Fuel injector laminated fuel strip

Information

  • Patent Grant
  • 6718770
  • Patent Number
    6,718,770
  • Date Filed
    Tuesday, June 4, 2002
    22 years ago
  • Date Issued
    Tuesday, April 13, 2004
    20 years ago
Abstract
A gas turbine engine fuel injector conduit includes a single feed strip having a single bonded together pair of lengthwise extending plates. Each of the plates has a single row of widthwise spaced apart and lengthwise extending parallel grooves. Opposing grooves in each of the plates are aligned forming internal fuel flow passages through the strip from an inlet end to an outlet end. The feed strip includes a substantially straight middle portion between the inlet end and the outlet end. In one alternative, the middle portion has a radius of curvature greater than a length of the middle portion. The feed strip has at least one acute bend between the inlet end and the middle portion and a bend between the outlet end and the middle portion. The feed strip has fuel inlet holes in the inlet end connected to the internal fuel flow passages.
Description




BACKGROUND OF THE INVENTION




Field of the Invention




The present invention relates generally to gas turbine engine combustor fuel injectors and, more particularly, to fuel injector conduits having laminated fuel strips.




Fuel injectors, such as in gas turbine engines, direct pressurized fuel from a manifold to one or more combustion chambers. Fuel injectors also prepare the fuel for mixing with air prior to combustion. Each injector typically has an inlet fitting connected to the manifold, a tubular extension or stem connected at one end to the fitting, and one or more spray nozzles connected to the other end of the stem for directing the fuel into the combustion chamber. A fuel conduit or passage (e.g., a tube, pipe, or cylindrical passage) extends through the stem to supply the fuel from the inlet fitting to the nozzle. Appropriate valves and/or flow dividers can be provided to direct and control the flow of fuel through the nozzle. The fuel injectors are often placed in an evenly-spaced annular arrangement to dispense (spray) fuel in a uniform manner into the combustor chamber. An air cavity within the stem provides thermal insulation for the fuel conduit. A fuel conduit is needed that can be attached to a valve housing and to the nozzle. The fuel conduit should be tolerant of low cycle fatigue (LCF) stresses caused by stretching of the conduit which houses the conduit and which undergoes thermal growth more than the cold conduit. The attachment of the conduit to the valve housing should be a reliable joint which does not leak during engine operation. Fuel leaking into the hot air cavity can cause detonations and catastrophic over pressures.




A fuel injector typically includes one or more heat shields surrounding the portion of the stem and nozzle exposed to high temperature compressor discharge air. The heat shields are used for thermal insulation from the hot compressor discharge air during operation. This prevents the fuel from breaking down into solid deposits (i.e., “coking”) which occurs when the wetted walls in a fuel passage exceed a maximum temperature (approximately 400 F. (200 C.) for typical jet fuel). The coke in the fuel nozzle can build up and restrict fuel flow through the fuel nozzle rendering the nozzle inefficient or unusable. One such heat shield assembly is shown in U.S. Pat. No. 5,598,696 and includes, a pair of U-shaped heat shield members secured together to form an enclosure for the stem portion of the fuel injector. At least one flexible clip member secures the heat shield members to the injector at about the midpoint of the injector stem. The upper end of the heat shield is sized to tightly receive an enlarged neck of the injector to prevent the compressor discharge air from flowing between the heat shield members and the stem. The clip member thermally isolates the heat shield members from the injector stem. The flexibility of the clip member permits thermal expansion between the heat shield members and the stem during thermal cycling, while minimizing the mechanical stresses at the attachment points.




Another stem and heat shield assembly is shown in U.S. Pat. No. 6,076,356 disclosing a fuel tube completely enclosed in the injector stem such that a stagnant air gap is provided around the tube. The fuel tube is fixedly attached at its inlet end and its outlet end to the inlet fitting nozzle, respectively, and includes a coiled or convoluted portion which absorbs the mechanical stresses generated by differences in thermal expansion of the internal nozzle component parts and the external nozzle component parts during combustion and shut-down. Many fuel tubes also require secondary seals (such as elastomeric seals) and/or sliding surfaces to properly seal the heat shield to the fuel tube during the extreme operating conditions occurring during thermal cycling. Such heat shield assemblies as described above require a number of components, and additional manufacturing and assembly steps, which can increase the overall cost of the injector, both in terms of original purchase as well as a continuing maintenance. In addition, the heat shield assemblies can take up valuable space in and around the combustion chamber, block air flow to the combustor, and add weight to the engine. This can all be undesirable with current industry demands requiring reduced cost, smaller injector size (“envelope”) and reduced weight for more efficient operation.




More conventional nozzles employ primary and secondary nozzles in which only the primary nozzles are used during start-up. Both nozzles are used during higher power operation. The flow to the secondary nozzles is reduced or stopped during start-up and lower power operation. Fuel injectors having pilot and main nozzles have been developed for staged combustion. Primary and secondary nozzles discharge at approximately the same axial location in the combustor. Fuel injectors having main and pilot nozzles have been developed for more efficient and cleaner-burning, as the fuel flow can be more accurately controlled and the fuel spray more accurately directed for the particular combustor requirement. Fuel injectors having main and pilot nozzles use multiple fuel circuits discharging into different axial and radial locations in the combustion air flow field to provide good air and fuel mixing at high power. At low power some of the circuits are turned off to maintain a locally higher fuel/air ratio at the remaining fuel injection locations. The circuits and nozzles which are turned off at low power are referred to as main circuits and main nozzles. The circuits and nozzles which are left let on to keep the combustion flame from extinguishing are referred to as pilot circuits and pilot nozzles. The pilot and main nozzles can be contained within the same nozzle stem assembly or can be supported in separate nozzle assemblies. Dual nozzle fuel injectors can also be constructed to allow further control of the fuel for dual combustors, providing even greater fuel efficiency and reduction of harmful emissions.




