Information
-
Patent Grant
-
6497218
-
Patent Number
6,497,218
-
Date Filed
Wednesday, February 28, 200123 years ago
-
Date Issued
Tuesday, December 24, 200221 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Wolfe; Willis R.
- Gimie; Mahmoud
Agents
- Michael Best & Friedrich LLP
-
CPC
-
US Classifications
Field of Search
US
- 123 470
- 123 456
- 123 447
- 123 468
- 123 469
- 123 472
- 123 525
- 123 527
- 239 5851
- 239 5332
-
International Classifications
-
Abstract
A fuel injector module for an internal combustion engine having two banks of cylinders includes a longitudinally extending central portion with opposing sides, at least two branches extending laterally from one of the opposing sides, and at least two more branches extending laterally from the other of the opposing sides. Each of the branches includes an injector receptacle for housing a fuel injector that injects fuel into a respective cylinder. Each of the branches also includes an electrical connector adjacent the injector receptacle for providing electrical power to the fuel injector. Preferably, each of the electrical connectors includes a pogo-pin electrically coupled to the fuel injector.
Description
FIELD OF THE INVENTION
The invention relates to automotive fuel systems, and more particularly to a fuel injection system for supplying fuel to an internal combustion engine.
BACKGROUND OF THE INVENTION
It is known to use fuel injectors to inject fuel from a fuel rail into an engine intake manifold. Typically, the fuel inlet end of the fuel injectors communicates with a fuel rail, which supplies fuel to the injectors. The fuel outlet end of the fuel injectors is supported in an air intake manifold, which mixes the fuel with the proper amount of air prior to combustion. The fuel injectors must be long enough to bridge the gap between the fuel rail and the intake manifold. Fuel injectors come in a variety of standard lengths to accommodate different fuel system envelopes. One example of such a fuel injection system is seen in U.S. Pat. No. 5,531,202.
These standard length fuel injectors include a functional portion that is required for the operation of the fuel injector. This functional portion is often relatively short with respect to the overall length of the injector. To obtain the necessary overall length, the fuel injector often includes an extension tube, an extended body portion, an extended needle valve assembly, an electrical connection extension and other added features or components. Adding length to the fuel injector increases the costs of the injector due to increased material usage and increased assembly costs.
In these typical fuel systems, the injectors are exposed to the harsh environment of an internal combustion engine. To protect the injectors from the environment it is necessary to overmold the fuel injectors with a protective layer or overmolding, typically a plastic. Overmolding the injector adds additional costs.
It is also known to mount a shorter fuel injector in a fuel rail and to mount the fuel rail directly to the intake manifold. This helps eliminate the costs associated with lengthening the fuel injector to bridge a gap between the fuel rail and the intake manifold. Additionally, housing the injector inside the fuel rail can eliminate the need for overmolding. The space required between the fuel rail and the intake manifold is also reduced, thereby reducing the overall packaging envelope for the fuel injection system. U.S. Pat. Nos. 5,718,206 and 5,172,671 illustrate two such prior art fuel injection systems.
In engines having two banks of cylinders, it is common to utilize two metallic fuel rail assemblies that are connected together at one end by a crossover tube providing fluid communication between the two fuel rail assemblies. The ends of the crossover tube are typically brazed to the opposing fuel rail assemblies to provide the necessary connections. The resulting fuel rail assembly is substantially U-shaped. It is also known to form an integral, non-metallic U-shaped fuel rail assembly for engines having two cylinder banks.
SUMMARY OF THE INVENTION
The present invention provides an improved module for packaging fuel injectors, and more preferably, for packaging only the functional portion of the fuel injectors between a fuel supply and an intake manifold. Extension tubes, extended body portions, extended needle valve assemblies, electrical connection extensions and any other features or components needed to elongate the injectors are eliminated, thereby greatly reducing the cost of the injectors. The improved fuel injector module is well-suited for use with engines having two banks of cylinders. A compact and preferably non-metallic module houses all of the injectors and electrical connections required for both cylinder banks. The injectors are substantially sealed from the environment, thereby eliminating the need for protective overmolding. Furthermore, the injector module can be directly attached to the intake manifold. Only a single fuel connection and a single electrical connection is required to supply fuel and power to all of the injectors in the injector module. The injector module can also be equipped with features to improve the atomization of fuel as it exits the fuel injectors.
