This invention relates to a fuel injector arrangement for use in delivering fuel under pressure to a combustion space of an internal combustion engine. The invention relates, in particular, to a fuel injector arrangement suitable for use in a fuel system of the common rail type.
In a known common rail fuel injector, a valve needle is engageable with a seating to control the delivery of fuel to a combustion space. The position of the needle is controlled by controlling the fuel pressure within a control chamber. In such an arrangement, in the event that the valve needle becomes stuck in a lifted position, fuel will be delivered continuously by the injector. Such a continuous discharge of fuel under pressure could cause a catastrophic failure of the engine and/or fuel system.
An alternative arrangement comprises a valve needle spring biased towards a seating, and a control valve controlling the supply of fuel to a delivery chamber of the injector. In such an arrangement, if the control valve sticks in an open position, fuel delivery will occur continuously and may result in failure as described hereinbefore.
It is an object of the invention to provide an injector in which the disadvantages described hereinbefore are obviated or mitigated.
According to the present invention there is provided a fuel injector arrangement comprising a nozzle provided with a bore within which a valve needle is slidable, the needle being engageable with a seating to control the flow of fuel from a delivery chamber to an outlet opening, a surface associated with the needle being exposed to the fuel pressure within a control chamber, and a fuel pressure actuable control valve controlling the supply of fuel to the delivery chamber.
Such an arrangement is advantageous in that continuous delivery of fuel requires both the needle to become stuck in a lifted position and the control valve to become stuck in an open position. The risk of continuous fuel delivery and the associated risk of damage to the engine and fuel system are thereby reduced.
A solenoid actuable valve is conveniently provided to control the fuel pressure within the control chamber, thereby controlling the timing of movement of the valve needle. The solenoid actuable valve may also control the fuel pressure applied to the fuel pressure actuable control valve.
The fuel pressure actuable control valve and the solenoid actuable valve are conveniently mounted upon or form part of a fuel injector of which the nozzle forms part.
The invention will further be described, by way of example, with reference to the accompanying drawings, in which:
The fuel injector arrangement illustrated, somewhat diagrammatically, in
The needle 12 is biased into engagement with the seating by a spring 15 located within a spring chamber 16 which is vented through a passage 17 to an appropriate low pressure fuel reservoir 18. The spring 15 abuts a spring abutment member 19 which engages the upper surface of the needle 12 to transmit the force applied by the spring 15 to the needle 12. The spring abutment member 19 includes a load transmitting member 20 which extends into a chamber 21 within which a piston member 22 is slidable. The upper surface of the piston member 22 is exposed to the fuel pressure within a control chamber 23, the piston member 22 being orientated such that the application of fuel under high pressure to the control chamber 23 applies a force to the needle 12 urging the needle 12 towards its seating.
The delivery chamber 13 communicates through a passage 24 with a bore 25 within which a control valve member 26 is slidable. The control valve member 26 is engageable with a seating defined by the bore 25 to control communication between a passage 27 which opens into a chamber 28 immediately upstream of the seating, and the passage 24. The passage 27 communicates, in use, with a source 29 of fuel under high pressure, for example, the common rail of a common rail fuel system which is charged to an appropriately high pressure by a suitable high pressure fuel pump.
The passage 27 communicates through a passage 30, which is provided with a flow restriction 31, with a passage 32 which opens both into the control chamber 23 and a chamber 33 which is defined, in part, by the upper end surface of the control valve member 26. The control valve member 26 is arranged such that the application of fuel under pressure to the chamber 33 applies a force to the control valve member 26 urging the control valve member 26 into engagement with its seating to prevent communication between the source 29 and the delivery chamber 13.
An electromagnetically actuable valve 34 is provided to control communication between the control chamber 23, and hence the chamber 33, and a suitable low pressure drain reservoir 35.
In the position illustrated in
When fuel injection is to take place, the electromagnetically actuable valve 34 is energized to move the valve member thereof to a position in which communication is permitted between the control chamber 23 and the low pressure drain reservoir 35. As a result, fuel is able to escape from the control chamber 23, and as the rate at which fuel is able to flow to the control chamber 23 is restricted by the restriction 31, the fuel pressure within the control chamber 23 falls. The fuel pressure within the chamber 33 also falls as a result of the communication between the chamber 33 and the control chamber 23 and as a result of the presence of the restriction 31.