A typical technique for routing fuel through the stem portion of the fuel injector is to provide a fuel conduit having concentric passages within the stem, with the fuel being routed separately through different passages. The fuel is then directed through passages and/or annular channels in the nozzle portion of the injector to the spray orifice(s). U.S. Pat. No. 5,413,178, for example, discloses concentric passages where the pilot fuel stream is routed down and back along the main nozzle for cooling purposes. This can also require a number of components and additional manufacturing and assembly steps, which can all be contrary to desirable cost and weight reduction and small injector envelope.




U.S. Pat. No. 6,321,541 addresses these concerns and drawbacks with a fuel injector that includes an inlet fitting, a stem connected at one end to the inlet fitting, and one or more nozzle assemblies connected to the other end of the stem and supported at or within the combustion chamber of the engine. A fuel conduit in the form of a single elongated laminated feed strip extends through the stem to the nozzle assemblies to supply fuel from the inlet fitting to the nozzle(s) in the nozzle assemblies. An upstream end of the feed strip is directly attached (such as by brazing or welding) to the inlet fitting without additional sealing components (such as elastomeric seals). A downstream end of the feed strip is connected in a unitary (one piece) manner to the nozzle. The single feed strip has convolutions along its length to provide increased relative displacement flexibility along the axis of the stem and reduce stresses caused by differential thermal expansion due to the extreme temperatures the nozzle is exposed to. This reduces or eliminates a need for additional heat shielding of the stem portion of the injector.




The laminate feed strip and nozzle are formed from a plurality of plates. Each plate includes an elongated, feed strip portion and a unitary head (nozzle) portion, substantially perpendicular to the feed strip portion. Fuel passages and openings in the plates are formed by selectively etching the surfaces of the plates. The plates are then arranged in surface-to-surface contact with each other and fixed together such as by brazing or diffusion bonding, to form an integral structure. Selectively etching the plates allows multiple fuel circuits, single or multiple nozzle assemblies and cooling circuits to be easily provided in the injector. The etching process also allows multiple fuel paths and cooling circuits to be created in a relatively small cross-section, thereby, reducing the size of the injector.




The feed strip portion of the plate assembly is mechanically formed such as by bending to provide the convoluted form. In one embodiment, the plates all have a T-shape in plan view. In this form, the head portions of the plate assembly can be mechanically formed into a cylinder having an annular cross-section, or other appropriate shape. The ends of the head can be spaced apart from one another or can be brought together and joined, such as by brazing or welding. Spray orifices are provided on the radially outer surface, radially inner surface and/or ends of the cylindrical nozzle to direct fuel radially outward, radially inward and/or axially from the nozzle.




It is desirable to have a fuel conduit that is more flexible, has less bending stress and, is therefore, less susceptible to low cycle fatigue than previous feed strip designs. It is also desirable to have a feed strip with good relative displacement flexibility along the axis of the stem and that reduce stresses caused by differential thermal expansion due to the extreme temperatures to which the nozzle is exposed. It is also desirable to have a feed strip that provides a smaller envelope for the heat shield which, in turn, has a small circumferential width in the flow and lower drag and associated flow losses making for a more aerodynamically efficient design.




BRIEF DESCRIPTION OF THE INVENTION




A fuel injector conduit includes a single feed strip having a single bonded together pair of lengthwise extending plates. Each of the plates has a single row of widthwise spaced apart and lengthwise extending parallel grooves. The plates are bonded together such that opposing grooves in each of the plates are aligned forming internal fuel flow passages through the length of the strip from an inlet end to an outlet end.




The feed strip includes a radially extending substantially straight middle portion between the inlet end and the outlet end. A straight header of the fuel injector conduit extends transversely (in an axially aftwardly direction) away from the outlet end of the middle portion and leads to an annular main nozzle. Radial thermal growth of the feed strip is accommodated by deflection of bending arms of the strip that are fully or partially transverse to or deflect substantially transversely to the middle portion. The straight header is a first bending arm A


1


and it is the longest of the bending arms.




In the exemplary embodiment of the invention, the middle portion is slightly bowed and has a radius of curvature greater than a length of the middle portion. The middle portion is slightly bowed for ease of installation.




In the exemplary embodiment of the invention, the feed strip has at least one acute bend between the inlet end and the middle portion and a bend between the outlet end and the middle portion. The acute bend has radially inner and outer arms, respectively having second and third bending arm lengths. The inner and outer arms are angularly spaced apart by an acute angle. The second and third bending arm lengths are fully or partially transverse to or deflect substantially transversely to the middle portion. The feed strip has fuel inlet holes in the inlet end connected to the internal fuel flow passages. The inlet end is fixed within a valve housing.




In a further embodiment of the invention, the annular main nozzle is fluidly connected to the outlet end of the feed strip and integrally formed with the feed strip from the single bonded together pair of lengthwise extending plates. The internal fuel flow passages extend through the feed strip and the annular main nozzle. Annular legs extend circumferentially from at least a first one of the internal fuel flow passages through the main nozzle. Spray orifices extend from the annular legs through at least one of the plates. The annular legs may have waves. The annular legs may include clockwise and counterclockwise extending annular legs. The clockwise and counterclockwise extending annular legs may have parallel first and second waves, respectively, and the spray orifices may be located in alternating ones of the first and second waves so as to be substantially aligned along a circle.




In a more detailed embodiment, the conduit includes a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of the internal fuel flow passages through the main nozzle.




The invention includes a fuel injector including an upper valve housing, a hollow stem depending from the housing, at least one fuel nozzle assembly supported by the stem, and the fuel injector conduit extending between the housing through the stem to the nozzle assembly. The injector may further include a main mixer having an annular main housing with openings aligned with the spray orifices. An annular cavity is defined within the main housing and the main nozzle is supported by the main housing within the annular cavity. An annular slip joint seal is disposed in each set of the openings aligned with each one of the spray orifices. The housing may include inner and outer heat shields and the inner heat shield may further include inner and outer walls and an annular gap therebetween such that the openings pass through the inner and outer heat shields. The annular slip joint seal may be attached to the inner wall of the inner heat shield.