More specifically, the invention provides a fuel injector module for an internal combustion engine having two banks of cylinders. The injector module includes a longitudinally extending central portion with opposing sides, at least two branches extending laterally from one of the opposing sides, and at least two more branches extending laterally from the other of the opposing sides. Each of the branches has therein an injector receptacle. A fuel injector is housed in each injector receptacle for injecting fuel into a respective cylinder.
In one aspect of the invention, each of the branches includes an electrical connector adjacent the respective injector receptacle for providing electrical power to the respective fuel injector. Preferably, each of the electrical connectors includes a pogo-pin electrically coupled to the respective fuel injector. In another aspect of the invention, the central portion houses a wire harness that is electrically coupled to each of the electrical connectors.
In yet another aspect of the invention, each branch includes a fuel feed passageway communicating with the respective injector receptacle. A fuel supply line communicates with each fuel feed passageway to supply fuel to each of the injectors. In another aspect of the invention, each branch includes an atomization chamber adjacent the outlet end of the fuel injector. An air supply passageway in the branch communicates with the atomization chamber and with an air supply line to supply air to the atomization chamber. The air supply improves the atomization of the fuel exiting the injector.
In an additional aspect of the invention, each branch includes a base portion and a cover portion. The fuel injector is sandwiched between the base portion and the cover portion. A seal member is also sandwiched between each respective base and cover portion to substantially seal the fuel injector from the environment.
The invention also provides a fuel injector module having improved electrical connections. The injector module includes a body portion, a fuel injector housed in the body portion, and a pogo-pin connector having a pogo-pin electrically coupled to the fuel injector to provide electrical power to the fuel injector. Preferably, the fuel injector includes two spaced-apart terminals, and the pogo-pin connector includes first and second pogo-pins. The first pogo-pin is electrically coupled to one of the terminals and the second pogo-pin is electrically coupled to the other of the terminals. The pogo-pin connector also preferably includes a housing that is movable with respect to the body portion to facilitate insertion and removal of the fuel injector from the body portion.
Other features and advantages of the invention will become apparent to those skilled in the art upon review of the following detailed description, claims, and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded perspective view of a fuel injector module embodying the present invention.
FIG. 2
is a perspective view of a portion of the fuel injector module of
FIG. 1
showing a cover portion of one branch removed.
FIG. 3
is an exploded perspective view showing components of the base portion of the branch of FIG.
2
.
FIG. 4
is a section view through one of the branches of the fuel injector module of FIG.
1
.
FIG. 5
is a section view taken along line
5
—
5
in FIG.
4
.
FIG. 6
is an enlarged section view showing the pogo-pin electrical connection.
FIG. 7
is an alternative fuel injector module having air-assist features and bottom-loading features.
FIG. 8
is a section view through one of the branches of the fuel injector module of FIG.
7
.
Before one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1
illustrates a fuel injector module
10
embodying the invention. The fuel injector module
10
is mounted to an air intake module
14
(shown schematically in
FIG. 7
) that communicates with two banks of cylinders
18
(also shown schematically in
FIG. 7
) of an internal combustion engine. Alternatively, the injector module
10
can be mounted directly to the cylinder head (not shown). Any suitable fasteners (not shown) can be used to mount the injector module
10
to the air intake manifold
14
or the cylinder head.
The injector module
10
includes body portion
22
having a longitudinally-extending central portion
26
with opposing sides
30
. At least two branches
34
extend laterally from each of the opposing sides
30
of the central portion
26
. In the illustrated embodiment, three branches
34
extend from each of the opposing sides
30
to accommodate a six-cylinder engine, however the number of branches can vary depending on the number of cylinders
18
. While the branches
34
are illustrated as being symmetrically arranged about the central portion
26
, this symmetrical arrangement is not necessary.