The fuel pressure within the chamber 33 will fall to a level sufficient to permit the valve member 26 to lift away from its seating due to the action of the fuel pressure within the chamber 28 upon the exposed, angled surfaces of the control valve member 26. The movement of the valve member 26 permits fuel from the source 29 to flow through the passage 24 to the delivery chamber 13, pressurizing the delivery chamber 13.
The increase in fuel pressure within the delivery chamber 13 applies an upwardly directed force to the needle 12 which will rise to a level sufficient to overcome the action of the remaining fuel pressure within the control chamber 23 and the action of the spring 15, lifting the valve needle 12 away from its seating and thus permitting fuel to flow through the outlet openings 14 to a combustion space of an associated engine.
In order to terminate injection, the electromagnetically actuable control valve 34 is returned to the position illustrated. As a result, fuel is no longer able to flow from the control chamber 23 to the low pressure fuel reservoir 35, and as fuel is able to flow through the restriction 31, albeit at a restricted rate, the fuel pressure within the chamber 33 and the control chamber 23 will rise. A point will be reached beyond which the action of the fuel under pressure within the control chamber 23 in combination with the action of the spring 15 will be sufficient to return the valve needle 12 into engagement with its seating, thus terminating the delivery of fuel from the delivery chamber 13 through the outlet openings 14. The increase in fuel pressure within the chamber 33 will serve to apply an increased force to the control valve member 26 urging the control valve member 26 towards its seating, and a point will be reached beyond which the control valve member 26 engages its seating, thus terminating the supply of fuel from the source 29 to the delivery chamber 13. As illustrated in
If the arrangement is to be used in a system in which a pilot injection is to be delivered prior to a main injection, during each injection cycle, then the injection operation is repeated to permit delivery of the main injection.
It will be appreciated that the arrangement described hereinbefore is advantageous in that, in the event that the needle 12 becomes jammed or stuck in a lifted position, then, when termination of injection is to occur, switching of the electromagnetically actuated valve 34 will cause the fuel pressure within the chamber 33 to rise, causing the valve member 26 to move into engagement with its seating, thereby terminating the supply of fuel to the delivery chamber 13. As a result, even though the needle 12 is stuck in a lifted position, as the supply of fuel to the delivery chamber 13 is terminated, continuous injection will not occur. Similarly, if the valve member 26 becomes jammed in a lifted position, operation of the electromagnetically actuated valve 34 to terminate injection will cause the fuel pressure within the control chamber 23 to rise thereby ensuring that, provided the valve needle 12 is not stuck in a lifted position, the valve needle will move into engagement with its seating, terminating injection. It will be appreciated that continuous injection of fuel from the source 29 will only occur in the event that both the valve needle 12 and the control valve member 26 become stuck in their lifted positions.
In
In use, prior to commencement of injection, both the chamber 33 and the control chamber 23 are at high pressure, and so large forces are applied to the control valve member 26 and the valve needle 12 ensuring that they engage their respective seatings to ensure that fuel is not permitted to flow to the delivery chamber 13 and to ensure that fuel injection does not take place. In order to commence injection, the electromagnetically actuated valve 34 is energized to move the valve member thereof to a position in which communication is permitted between the control chamber 23 and the low pressure fuel reservoir 35. The fuel pressure within the control chamber 23 therefore falls, the rate at which fuel is able to flow towards the control chamber 23 being restricted by the restriction 31 and the restriction 32a. The fuel pressure within the chamber 33 also falls, fuel being permitted to flow from the chamber 33 at a restricted rate through the restriction 32a, fuel flow to the chamber 33 being restricted by the restriction 31. As a result of the fall in pressure within the chamber 33 and the control chamber 23, the valve member 26 and the valve needle 12 are able to lift from their seatings thus permitting fuel supply to the delivery chamber 13 and through the outlet openings 14.
In order to terminate injection, the electromagnetically actuated valve 34 is returned to the position illustrated. As a result, the fuel pressure within the chamber 33 and the control chamber 23 will rise. The provision of the restriction 32a and the communication of the passage 30 directly with the chamber 33 ensures that the fuel pressure within the chamber 33 rises more quickly than that within the control chamber 23. As a result, the valve member 26 moves into engagement with its seating, thus terminating the supply of fuel to the delivery chamber 13 prior to the valve needle 12 moving into engagement with the seating to terminate the delivery of injection through the outlet openings 14. It will be understood that the rates at which the respective valve members move depend not only upon the pressure present in the respective control chamber, but also upon the effective area of the valve member exposed to the pressure in its control chamber.