The invention also provides a fuel injector having an annular main nozzle, a main mixer having an annular main housing with openings aligned with spray orifices in a main nozzle, and an annular cavity defined within the main housing. The main nozzle is received within the annular cavity and an annular slip joint seal is disposed in each set of the openings aligned with each one of the spray orifices. The housing may further include inner and outer heat shields, respectively, and the inner heat shield may include inner and outer walls with an annular gap therebetween. The openings may pass through the inner and outer heat shields,


196


) and the annular slip joint seal may be attached to the inner wall of the inner heat shield.




The feed strip of the present invention has good relative displacement flexibility along the axis of the stem and low stresses caused by differential thermal expansion due to the extreme temperatures to which the nozzle is exposed. The present invention provides for a fuel conduit that allows the use of a smaller envelope for hollow stem which serves as a heat shield for the conduit. The hollow stem, in turn, has a small circumferential width in the flow and, therefore, lowers drag and associated flow losses making for a more aerodynamically efficient design.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a cross-sectional view illustration of a gas turbine engine combustor with an exemplary embodiment of a fuel injector having a fuel strip of the present invention.





FIG. 2

is an enlarged cross-sectional view illustration of the fuel injector in FIG.


1


.





FIG. 3

is an enlarged cross-sectional view illustration of a fuel nozzle assembly in a mixer assembly in FIG.


2


.





FIG. 4

is an enlarged cross-sectional view illustration taken at a second angle through the fuel nozzle assembly in FIG.


2


.





FIG. 5

is a cross-sectional view illustration of the fuel strip taken though


5





5


in FIG.


2


.





FIG. 6

is a top view illustration of a plate used to form the fuel strip in FIG.


1


.





FIG. 7

is a schematic illustration of fuel circuits of the fuel injector in FIG.


1


.





FIG. 8

is a perspective view illustration of the fuel strip with the fuel circuits in FIG.


7


.





FIG. 9

is a schematic illustration of the fuel strip in FIG.


1


.





FIG. 10

is an illustration of equations used to analyze thermal growth force in the fuel strip in FIG.


9


.





FIG. 11

is an illustration of definitions of parameters used in equations in FIG.


10


.











DETAILED DESCRIPTION OF THE INVENTION




Illustrated in

FIG. 1

is an exemplary embodiment of a combustor


16


including a combustion zone


18


defined between and by annular, radially outer and radially inner liners


20


and


22


, respectively. The outer and inner liners


20


and


22


are located radially inwardly of an annular combustor casing


26


which extends circumferentially around outer and inner liners


20


and


22


. The combustor


16


also includes an annular dome


34


mounted upstream from outer and inner liners


20


and


22


. The dome


34


defines an upstream end


36


of the combustion zone


18


and a plurality of mixer assemblies


40


(only one is illustrated) are spaced circumferentially around the dome


34


. Each mixer assembly


40


supports pilot and main nozzles


58


and


59


, respectively, and together with the pilot and main nozzles deliver a mixture of fuel and air to the combustion zone


18


. Each mixer assembly


40


has an axis of revolution


52


about which the pilot and main nozzles


58


and


59


are circumscribed.




Referring to

FIGS. 1 and 2

, an exemplary embodiment of a fuel injector


10


of the present invention has a fuel nozzle assembly


12


(more than one radially spaced apart nozzle assemblies may be used) that includes the pilot and main nozzles


58


and


59


, respectively, for directing fuel into the combustion zone of a combustion chamber of a gas turbine engine. The fuel injector


10


includes a nozzle mount or flange


30


adapted to be fixed and sealed to the combustor casing


26


. A hollow stem


32


is integral with or fixed to the flange


30


(such as by brazing or welding) and supports the fuel nozzle assembly


12


and the mixer assembly


40


.




The hollow stem


32


has an inlet assembly


41


disposed above or within an open upper end of a chamber


39


and is integral with or fixed to flange


30


such as by brazing. Inlet assembly


41


may be part of a valve housing


43


with the hollow stem


32


depending from the housing. The housing


43


is designed to be fluidly connected to a fuel manifold


44


illustrated schematically in

FIG. 7

to direct fuel into the injector


10


. The inlet assembly


41


is operable to receive fuel from the fuel manifold


44


. The inlet assembly


41


includes fuel valves


45


to control fuel flow through fuel circuits


102


in the fuel nozzle assembly


12


.




The inlet assembly


41


as illustrated in

FIG. 2

is integral with or fixed to and located radially outward of the flange


30


and houses fuel valve receptacles


19


for housing the fuel valves


45


. The nozzle assembly


12


includes the pilot and main nozzles


58


and


59


, respectively. Generally, the pilot and main nozzles


58


and


59


are used during normal and extreme power situations while only the pilot nozzle is used during start-up and part power operation. A flexible fuel injector conduit


60


having a single elongated feed strip


62


is used to provide fuel from the inlet assembly


41


to the nozzle assembly


12


. The feed strip


62


is a flexible feed strip formed from a material which can be exposed to high temperatures, such as during brazing in a manufacturing process, without being adversely affected.




Referring to

FIGS. 5 and 6

, the feed strip


62


has a single bonded together pair of lengthwise extending first and second plates


76


,


78


. Each of the first and second plates


76


,


78


has a single row


80


of widthwise spaced apart and lengthwise extending parallel grooves


84


. The plates are bonded together such that opposing grooves


84


in each of the plates are aligned forming internal fuel flow passages


90


through the length L of the feed strip


62


from an inlet end


66


to an outlet end


69


of the feed strip


62


. A pilot nozzle extension


54


extends aftwardly from the main nozzle


59


and is fluidly connected to a fuel injector tip


57


of the pilot nozzle


58


by the pilot feed tube


56


as further illustrated in FIG.


4


. The feed strip


62


feeds the main nozzle


59


as illustrated in FIG.


3


. Referring to

FIGS. 4 and 8

, the pilot nozzle extension


54


and the pilot feed tube


56


are generally angularly separated about the axis of revolution


52


by an angle AA illustrated in FIG.


8


.