Each branch
34
includes a base portion
38
and a cover portion
42
. The cover portions
42
are secured to the respective base portions
38
with fasteners
46
. Of course, other methods of securing the cover portions
42
to the base portions
38
can also be used. Alternatively, the cover portions
42
could be integrally formed with the base portions
38
. The cover portions
42
will be described in greater detail below. The body portion
22
(including the cover portions
42
) can be made of any suitable metal or plastic, and is preferably molded plastic or cast aluminum.
Each of the branches
34
is substantially identical and only one branch
34
will be described in detail. Each branch
34
is configured to retain a fuel injector
50
for supplying fuel to the engine. The injector
50
shown in
FIGS. 2-4
is actually the functional group of a standard Bosch EV14 fuel injector. In other words, a standard Bosch EV14 injector is stripped of any extra parts such as extension tubes, electrical connection extensions, and any other features or components needed to elongate the injectors. Furthermore, the functional group is not overmolded. Therefore, the cost of the injector
50
is reduced and a new injector need not be designed to fit in the injector module
10
. By using only the functional group of a standard injector, both the overall envelope of the engine and the size of the injector module
10
are greatly reduced. Of course, other functional groups can also be used in the injector module
10
, however, substitutions may require modifications to the injector module
10
.
Referring now to
FIGS. 2-4
, each injector
50
includes a fuel inlet end
54
and a fuel outlet end
58
. An electromagnetic coil (not shown) is housed in a body portion
62
of the injector
50
to open and close the injector valve as is understood. Terminals
66
are coupled to the coil and extend from the body portion
62
to be electrically coupled to a power supply (not shown). Electricity is selectively applied to the coil via the terminals
66
to open and close the injector valve. When the injector valve is open, fuel flows into the inlet end
54
, through the body portion
62
, and out through the outlet end
58
. When the injector valve is closed, fuel cannot exit the outlet end
58
. To retain the injector
50
in the branch
34
, the base portion
38
includes an injector receptacle
70
extending between a top surface
74
and a bottom surface
78
of the base portion
38
. The terms “top” and “bottom” are used for purposes of description only, and are not intended to imply any particular orientation. Preferably, the injector receptacle
70
includes a seat in the form of a step
82
(see
FIG. 4
) that prevents the injector
50
from falling out of the injector receptacle
70
through the bottom surface
78
. As seen in
FIG. 4
, the outlet end
58
of the injector
50
extends past the step
82
and out of the bottom surface
78
of the base portion
38
to communicate with the air intake manifold
14
. An O-ring
86
is positioned on the body portion
62
of the injector
50
to sealingly engage the inner wall of the injector receptacle
70
, thereby substantially preventing fuel from flowing toward the top surface
74
through the injector receptacle
70
.
The base portion
38
also houses an electrical connector
90
that is retained in a recess
94
(see
FIG. 4
) in the top surface
74
. The recess
94
is adjacent the injector receptacle
70
so that the electrical connector
90
, when placed in the recess
94
, is in electrical contact with the terminals
66
as will be described below.
The electrical connector
90
includes a housing
98
having a body portion
102
and flanges
106
extending from opposite sides of the body portion
102
. A pair of pogo-pins
110
are housed in the body portion
102
for electrically contacting the terminals
66
. As best seen in
FIG. 6
, each pogo-pin
110
has a contact end
114
that extends out of the body portion
102
and is biased outwardly, toward the terminals
66
, by a spring
118
inside the pogo-pin
110
. The contact ends
114
are electrically connected to leads
122
that extend out of the body portion
102
on the opposite side of the contact ends
114
. The illustrated pogo-pins
110
are available from Everett Charles Technologies of Pomona, Calif., however, any suitable pogo-pins
110
can be used.
As best seen in
FIG. 4
, the housing
98
is slidably movable in the recess
94
and is biased toward the injector receptacle
70
by springs
126
. The relative motion between the housing
98
and the base portion
38
provides clearance for installing the injector
50
into the injector receptacle
70
. To install the injector
50
, the installer slides the housing
98
away from the injector receptacle
70
against the bias of the springs
126
. Once the injector
50
is installed in the injector receptacle
70
, the installer releases the housing
98
, which will slide toward the terminals
66
. The contact ends
114
contact the terminals
66
and the electrical connection between the injector
50
and the electrical connector
90
is made. The outward bias and the relative range of motion of the contact ends
114
ensures that the electrical contact between the connector
90
and the terminals
66
will be maintained during operation. Injectors
50
can be removed and replaced as necessary.