Comparing
Similarly in
The provision of the arrangement shown in
In the embodiment illustrated in
As with the embodiment illustrated in
In order to commence injection, the electromagnetically actuable valve is energized to permit movement of the valve member thereof away from its seating and permitting fuel to escape from the control chamber 23 and from the chamber 33 through the restriction 32a to the low pressure fuel reservoir. As a result of the provision of the restriction 31, the rate at which fuel is able to flow to the chamber 33 and the control chamber 23 is insufficient to maintain the pressure therein, and as a result, the magnitude of the downward forces applied to the piston member 22 and the control valve member 26 are reduced. A point will be reached beyond which the control valve member 26 is able to lift away from its seating, thereby permitting fuel to flow from the source 29 to the delivery chamber 13, and beyond which the valve needle 12 is able to lift away from its seating against the action of the spring 15 and the fuel pressure within the control chamber 23. As a result, fuel injection takes place.
In order to terminate injection, the electromagnetically actuable valve is returned to the position shown. The continued supply of fuel through the restriction 31 results in the fuel pressure within the control chamber 23 rising rapidly, thus rapidly increasing the magnitude of the downward force applied to the needle 12 and causing the needle 12 to return into engagement with its seating, thus terminating the delivery of fuel by the injector. The fuel pressure within the chamber 33 rises at a reduced rate due to the presence of the restrictions 32a, but shortly after the valve needle 12 moves into engagement with its seating, thus fuel pressure within the chamber 33 will reach a point beyond which the control valve member 26 is able to move into engagement with its seating, thus terminating the supply of fuel to the delivery chamber 13. The arrangement illustrated in
In each of the embodiments described hereinbefore, the fuel pressure within the passage 24 and delivery chamber 13 may be allowed to fall between injections. This may be achieved by replacing the control valve member 26 with a valve member forming part of a three-way valve arranged such that when communication is not permitted between the source 29 and the passage 24, the passage 24 communicates with a low pressure fuel reservoir. Alternatively, leakage between the valve needle 12 and the wall of the bore 11 may be sufficient to permit fuel to escape from the delivery chamber 13 to a low pressure fuel reservoir. As a further alternative, a passage containing a flow restriction may be provided between the delivery chamber and the low pressure fuel reservoir to permit fuel to escape from the delivery chamber 13 at a restricted rate.
As illustrated in
As described hereinbefore, the fuel injector arrangement of the invention is advantageous in that continuous fuel injection can be avoided where either one or the other of the control valve member 26 and the valve needle 12 become stuck in a lifted position. It will be appreciated that if either the control valve member 26 or the valve needle become stuck in a partially lifted position, then injection of fuel will be possible at a reduced rate. Continuous injection of fuel is possible in the event that the electromagnetically actuable valve 34 fails in an open position. However, such a failure may be detected relatively easily and appropriate action taken to shutdown the fuel system.
In the arrangements described herein with reference to
The invention is especially applicable to fuel systems intended for use in supplying fuel to large engine installations such as used in marine applications or in industrial power plants. It will be appreciated, however, that the invention is not restricted to the use of the fuel injector arrangement in such applications.
It will further be appreciated that although the fuel injector arrangement in the accompanying figures is shown to include a solenoid actuable valve (34), the actuator may be of an alternative type, for example a piezoelectric actuator.
Number | Date | Country | Kind |
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9905896 | Mar 1999 | GB | national |
Number | Name | Date | Kind |
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3800754 | Carlson et al. | Apr 1974 | A |
4603671 | Yoshinaga et al. | Aug 1986 | A |
4784101 | Iwanaga et al. | Nov 1988 | A |
5626119 | Timms | May 1997 | A |
5732679 | Takahasi et al. | Mar 1998 | A |
Number | Date | Country |
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2759255 | Jul 1979 | DE |
19715234 | Jun 1988 | DE |
1079096 | Feb 2001 | EP |
Number | Date | Country | |
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20020148905 A1 | Oct 2002 | US |