Referring to

FIGS. 2 and 8

, the fed strip


62


has a substantially straight radially extending middle portion


64


between the inlet end


66


and the outlet end


69


. The middle portion


64


extends radially through the entire radial length RL of the hollow stem


32


. A straight header


104


of the fuel injector conduit


60


extends transversely (in an axially aftwardly direction) away from the outlet end


69


of the middle portion


64


and leads to an annular main nozzle


59


which is secured thus preventing deflection. Referring to

FIG. 9

, a thermal growth length LTG of the feed strip


62


is subject to radial thermal growth which is accommodated by deflection of bending arms AN of the strip that are fully or partially transverse to or deflect substantially transversely to the middle portion


64


. The longest of the bending arms AN is denoted as a first bending arm A


1


and is the straight header


104


. The bending arms AN have bending arm moment lengths LN that are fully or partially transverse to the middle portion


64


and first bending arm A


1


has a bending arm moment length L


1


.




In the exemplary embodiment of the invention illustrated herein, the middle portion


64


is slightly bowed and has a radius of curvature R greater than a middle portion length ML of the middle portion


64


as illustrated in

FIGS. 8 and 9

. The illustrated embodiment of the invention also includes at least one acute bend


65


between the inlet end


66


and the middle portion


64


and a bend


68


between the middle portion


64


and the outlet end


69


. The acute bend


65


has radially inner and outer arms


75


and


77


, respectively, which operate as second and third bending arms A


2


and A


3


, that are fully or partially transverse to or deflect substantially transversely to the middle portion


64


. The inner and outer arms


75


and


77


are angularly spaced apart by an acute angle


79


. The second and third bending arms A


2


and A


3


have second and third bending arm lengths L


2


and L


3


. The second and third transverse bending arms A


2


and A


3


have respective second and third transverse bending arm moment lengths L


2


and L


3


transverse to and operable to deflect substantially transversely to the middle portion


64


. The bend


68


transitions the strip


62


from the middle portion


64


to a header


104


of the fuel injector conduit


60


. The inlet end


66


is fixed and restrained from thermal growth induced movement within a valve housing


43


.




The fuel injector conduit


60


is designed to have a maximum allowable low cycle fatigue LCF stress. LCF life analysis of thermal-strain induced stress should be conducted to determine a LCF maximum stress SM. One such LCF life analysis is to use strain controlled LCF data. Cyclic material testing is performed using the same peak strain on each cycle. This mimics the thermal stress vs. strain situation on the actual part. Overall peak strain is constant for a given thermal cycle while actual peak stress decreases with localized plastic flow. Present day methods include use of load controlled LCF data for rotating parts in which the peak stress is driven more by centrifugal acceleration and for pressure vessels in which peak stress may be driven by pressure. The load control cyclic test keeps load constant on each cycle so that local peak stress is constant or even increasing as plastic flow occurs and the net cross-sectional area decreases. This mimics those applications because in both cases, the load (centrifugal and/or pressure) is typically not relieved and is constant as plastic flow occurs. The fuel injector conduit


60


is life limited by thermal strain, thus, strain controlled data should be used for life cycle analyses.




One method to perform thermal strain LCF life analysis is to use the average of a pseudo-elastic stress range [(maximum stress—minimum stress)/2] as a mean stress, and (maximum stress—mean stress) as an alternating stress. An A Ratio is defined as the (alternating stress)/(mean stress), and for most metals, the most severe cycle for a given alternating stress is for the A Ratio=infinity (i.e. zero mean stress and thus complete stress reversal). LCF data is typically obtained at different temperatures for A=+1 and A=infinity, and is occasionally available at other A ratios. The data is presented in the form of cycles to crack initiation (x-axis) vs. alternating pseudo-elastic stress (y-axis) see FIG.


10


. Inconel 600 is one material presently being studied for use. The data illustrated in

FIG. 10

is an estimate for Inconel 625 at 250 degrees F. The material properties related to this invention for Inconel 600 are thought to be similar to those of Inconel 625. The data is in statistical format, i.e. an average curve CA, a −3sigma curve C


3


, and a 95/99 curve C


9


. The 95/99 curve represents a worst-case material and is typically used for design purposes. The 95/99 curve represents the stress level that will not result in crack initiation for the given amount of cycles for 99% of coupons tested, with 95% confidence level. This curve is typically −5 to −6 sigma below the average curve.




A stretch design goal for engine cold parts such as may be found on a CFM


56


cold parts is


3


service intervals of 15,000 full thermal cycles (FTCs) each, which represents over 20 years of service. As a conservative approach, the worse case FTC is assumed to occur on every flight, and a goal of 50,000 cycles, with 50% stress margin is used in the exemplary analysis. This is equivalent to an alternating pseudo-stress less than 67% of the 95/99 value (65 ksi) at 50,000 cycles. Therefore, for IN


625


the peak concentrated allowable bending stress omax is 2×43.5 or 87 ksi. The following equation relates the peak concentrated allowable bending stress omax, which is not to be exceeded, to the bending arm lengths LN, thickness H, hot metal temperature TH of the housing, and the cold metal temperature TC of the feed strip


62


illustrated schematically in

FIG. 9

for a given material of the feed strip.







σ





MAX

=


3


xL1xExHxLTGx


(


THx





α





H

-

TCx





α





C


)




2


x
(


L
1
3

+

L
2
3

+








LN
3



)













The above equation for the allowable bending stress omax, equation 4 in

FIG. 10

, was developed using an analysis of the radial thermal growth of the thermal growth length LTG of the feed strip


62


as illustrated by equations 1-3 in FIG.


10


. The nomenclature defining and explaining parameters used in the equations in

FIG. 10

are listed in FIG.


11


. Equation 1 defines a change |LTG of the thermal growth length LTG of the feed strip


62


due to thermal growth. The change |LTG is in terms of change from room temperature to design operating conditions difference between the hot housing denoted by TH and the colder feed strip


62


. The inlet end


66


is fixed and restrained from thermal growth induced movement within the valve housing


43


. The bending arms AN deflect in total an amount equal to the change |LTG in the thermal growth length LTG of the feed strip


62


as illustrated in equation 2 in FIG.