As best seen in
FIGS. 2-5
, the electrical connector
90
is retained in the recess
94
using fasteners
130
and washers
134
. Each washer
134
engages both the top surface
74
and a top surface of the flange
106
to retain the electrical connector
90
in the recess
94
when the fastener
130
is tightened. The washers
134
prevent the electrical connector
90
from moving upwardly out of the recess
94
, but accommodate the sliding movement of the housing
98
described above. Other suitable methods of retaining the electrical connector
90
can also be used.
The leads
122
of the pogo-pins
110
are electrically connected to lead wires
138
that are housed in recessed guideway
142
(see
FIGS. 3 and 4
) formed in the base portion
38
. The recessed guideway
142
communicates with a recessed guideway
146
(see
FIG. 3
) in the central portion
26
. The lead wires
138
from each branch
34
extend into the guideway
146
and form a wire harness assembly
150
that terminates at a single pin connector
154
(see
FIG. 1
) at one end of the central portion
26
. With this construction, only one electrical connection to the injector module
10
is needed to supply electricity to all of the injectors
50
.
As seen in
FIG. 1
, a cover plate
158
is positioned between the cover portions
42
and over the guideways
142
,
146
to protect the wire harness assembly
150
. Fasteners
160
are used to secure the cover plate
158
. It should be noted that the cover plate
158
need not be a separate piece, but rather could be integrated with the cover portions
42
to form an integral cover member (not shown).
With the injector
50
positioned in the base portion and electrically connected to the electrical connector
90
, the cover portion
42
is secured to the top surface
74
to sandwich the injector
50
and the electrical connector
90
between the base portion
38
and the cover portion
42
. The cover portion
42
includes an injector receptacle
162
that receives the fuel inlet end
54
of the injector
50
. The injector receptacle
162
has a large diameter portion
166
and a small diameter portion
170
separated by a seat in the form of a step
174
. A sealing member
178
is positioned between the step
174
and the inlet end
54
of the injector
50
to provide a seal between the small diameter portion
170
and the inlet end
154
. The sealing member
178
is preferably a flat annular disk. Alternatively, the sealing member
178
can be in the form of an O-ring.
A fuel feed passageway
182
communicates with the small diameter portion
170
to provide fuel to the inlet end
54
of the injector
50
. Fuel flows into the fuel feed passageway
182
through an inlet
186
(see FIGS.
1
and
4
), travels into the small diameter portion
170
, and into the inlet end
54
through the sealing member
178
. The sealing member
178
substantially prevents fuel from entering the large diameter portion
166
of the injector receptacle
162
.
As seen in
FIG. 1
, fuel is supplied to each fuel feed passageway
182
by a fuel supply line
190
. The fuel supply line
190
preferably includes a central portion
194
and a plurality of injector feeding portions
198
communicating with the central portion
190
and the respective cover portions
42
. As seen in
FIG. 4
, the outlet ends of the injector feeding portions
198
are threaded into the inlets
186
of the fuel feed passsageways
182
. Other types of connections between the injector feeding portions
198
and the fuel feed passageways
182
can also be used, including various press-fit, snap-fit, and interference-fit configurations. Fuel is supplied to the fuel supply line
190
at an inlet
202
at one end of the central portion
194
. With this construction, only one fuel connection to the injector module
10
is needed to supply fuel to all of the injectors
50
.
The cover portion
42
preferably includes a seal groove
206
(see
FIG. 4
) that houses a sealing member
210
(also shown removed from the seal groove
206
in FIGS.
2
and
3
). The sealing member
210
can be secured in the groove
206
or can be removable. When the cover portion
42
is secured to the base portion
38
, the sealing member
210
rests in the groove
206
and engages the top surface
74
of the base portion
38
to substantially seal the components housed in the branch
34
from the environment. Of course, the groove
206
could alternatively be formed in the top surface
74
of the base portion
38
, or a groove could be formed in each of the base and cover portions
38
,
42
. As mentioned above, because the branch
34
is substantially sealed via the O-ring
86
and the sealing members
178
and
210
, there is no need to overmold the injector
50
with a protective coating.
