The present disclosure relates generally to a fuel injector assembly where fuel is used to cool a fuel pressurization mechanism, and more particularly to a flow-directing sleeve structured to direct a flow of the cooling fuel into and out of the fuel injector.
Internal combustion engines are well-known and widely used for providing power for vehicle propulsion, power generation, and still other applications where it is desirable to rotate parts in machinery. A great many different strategies for fueling internal combustion engines, ranging from different fuel types to different mechanisms for delivering fuel to engine cylinders, have been proposed over the years. Certain designs mix fuel with air in the intake conduit to an engine housing, with the fuel and air charge commonly being spark ignited within individual cylinders. Other common designs inject fuel directly into an engine cylinder. So-called direct injection fueling strategies are typically used in compression ignition diesel engines. One characteristic of compression ignition diesel engines is the need to increase pressure of the fuel to a relatively high injection pressure prior to delivery into relatively highly compressed air within an engine cylinder.
Decades ago engineers developed a fuel system known as a common rail where a fuel reservoir is maintained at or close to a desired injection pressure. A plurality of individual fuel injectors fluidly connected to the common rail can be supplied with the fuel at rail pressure and selectively operated to effect fuel injection. In more recent years, a variation on the common rail design was developed where a plurality of separate fuel accumulators are positioned fluidly between a common rail and each of a plurality of fuel injectors. The plurality of accumulators are coupled together in a so-called daisy chain arrangement, with the overall apparatus still commonly referred to as a common rail or common rail-type fuel system.
Despite advances in common rail and related fuel system technologies, engine systems are still in widespread use where unit pumps are provided as a part of or coupled with each individual fuel injector. In a typical unit pump or unit injector design each of the fuel injectors in the engine is equipped with a cam-actuated fuel pump that provides pressurized fuel for injection. Variations on the cam-actuated design include the incorporation of various control valves to at least partially decouple a timing and manner of fuel injection from the rotation of the cam. Both common rail systems and unit pump strategies can produce heat from the intense pressurization of the fuel and friction between moving components, in some instances producing some challenges to sufficient cooling of the equipment. U.S. Pat. No. 8,480,009 proposes a low-leakage large-bore fuel system having a common rail fluidly connected to different types of fuel. A plurality of fuel injectors are fluidly connected to the common rail and each includes a cooling inlet and a cooling outlet.
In one aspect, a fuel injector assembly includes a fuel pressurization mechanism, and a fuel injector coupled with the fuel pressurization mechanism. The fuel injector includes an injector body defining a nozzle outlet for injecting pressurized fuel into an engine cylinder, a fuel inlet, a fuel outlet, an incoming cooling passage extending between the fuel inlet and the fuel pressurization mechanism, and an outgoing cooling passage extending between the fuel pressurization mechanism and the fuel outlet. A flow-directing sleeve is positioned about the injector body, and defines a longitudinal axis. The sleeve includes a first sealing surface extending circumferentially around the longitudinal axis and structured to sealingly contact a cylinder head in the internal combustion engine, and a second sealing surface extending circumferentially around the longitudinal axis and structured to sealingly contact the injector body. A first slot is formed at least in part in the first sealing surface, for fluidly connecting the fuel inlet to a first segment of a fuel conduit within the cylinder head, and a second slot is formed at least in part in the second sealing surface, for fluidly connecting the fuel outlet to a second segment of the fuel conduit.
In another aspect, an engine system includes a cylinder head defining a fuel conduit having a first segment and a second segment, and an injector bore positioned fluidly between the first segment and the second segment of the fuel conduit. A fuel injector is positioned at least partially within the injector bore, and includes a fuel pressurization mechanism. The fuel injector includes an injector body defining a fuel inlet, a fuel outlet, an incoming cooling passage extending between the fuel inlet and the fuel pressurization mechanism, and an outgoing cooling passage extending between the fuel pressurization mechanism and the fuel outlet. A flow-directing sleeve is positioned about the injector body and defines a longitudinal axis, the flow-directing sleeve including a first sealing surface extending circumferentially around the longitudinal axis and in sealing contact with the cylinder head, and a second sealing surface extending circumferentially around the longitudinal axis and in sealing contact with the injector body. A first slot is formed at least in part in the first sealing surface and fluidly connects the fuel inlet to the first segment of the fuel conduit, and a second slot is formed at least in part in the second sealing surface and fluidly connects the fuel outlet to the second segment of the fuel conduit.
In still another aspect, a sleeve for directing a flow of cooling fuel into and out of a fuel injector in a cylinder head of an internal combustion engine includes a one-piece annular body positionable about a fuel injector. The one-piece body defines a longitudinal axis and includes a first axial end, a second axial end, and an inner peripheral surface and an outer peripheral surface each extending between the first axial end and the second axial end. The outer peripheral surface includes a first sealing surface structured to sealingly contact a cylinder head within an injector bore receiving the fuel injector within the cylinder head. The first sealing surface extends circumferentially around the longitudinal axis at a first location axially between the first axial end and the second axial end. The inner peripheral surface includes a second sealing surface structured to sealingly contact the fuel injector, and extending circumferentially around the longitudinal axis at a second location axially between the first axial end and the second axial end. A first slot is formed at least in part in the first sealing surface, for fluidly connecting a fuel inlet in the fuel injector to a first segment of a fuel conduit within the cylinder head. A second slot is formed at least in part in the second sealing surface for fluidly connecting a fuel outlet in the fuel injector to a second segment of the fuel conduit.