10


. Equation 3 in

FIG. 10

defines a relationship between the peak concentrated allowable bending stress omax which would occur in the first bending arm A


1


which has a bending arm moment length L


1


. The equation for the allowable bending stress omax, equation 4 in

FIG. 10

, from equations 1 through 3. The bending arm moment lengths LN are chosen such that omax in equation 4 does not exceed a predetermined design value based on design considerations disclosed above which in the exemplary embodiment is about 87 ksi.




The header


104


is generally parallel to the axis of revolution


52


and leads to the main nozzle


59


. The shape of the feed strip


62


and, in particular, the middle portion


64


allows expansion and contraction of the feed strip in response to thermal changes in the combustion chamber, while reducing mechanical stresses within the injector. The shape of the feed strip helps reduce or eliminate the need for additional heat shielding of the stem portion in many applications, although in some high-temperature situations an additional heat shield may still be necessary or desirable.




Referring to

FIGS. 5 and 8

, the term strip means that the feed strip


62


has an elongated essentially flat shape with first and second side surfaces


70


and


71


that are substantially parallel and oppositely facing from each other. In the embodiment illustrated herein, the strip


62


includes substantially parallel oppositely-facing first and second edges


72


and


73


that are substantially perpendicular to the first and second side surfaces


70


and


71


. The strip has a rectangular shape


74


in cross-section (as compared to the cylindrical shape of a typical fuel tube), although this shape could vary depending upon manufacturing requirements and techniques. The feed strip may have a sufficient radius of curvature R of the middle portion


64


to allow the strip to easily be inserted and withdrawn from the hollow stem


32


without providing undue stress on the strip. The strip should be sized so as to prevent or avoid causing the strip to exhibit resonant behavior in response to combustion system stimuli. The strip's shape and size appropriate for the particular application can be determined by experimentation and analytical modeling and/or resonant frequency testing.




Referring to

FIGS. 2 and 8

, the inlets


63


at the inlet end


66


of the feed strip


62


are in fluid flow communication or fluidly connected with first, second, third, or fourth inlet ports


46


,


47


,


48


, and


49


, respectively, in the inlet assembly


41


to direct fuel into the feed strips. The inlet ports feed the multiple internal fuel flow passages


90


down the length L of the feed strip


62


to the pilot nozzle


58


and main nozzle


59


in the nozzle assembly


12


as well as provide cooling circuits for thermal control in the nozzle assembly. The header


104


of the nozzle assembly


12


receives fuel from the feed strip


62


and conveys the fuel to the main nozzle


59


and, where incorporated, to the pilot nozzle


58


through the fuel circuits


102


as illustrated in

FIGS. 7 and 8

.




In the exemplary embodiment of the invention illustrated herein, the feed strip


62


, the main nozzle


59


, and the header


104


therebetween are integrally constructed from the lengthwise extending first and second plates


76


and


78


. The main nozzle


59


and the header


104


may be considered to be elements of the feed strip


62


. The fuel flow passages


90


of the fuel circuits


102


run through the feed strip


62


, the header


104


, and the main nozzle


59


. The fuel passages


90


of the fuel circuits


102


lead to spray orifices


106


and through the pilot nozzle extension


54


which is operable to be fluidly connected to the pilot feed tube


56


to feed the pilot nozzle


58


as illustrated in FIG.


4


. The parallel grooves


84


of the fuel flow passages


90


of the fuel circuits


102


are etched into adjacent surfaces


210


of the first and second plates


76


and


78


as illustrated in

FIGS. 5 and 6

.




Referring to

FIGS. 6

,


7


, and


8


, the fuel circuits


102


include first and second main nozzle circuits


280


and


282


each of which include clockwise and counterclockwise extending annular legs


284


and


286


, respectively, in the main nozzle


59


. The spray orifices


106


extend from the annular legs


284


and


286


through one or both of the first and second plates


76


and


78


. In the exemplary embodiment, the spray orifices


106


radially extend outwardly through the first plate


76


of the main nozzle


59


which is the radially outer one of the plates. The clockwise and counterclockwise extending annular legs


284


and


286


have parallel first and second waves


290


and


292


, respectively. The spray orifices


106


are located in alternating ones of the first and second waves


290


and


292


so as to be substantially circularly aligned along a circle


300


. The fuel circuits


102


also include a looped pilot nozzle circuit


288


which feeds the pilot nozzle extension


54


. The looped pilot nozzle circuit


288


includes clockwise and counterclockwise extending annular pilot legs


294


and


296


, respectively, in the main nozzle


59


.




See U.S. Pat. No. 6,321,541 for information on nozzle assemblies and fuel circuits between bonded plates. Referring to

FIGS. 2

,


8


, and


9


, the internal fuel flow passages


90


down the length of the feed strips


62


are used to feed fuel to the fuel circuits


102


. Fuel going into each of the internal fuel flow passages


90


in the feed strips


62


and the header


104


into the pilot and main nozzles


58


and


59


is controlled by fuel valves


45


illustrated by the inlet assembly


41


being part of the valve's housing and further illustrated schematically in FIG.


7


. The header


104


of the nozzle assembly


12


receives fuel from the feed strips


62


and conveys the fuel to the main nozzle


59


. The main nozzle


59


is annular and has a cylindrical shape or configuration. The flow passages, openings and various components of the spray devices in plates


76


and


78


can be formed in any appropriate manner such as by etching and, more specifically, chemical etching. The chemical etching of such plates should be known to those skilled in the art and is described for example in U.S. Pat. No. 5,435,884. The etching of the plates allows the forming of very fine, well-defined, and complex openings and passages, which allow multiple fuel circuits to be provided in the feed strips


62


and main nozzle


59


while maintaining a small cross-section for these components. The plates


76


and


78


can be bonded together in surface-to-surface contact with a bonding process such as brazing or diffusion bonding. Such bonding processes are well-known to those skilled in the art and provides a very secure connection between the various plates. Diffusion bonding is particularly useful as it results in grain boundary growth across an original bond interface between adjacent layers providing a mechanically good joint.