FIGS. 7 and 8
illustrate an injector module
10
′ that differs slightly from the injector module
10
. The injector module
10
′ includes two features that can be used in addition to and/or in place of the features described above with respect to the injector module
10
. Like features have been given like reference numerals, while modified features are indicated as primes (′).
First, and as shown in
FIG. 8
, the injector module
10
′ includes a bottom-load feature that allows the injector
50
to be inserted into the base portion
38
′ from the bottom surface
78
′ instead of loading the injector from the top surface
74
as with the injector module
10
. The injector receptacle
70
′ does not include the step
82
. Rather, the injector
50
is retained in the injector receptacle
70
′ by a retaining ring
214
in the form of a snap-ring, a C-ring, or a bevel washer that rests in a groove in the wall of the injector receptacle
70
′.
By using this bottom-load feature, it may be possible to make the cover portion
42
′ integral with the base portion
38
′. In the event the base portion
38
′ and the cover portion
42
′ are integrally formed, the electrical connector
90
is insert-molded in the branch
34
′. Since the injector
50
is loaded from the bottom surface
78
′ of the branch
34
′, the body portion
102
of the electrical connector
90
need not move relative to the base portion
38
′ in order to install the injector
50
. Therefore, the springs
126
would be eliminated. Rather, the range of motion of the contact ends
114
with respect to the terminals
66
would permit installation of the injector
50
. The sealing member
178
could also be insert-molded, or alternatively, could be inserted into the injector receptacle
70
′ prior to installing the injector
50
.
The injector module
10
′ also includes an air-assist feature. The air-assist feature can be used with either the bottom-load design shown in
FIG. 8
or the top-load design shown in
FIGS. 2-4
. The air assist feature helps atomize the fuel being sprayed from the outlet end
58
of the injector
50
. As seen in
FIG. 8
, the each portion
38
′ includes an air supply passageway
218
including a lateral passageway
222
and a longitudinal passageway
226
. The lateral passageway
222
communicates with an atomization chamber
230
, which is the portion of the injector receptacle
70
′ below the retaining ring
214
(or the step
82
in the injector module
10
), adjacent the outlet end
58
of the injector
50
.
The lateral passageway
222
is formed from the side of the base portion
38
′ opposite to the central portion
26
. A restrictor
234
is positioned in the lateral passageway to restrict and regulate the flow of air into the atomization chamber
230
. Alternatively, the lateral passageway
222
can be sized such that no restrictor
234
is needed.
The longitudinal passageway
226
intersects the lateral passageway
222
and supplies air to the lateral passageway
222
from air supply lines
238
(shown in phantom in FIG.
7
. The air supply lines
238
are connected to the branches in any suitable manner, such as the connections described above with respect to the fuel supply line
190
. Plugs
242
close off the lateral passageway
222
so that air must either flow through the restrictor
234
into the atomization chamber
230
, or continue through the longitudinal passageway
226
to the next branch
34
′. With this construction, only two air connections to the injector module
10
′ are needed to supply air to all of the branches
34
′. Of course, other air supply configurations could also be used.
It should be noted that many of the components of the intake modules
10
,
10
′ could be made integral to reduce the number of parts. As mentioned above, the cover plate
158
and the cover portions
42
could be a single part. Additionally, the fuel supply line
190
could be made integral with the cover plate
158
by forming a series of passageways inside a thicker cover plate
158
to function as the fuel supply line
190
. Again, this integral cover plate and fuel supply line could also be integral with the cover portions
42
. If the bottom-loading feature were used, it would even be possible to combine the body portion
22
(including the central portion
26
, the base portions
38
, and the cover portions
42
), the cover plate
158
, and the fuel supply line
190
into a single part. This would involve insert-molding the electrical connectors
90
as described above, as well as the wire harness assembly
150
and the electrical pin connector
154
.