Referring to
In the illustrated embodiment, fuel system 18 further includes a plurality of fuel injector assemblies 30 each including a fuel injector 32, with the plurality of fuel injectors 32 being understood as a first set of fuel injectors. Fuel system 18 further includes a plurality of fuel injector assemblies 34 each including a fuel injector 35, with fuel injectors 35 being understood as a second set of fuel injectors. Fuel injector assemblies 30 may be different from fuel injector assemblies 34. Referring also to
A common fuel rail 36 is provided that fluidly couples all of fuel injector assemblies 30 and fuel injector assemblies 34. Alternative designs are contemplated where a first common rail is used for a first group of fuel injector assemblies 30 and fuel injector assemblies 34, and a second common rail is used for another group. Common rail 36 provides a common fluid connection the pressure of which is controlled by the pumping action of pumping mechanisms 40, and from which pressurized fuel can be supplied to any of fuel injectors 32 and fuel injectors 35. Additional fluid accumulation volume may be provided within fuel injector assemblies 30 and 34. In the illustrated embodiment common rail 36 includes a plurality of separate fluid conduits that connect the respective fuel injector assemblies, however, those skilled in the fuel system arts will contemplate still other alternatives.
It will be recalled that fuel conduit 24 may include a plurality of segments, within each of the different sections of cylinder head 16. To this end, in
Injector body 50 further defines an incoming cooling passage 58 extending between fuel inlet 54 and fuel pressurization mechanism 40, and an outgoing cooling passage 60 extending between fuel pressurization mechanism 40 and fuel outlet 56. In the illustration of
It should be appreciated that the plumbing architecture depicted in
Referring also now to
With reference to
Sleeve 80 further includes an interior channel 108 located axially between first sealing surface 92 and second sealing surface 94, interior channel 108 extending circumferentially around longitudinal axis 100. It can be seen from the section view shown in
As noted above, sleeve 80 is structured to direct flow to where such flow is desired for cooling purposes in fuel injector 32, and to receive fuel from fuel injector 32 after having exchanged heat, for example, with fuel pressurization mechanism 40. To this end, a first slot 98 is formed at least in part in first sealing surface 92, for fluidly connecting fuel inlet 54 to first segment 26 of fuel conduit 24 within cylinder head 16. A second slot 102 is formed at least in part in second sealing surface 94, for fluidly connecting fuel outlet 56 to second segment 28 of fuel conduit 24. It has been discovered that causing fuel to flow upward through injector body 50 to cool fuel pressurization mechanism 40 may be challenging without some accommodation to direct and concentrate the incoming fuel flow, as otherwise insufficient pressure may be available to vertically raise the fuel flow to the fuel pressurization mechanism mounted upon the injector body. It can be noted that first slot 98 may be located at a first circumferential location about longitudinal axis 100, and second slot 102 located at a second circumferential location about longitudinal axis 100 that is less than 180 degrees from the first circumferential location. This pattern and arrangement of the location of slots 98 and 102 can accommodate existing fuel conduit placement within cylinder head 16, the significance of which will be further apparent from the following description.
It can also be seen, for example, from
Referring to the drawings generally, during operation of engine system 10 cooling fuel traveling through first segment 26 may flow initially into a portion of slot 98 formed in wall section 109, and then be directed downwardly toward second axial end 93, but permitted to flow circumferentially around wall 107 within cavity 82, with upward migration of fuel from cavity 82 limited by way of the seal formed between first sealing surface 92 and cylinder head 16. From cavity 82 the fuel may flow upwardly through incoming cooling passage 58 to fuel pressurization mechanism 40, to exchange heat therewith. Highly pressurized, hot fuel that has migrated past a clearance around plunger 42 can mix with the cooling fuel and be carried away via flow through outgoing cooling passage 60. From passage 60, the cooling fuel may travel downwardly and exit through the one or more fuel outlets 56 into channel 108. Channel 108 can guide the flow of fuel towards slot 102, with migration of the fuel out of channel 108 being limited by way of the sealing contact between second sealing surface 94 and injector body 50, and contact between wall 107 of sleeve 80 and injector body 50, such that the fuel is conveyed via slot 102 into second segment 28.
Those skilled in the art will be familiar with the desirability of equipping used but still serviceable equipment with substitute or add-on components that enable new and/or improved functionality. According to the present disclosure, fuel system 18 may be swapped into an existing engine system in place of an old fuel system that is in need of replacement or upgrade. It will be recalled that fuel conduit 24 is generally within a single plane through cylinder head 16. In certain earlier engine systems, a fuel conduit generally analogous to fuel conduit 24 was used to convey fuel to a fuel injector for pressurization and injection, with each fuel injector being operable independently of the others and not fluidly connected to other fuel injectors. While not limited as such, the present disclosure is contemplated to enable a common rail fuel system to be swapped in for an existing unit pump fuel system, with sleeve 80 adapting the existing fuel plumbing architecture in the cylinder head to be suitable for cooling of fuel pressurization mechanisms in the fuel injector assemblies.
The present description is for illustrative purposes only, and should not be construed to narrow the breadth of the present disclosure in any way. Thus, those skilled in the art will appreciate that various modifications might be made to the presently disclosed embodiments without departing from the full and fair scope and spirit of the present disclosure. Other aspects, features and advantages will be apparent upon an examination of the attached drawings and appended claims.
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358779 | Oct 1931 | GB |