Referring to

FIGS. 1

,


3


, and


4


, each mixer assembly


40


includes a pilot mixer


142


, a main mixer


144


, and a centerbody


143


extending therebetween. The centerbody


143


defines a chamber


150


that is in flow communication with, and downstream from, the pilot mixer


142


. The pilot nozzle


58


is supported by the centerbody


143


within the chamber


150


. The pilot nozzle


58


is designed for spraying droplets of fuel downstream into the chamber


150


. The main mixer


144


includes first and second main swirlers


180


and


182


located upstream from spray orifices


106


. The pilot mixer


142


includes a pair of concentrically mounted pilot swirlers


160


. In the illustrated embodiment of the invention, the swirlers


160


are axial swirlers and include an inner pilot swirler


162


and an outer pilot swirler


164


. The inner pilot swirler


162


is annular and is circumferentially disposed around the pilot nozzle


58


. Each of the inner and outer pilot swirlers


162


and


164


includes a plurality of inner and outer pilot swirling vanes


166


and


168


, respectively, positioned upstream from pilot nozzle


58


.




An annular pilot splitter


170


is radially disposed between the inner and outer pilot swirlers


162


and


164


and extends downstream from the inner and outer pilot swirlers


162


and


164


. The pilot splitter


170


is designed to separate airflow traveling through inner pilot swirler


162


from airflow flowing through the outer pilot swirler


164


. Splitter


170


has a converging-diverging inner surface


174


which provides a fuel-filming surface during engine low power operations. The splitter


170


also controls axial velocities of air flowing through the pilot mixer


142


to control recirculation of hot gases.




In one embodiment, the inner pilot swirler vanes


166


swirl air flowing therethrough in the same direction as air flowing through the outer pilot swirler vanes


168


. In another embodiment, the inner pilot swirler vanes


166


swirl air flowing therethrough in a first circumferential direction that is opposite a second circumferential direction that the outer pilot swirler vanes


168


swirl air flowing therethrough.




The main mixer


144


includes an annular main housing


190


that defines an annular cavity


192


. The main mixer


144


is concentrically aligned with respect to the pilot mixer


142


and extends circumferentially around the pilot mixer


142


. The annular main nozzle


59


is circumferentially disposed between the pilot mixer


142


and the main mixer


144


. More specifically, main nozzle


59


extends circumferentially around the pilot mixer


142


and is radially located between the centerbody


143


and the main housing


190


.




The housing


190


includes inner and outer heat shields


194


and


196


. The inner heat shield


194


includes inner and outer walls


202


and


204


, respectively, and a 360 degree annular gap


200


therebetween. The inner and outer heat shields


194


and


196


each include a plurality of openings


206


aligned with the spray orifices


106


. The inner and outer heat shields


194


and


196


are fixed to the stem


32


in an appropriate manner, such as by welding or brazing.




The main nozzle


59


and the spray orifices


106


inject fuel radially outwardly into the main mixer cavity


192


though the openings


206


in the inner and outer heat shields


194


and


196


. An annular slip joint seal


208


is disposed in each set of the openings


206


in the inner heat shield


194


aligned with each one of the spray orifices


106


to prevent crossflow through the annular gap


200


. The annular slip joint seal


208


is attached to the inner wall


202


of the inner heat shield


194


by a braze or other method. The annular slip joint seal


208


disposed in each of the openings


206


in the inner heat shield


194


to prevent crossflow through the annular gap


200


may be used with other types of fuel injectors.




While there have been described herein what are considered to be preferred and exemplary embodiments of the present invention, other modifications of the invention shall be apparent to those skilled in the art from the teachings herein and, it is therefore, desired to be secured in the appended claims all such modifications as fall within the true spirit and scope of the invention. Accordingly, what is desired to be secured by Letters Patent of the United States is the invention as defined and differentiated in the following claims.



