delivery to the associated engine cylinder.
Prior fuel injector designs have included high pressure fuel passages extending around a central recess containing a solenoid coil and a solenoid armature. One such fuel injection system that delivers pressurized fuel from a high pressure pump and through a common rail to fuel injectors with solenoid valves is illustrated in U.S. Pat. No. 5,975,437. In such systems, the high pressure fuel passage includes turns and bends in order not to intersect the solenoid recess, thereby complicating formation of the passages and requiring the use of plugs to seal off portions of the passages after formation.
Because the overall size of the fuel injector is small, the size of the solenoid is also small, thereby undesirably reducing the available solenoid force on the armature. As a result, the armature should be placed accurately with respect to the solenoid to provide the reliable movement of the armature during the opening and closing the high pressure fuel injector valve.
One aspect of this disclosure involves an improved armature housing and armature for a fuel injector that provides for a more reliable and consistent movement of the armature when its corresponding solenoid coil is activated. The disclosed armature is coupled to an armature pin. The armature housing includes a first cylindrical portion that slidably accommodates the armature pin. The armature housing also includes a second cylindrical portion that is coupled to the first cylindrical portion. The second cylindrical portion slidably accommodates the armature. Using appropriate manufacturing tolerances for the outer diameters of the armature pin and armature and the inner diameters of the first and second cylindrical portions respectively, the disclosed armature housing provides for more reliable and consistent movement of the armature when the solenoid is energized.
In another aspect of this disclosure, a fuel injector is disclosed that includes an armature coupled to an armature pin. The fuel injector also includes an armature housing that includes a first cylindrical portion for slidably accommodating the armature pin and a second cylindrical portion coupled to the first cylindrical portion. The second cylindrical portion slidably accommodates the armature. The fuel injector also includes a solenoid including a stator and a coil that engages the second cylindrical portion of the armature housing. The armature pin includes a distal end that includes or is coupled to a closure element. The closure element engages a first orifice of an orifice plate when the armature is in a relaxed position. The closure element is lifted off of the first orifice and the orifice plate when the solenoid is energized and the armature pin and closure element are moved away from the orifice plate.
In another aspect of this disclosure, a fuel injection system is provided. The disclosed fuel injection system includes a common rail containing high pressure fuel. The fuel injection system also includes a plurality of fuel injectors fluidly connected to the common rail. Each of the fuel injectors includes an armature coupled to an armature pin. Each fuel injector also includes an armature housing including a first cylindrical portion for slidably accommodating the armature pin and a second cylindrical portion coupled to the first cylindrical portion for slidably accommodating the armature. Each fuel injector of the system also includes a solenoid including a stator and a coil that engages the second cylindrical portion of the armature housing. The armature pin of each injector has a distal end that includes or is coupled to a closure element. The closure element engages a first orifice of an orifice plate when the armature is in a relaxed position. The closure element is lifted off of the first orifice and orifice plate when the solenoid is energized and the armature, armature pin and closure element are moved away from the orifice plate.
Turning first to
As shown in
Turning back to
Specifically, the armature pin 28 is connected to a collar 38 that traps the armature spring 39 between the collar 38 and the lower surface 41 of the first cylindrical portion 26. The armature spring 39 acts to pull the armature pin 28 and armature 24 away from the solenoid assembly 18 or downward in the perspective of
The needle valve 48 includes a proximal end 51 disposed opposite the orifice 42 from the closure element 32. The needle valve 48 may also include a collar or shoulder 52 to support an end or collar 53 of the valve spring 54. In the position shown in
When the solenoid coil 14 is activated and the armature 24 and armature pin 28 move towards the stator 13 or upward in the orientation of
In the embodiment shown, the solenoid case 11 is connected to injector body 12 which, in turn, is connected to the valve body 61. The distal end 62 of the valve body 61 is coupled to the nozzle 57. The orifice plate 43 may be sandwiched between the fuel injector body 12 and a block 63. The fuel passageway 45 may pass through the block 63 as well as the orifice plate 43. The second cylindrical portion 27 of the armature housing 25 is supported by a spacer shown at 64 in
Turning to
Industrial Applicability
Improvements to fuel injectors and fuel injection systems are disclosed that are based on the disclosed armature housing 25. The disclosed armature housing 25 includes a first cylindrical portion 26 that is designed with tight tolerances with respect to the armature pin 28. The armature housing 25 also includes a second cylindrical portion 27 that is also designed with tight tolerances with respect to the armature 24. The tolerances used for the armature pin 28/first cylindrical portion 26 will typically be less than the tolerances used for the armature 24/second cylindrical portion 27.
More specifically, as shown in
In one example, the tolerance used for the armature pin 28/first cylindrical portion 26 may be about 4 microns and the tolerance used for the armature 24/second cylindrical portion 27 may be about 10 microns, but the tolerances can vary, depending on the size of the fuel injector 10 and the materials used for the first and second cylindrical portions 26, 27 of the armature housing 25, the armature 24 and the armature pin 28.
Thus, the disclosed armature housing 25 provides a more reliable movement of the armature 24 and armature pin 28 when the solenoid assembly 18 is activated. By providing a more reliable movement of the armature 24 and armature pin 28, the disclosed armature housing 25 provides a more reliable release of the closure element 32 from the orifice 42 and therefore a more reliable opening of the valve 48. Conversely, by providing a more reliable movement of the armature 24 and armature pin 28, the disclosed armature housing 25 provides a more reliable engagement of the closure element 32 on the orifice 42 and therefore a more reliable closing of the valve 48.
Number | Name | Date | Kind |
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4231525 | Palma | Nov 1980 | A |
4540122 | Teerman | Sep 1985 | A |
5735375 | Booth et al. | Apr 1998 | A |
5937887 | Baxter et al. | Aug 1999 | A |
6056264 | Benson et al. | May 2000 | A |
6669166 | Enomoto et al. | Dec 2003 | B2 |
6749137 | Kato et al. | Jun 2004 | B2 |
6752374 | Miyamoto et al. | Jun 2004 | B2 |
20030010848 | Laumen | Jan 2003 | A1 |
Number | Date | Country |
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0028206 | May 2000 | WO |
Number | Date | Country | |
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20110147495 A1 | Jun 2011 | US |