Claims
  • 1. A fuel injector conduit comprising:a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, and said feed strip having a middle portion between said inlet end and said outlet end, said middle portion having a radius of curvature greater than a length of said middle portion.
  • 2. The conduit as claimed in claim 1, wherein said feed strip has fuel inlet holes in said inlet end connected to said internal fuel flow passages.
  • 3. The conduit as claimed in claim 1, wherein said feed strip has a bend between said outlet end and said middle portion.
  • 4. The conduit as claimed in claim 3, further comprising an annular main nozzle fluidly connected to said outlet end of said feed strip and integrally formed with said feed strip from said single bonded together pair of lengthwise extending plates.
  • 5. The conduit as claimed in claim 4, further comprising:said internal fuel flow passages extending through said feed strip and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, and spray orifices extending from said annular legs through at least one of said plates.
  • 6. The conduit as claimed in claim 5, wherein said annular legs have waves.
  • 7. The conduit as claimed in claim 6, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 8. The conduit as claimed in claim 5, wherein said annular legs include clockwise and counterclockwise extending annular legs.
  • 9. The conduit as claimed in claim 8, whereinsaid clockwise and counterclockwise extending annular legs have parallel first and second waves, respectively.
  • 10. The conduit as claimed in claim 9, wherein said spray orifices are located in alternating ones of said first and second waves so as to be substantially aligned along a circle.
  • 11. The conduit as claimed in claim 10, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 12. (original) A fuel injector, comprising:an upper housing; a hollow stem depending from said housing; at least one fuel nozzle assembly supported by said stem; a fuel injector conduit extending between said housing through said stem to said nozzle assembly, said fuel injector conduit comprising a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, and said feed strip having a middle portion between said inlet end and said outlet end, said middle portion having a radius of curvature greater than a length of said middle portion.
  • 13. The fuel injector as claimed in claim 12, wherein said feed strip has at least one acute bend between said inlet end and said middle portion and a bend between said outlet end and said middle portion.
  • 14. The fuel injector as claimed in claim 13, wherein said feed strip has fuel inlet holes in said inlet end connected to said internal fuel flow passages.
  • 15. The fuel injector as claimed in claim 14, wherein each of said internal fuel flow passages is connected to at least one of said inlet holes.
  • 16. The fuel injector as claimed in claim 15, further comprising an annular main nozzle fluidly connected to said outlet end of said feed strip and integrally formed with said feed strip from said single bonded together pair of lengthwise extending plates.
  • 17. The fuel injector as claimed in claim 16, further comprising:said internal fuel flow passages extending through said feed strip and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, and spray orifices extending from said annular legs through at least one of said plates.
  • 18. The fuel injector as claimed in claim 17, wherein said annular legs have waves.
  • 19. The fuel injector as claimed in claim 18, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 20. The fuel injector as claimed in claim 18, wherein said annular legs have clockwise and counterclockwise extending annular legs have parallel first and second waves, respectively.
  • 21. The fuel injector. as claimed in claim 20, wherein said spray orifices are located in alternating ones of said first and second waves so as to be substantially aligned along a circle.
  • 22. The fuel injector as claimed in claim 21, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 23. The injector as claimed in claim 22, further comprising:a main mixer having an annular main housing with openings aligned with said spray orifices, an annular cavity defined within said main housing, said main nozzle received within said annular cavity, and an annular slip joint seal disposed in. each set of said openings aligned with each one of said the spray orifices.
  • 24. The injector as claimed in claim 23, further comprising:said housing including inner and outer heat shields, respectively, said inner heat shield including inner and outer walls and an annular gap therebetween, said openings passing through said inner and outer heat shields, and said annular slip joint seal attached to said inner wall of said inner heat shield.
  • 25. A fuel injector comprising:an annular main nozzle, a main mixer having an annular main housing with openings aligned with spray orifices in said main nozzle, an annular cavity defined within said main housing, said main nozzle received within said annular cavity, and an annular slip joint seal disposed in each set of said openings aligned with each one of said spray orifices.
  • 26. The injector as claimed in claim 25, further comprising:said housing including inner and outer heat shields, respectively, said inner heat shield including inner and outer walls and an annular gap therebetween, said openings passing through said inner and outer heat shields, and said annular slip joint seal attached to said inner wall of said inner heat shield.
  • 27. A fuel injector conduit comprising:a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, and said feed strip having a substantially straight radially extending middle portion between said inlet end and said outlet end.
  • 28. The conduit as claimed in claim 27, wherein said feed strip has a bend between said outlet end and said middle portion.
  • 29. The conduit as claimed in claim 28, further comprising a straight header fluidly connecting an annular main nozzle to said outlet end of said feed strip.
  • 30. The conduit as claimed in claim 29, further comprising said straight header and said annular main nozzle being integrally formed with said feed strip from said single bonded together pair of lengthwise extending plates.
  • 31. The conduit as claimed in claim 29, further comprising:said internal fuel flow passages extending through said feed strip, said header, and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, and spray orifices extending from said annular legs through at least one of said plates.
  • 32. A fuel injector conduit comprising:a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, said feed strip having a substantially straight middle portion between said inlet end and said outlet end, said feed strip having a bend between said outlet end and said middle portion, a straight header fluidly connecting an wherein said annular main nozzle to said outlet end of said feed strip, said straight header and said annular main nozzle being integrally formed with said feed strip from said single bonded together pair of lengthwise extending plates, said internal fuel flow passages extending through said feed strip, said header, and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, spray orifices extending from said annular legs through at least one of said plates, and annular legs have waves.
  • 33. The conduit as claimed in claim 32, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 34. The conduit as claimed in claim 31, wherein said annular legs include clockwise and counterclockwise extending annular legs.
  • 35. A fuel injector conduit comprising:a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, said feed strip having a substantially straight middle portion between said inlet end and said outlet end, said feed strip having a bend between said outlet end and said middle portion, a straight header fluidly connecting an annular main nozzle to said outlet end of said feed strip, said straight header and said annular main nozzle being integrally formed with said feed strip from said single bonded together pair of lengthwise extending plates, said internal fuel flow passages extending through said feed strip, said header, and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, spray orifices extending from said annular legs through at least one of said plates, and said annular legs including clockwise and counterclockwise extending annular legs having parallel first and second waves, respectively.
  • 36. The conduit as claimed in claim 35, wherein said spray orifices are located in alternating ones of said first and second waves so as to be circularly aligned and distributed about an axis of revolution about which said main nozzle is circumscribed.
  • 37. The conduit as claimed in claim 36, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 38. A fuel injector, comprising:an upper housing; a hollow stem depending from said housing; at least one fuel nozzle assembly supported by said stem; a fuel injector conduit extending between said housing through said stem to said nozzle assembly, said fuel injector conduit comprising a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, and said feed strip having a substantially straight middle portion extending radially through the entire radial length of the stem.
  • 39. The fuel injector as claimed in claim 38, wherein said feed strip has at least one acute bend between said inlet end and said middle portion and a bend between said outlet end and said middle portion.
  • 40. The fuel injector as claimed in claim 39, further comprising a straight header fluidly connecting an annular main nozzle to said outlet end of said feed strip.
  • 41. The fuel injector as claimed in claim 40, further comprising said header, said main nozzle, and said feed strip being integrally formed from said single bonded together pair of lengthwise extending plates.
  • 42. The fuel injector as claimed in claim 41, further comprising:said internal fuel flow passages extending through said feed strip and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, and spray orifices extending from said annular legs through at least one of said plates.
  • 43. A fuel injector, comprising:an upper housing; a hollow stem depending from said housing; at least one fuel nozzle assembly supported by said stem; a fuel injector conduit extending between said housing through said stem to said nozzle assembly, said fuel injector conduit comprising a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, said feed strip having a substantially straight middle portion between said inlet end and said outlet end, said feed strip having at least one acute bend between said inlet end and said middle portion and a bend between said outlet end and said middle portion, a straight header fluidly connecting an annular main nozzle to said outlet end of said feed strip. said header, said main nozzle, and said feed strip being integrally formed from said single bonded together pair of lengthwise extending plates, said internal fuel flow passages extending through said feed strip and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, spray orifices extending from said annular legs through at least one of said plates, and said annular legs having waves.
  • 44. The fuel injector as claimed in claim 43, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 45. A fuel injector, comprising:an upper housing; a hollow stem depending from said housing; at least one fuel nozzle assembly supported by said stem; a fuel injector conduit extending between said housing through said stem to said nozzle assembly, said fuel injector conduit comprising a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, said feed strip having a substantially straight middle portion between said inlet end and said outlet end, said feed strip having at least one acute bend between said inlet end and said middle portion and a bend between said outlet end and said middle portion, a straight header fluidly connecting an annular main nozzle to said outlet end of said feed strip, said header, said main nozzle, and said feed strip being integrally formed from said single bonded together pair of lengthwise extending plates, said internal fuel flow passages extending through said feed strip and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, spray orifices extending from said annular legs through at least one of said plates, said annular legs having clockwise and counterclockwise extending annular legs with parallel first and second waves respectively, and said spray orifices being located in alternating ones of said first and second waves so as to be substantially aligned along a circle.
  • 46. The fuel injector as claimed in claim 45, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 47. The injector as claimed in claim 46, further comprising:a main mixer having an annular main housing with openings aligned with said spray orifices, an annular cavity defined within said main housing, and said main nozzle received within said annular cavity.
  • 48. A fuel injector, comprising:an upper housing; a hollow stem depending from said housing; at least one fuel nozzle assembly supported by said stem; a fuel injector conduit extending between said housing through said stem to said nozzle assembly, said fuel injector conduit comprising a single feed strip having a single bonded together lair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, said feed strip having a substantially straight middle portion between said inlet end and said outlet end, a bend between said outlet end and said middle portion, a straight header fluidly connecting an annular main nozzle to said outlet end of said feed strip, said conduit having a number of bending arms and respective number of bending arm lengths, said straight header being one of said bending arms, a thickness of said strip, and a peak concentrated allowable bending stress omax, a design hot metal temperature of said stem, and a design cold metal temperature of the feed strip, said bending arm lengths satisfy the following equation; σ⁢ ⁢MAX≥3⁢xL1xExHxLTGx⁡(THx⁢ ⁢α⁢ ⁢H-TCx⁢ ⁢α⁢ ⁢C)2⁢x(L13+L23+…⁢ ⁢LN3)wherein E equals Young's Modulus.
  • 49. The conduit as claimed in claim 48, further comprising said straight header and said annular main nozzle being integrally formed with said feed strip from said single bonded together pair of lengthwise extending plates.
  • 50. The conduit as claimed in claim 49, further comprising said feed strip having a middle portion between said inlet end and said outlet end, said middle portion having a radius of curvature greater than a length of said middle portion.
  • 51. The conduit as claimed in claim 50, further comprising:said internal fuel flow passages extending through said feed strip, said header, and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, and spray orifices extending from said annular legs through at least one of said plates.
  • 52. The conduit as claimed in claim 51, wherein said annular legs have waves.
  • 53. The conduit as claimed in claim 52, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 54. The conduit as claimed in claim 51, wherein said annular legs include clockwise and counterclockwise extending annular legs.
  • 55. The conduit as claimed in claim 54, wherein said clockwise and counterclockwise extending annular legs have parallel first and second waves, respectively.
  • 56. The conduit as claimed in claim 55, wherein said spray orifices are located in alternating ones of said first and second waves so as to be circularly aligned and distributed about an axis of revolution about which said main nozzle is circumscribed.
  • 57. A fuel injector conduit comprising:a single feed strip having a single bonded together pair of lengthwise extending plates, each of said plates having a single row of widthwise spaced apart and lengthwise extending parallel grooves, said plates being bonded together such that opposing grooves in each of said plates are aligned forming internal fuel flow passages through the length of said strip from an inlet end to an outlet end, and said feed strip having a middle portion between said inlet end and said outlet end, said middle portion being substantially straight and slightly bowed and having a radius of curvature greater than a length of said middle portion.
  • 58. The conduit as claimed in claim 57, wherein said feed strip has a bend between said outlet end and said middle portion.
  • 59. The conduit as claimed in claim 58, further comprising a straight header fluidly connecting an annular main nozzle to said outlet end of said feed strip.
  • 60. The conduit as claimed in claim 59, further comprising said straight header and said annular main nozzle being integrally formed with said feed strip from said single bonded together pair of lengthwise extending plates.
  • 61. The conduit as claimed in claim 59, further comprising:said internal fuel flow passages extending through said feed strip, said header, and said annular main nozzle, annular legs extending circumferentially from at least a first one of said internal fuel flow passages through said main nozzle, and spray orifices extending from said annular legs through at least one of said plates.
  • 62. The conduit as claimed in claim 61, wherein said annular legs have waves.
  • 63. The conduit as claimed in claim 62, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
  • 64. The conduit as claimed in claim 61, wherein said annular legs include clockwise and counterclockwise extending annular legs.
  • 65. The conduit as claimed in claim 64, wherein said clockwise and counterclockwise extending annular legs have parallel first and second waves, respectively.
  • 66. The conduit as claimed in claim 65, wherein said spray orifices are located in alternating ones of said first and second waves so as to be circularly aligned and distributed about an axis of revolution about which said main nozzle is circumscribed.
  • 67. The conduit as claimed in claim 66, further comprising a pilot nozzle circuit which includes clockwise and counterclockwise extending pilot legs extending circumferentially from at least a second one of said internal fuel flow passages through said main nozzle.
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4070826 Stenger et al. Jan 1978 A
4735044 Richey et al. Apr 1988 A
5423178 Mains Jun 1995 A
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5577386 Alary et al. Nov 1996 A
5598696 Stotts Feb 1997 A
5761907 Pelletier et al. Jun 1998 A
6021635 Gaag et al. Feb 2000 A
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6076356 Pelletier Jun 2000 A
6082113 Prociw et al. Jul 2000 A
6141967 Angel et al. Nov 2000 A
6276141 Pelletier Aug 2001 B1
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Number Date Country
03253522 Sep 2003 EP
WO 9734108 Sep 1997 WO