Claims
- 1. A fuel injector module for an internal combustion engine having two banks of cylinders, the injector module comprising:a longitudinally extending central portion with opposing sides; at least two branches extending laterally from one of the opposing sides and at least two more branches extending laterally from the other of the opposing sides, each of the branches having therein an injector receptacle; a fuel injector housed in each injector receptacle for injecting fuel into a respective cylinder; and a fuel supply line communicating with each of the branches to supply fuel to each of the injectors, the fuel supply line being distinct from and external to the central portion.
- 2. The injector module of claim 1, wherein each of the branches further includes an electrical connector adjacent the respective injector receptacle for providing electrical power to the respective fuel injector.
- 3. The injector module of claim 2, wherein each of the electrical connectors includes a pogo-pin electrically coupled to the respective fuel injector.
- 4. The injector module of claim 2, wherein each of the electrical connectors is electrically coupled to a wire harness housed in the central portion.
- 5. The injector module of claim 4, further comprising:a cover for covering the wire harness housed in the central portion.
- 6. The injector module of claim 1, wherein each of the branches includes a fuel feed passageway communicating with the respective injector receptacle and having an inlet, and wherein the fuel supply line includes a central portion and a plurality of injector feeding portions corresponding to the branches and extending laterally from opposing sides of the central portion of the fuel supply line to the respective fuel feed inlets.
- 7. The injector module of claim 6, further comprising:a plurality of sealing members, each sealing member being positioned between a respective inlet end of the fuel injector and a respective fuel feed passageway to substantially prevent the leakage of fuel into the respective injector receptacle.
- 8. The injector module of claim 1, wherein the fuel supply line has a single fuel inlet.
- 9. The injector module of claim 1, wherein each of the injector receptacles includes a seat for retaining the fuel injector in the injector receptacle.
- 10. The injector module of claim 1, further comprising:a plurality of retaining rings, each retaining ring retaining a respective one of the fuel injectors in the respective injector receptacle.
- 11. The injector module of claim 1, wherein each of the injector receptacles includes an atomization chamber defined therein adjacent an outlet end of the fuel injector to improve atomization of a fuel exiting the outlet end of the fuel injector.
- 12. The injector module of claim 11, wherein each of the branches includes an air supply passageway for supplying air to the atomization chamber, the air supply passageway having a restrictor for regulating the flow of air through the air supply passageway.
- 13. The injector module of claim 12, further comprising: at least one air supply line communicating with the air supply passageways to supply air to the atomization chambers.
- 14. The injector module of claim 1, wherein each of the fuel injectors includes an O-ring for sealingly engaging the injector receptacle.
- 15. The injector module of claim 1, wherein each branch includes a base portion and a cover portion and wherein each fuel injector is sandwiched between the respective base portion and cover portion.
- 16. The injector module of claim 15, further comprising:a plurality of sealing members, each sealing member being sandwiched between a respective base portion and a respective cover portion to substantially seal the respective fuel injector from the environment.
- 17. A fuel injector module for an internal combustion engine having two banks of cylinders, the injector module comprising:a longitudinally extending central portion with opposing sides; at least two branches extending laterally from one of the opposing sides and at least two more branches extending laterally from the other of the opposing sides, each of the branches having therein an injector receptacle; and a fuel injector housed in each injector receptacle for injecting fuel into a respective cylinder; wherein each branch includes a base portion and a cover portion and wherein each fuel injector is sandwiched between the respective base portion and cover portion.
- 18. The injector module of claim 17, further comprising:a plurality of sealing members, each sealing member being sandwiched between a respective base portion and a respective cover portion to substantially seal the respective fuel injector from the environment.
- 19. The injector module of claim 17, wherein each of the branches further includes an electrical connector adjacent the respective injector receptacle for providing electrical power to the respective fuel injector.
- 20. The injector module of claim 19, wherein each of the electrical connectors includes a pogo-pin electrically coupled to the respective fuel injector.
- 21. The injector module of claim 19, wherein each of the electrical connectors is electrically coupled to a wire harness housed in the central portion.
- 22. The injector module of claim 21, further comprising:a cover for covering the wire harness housed in the central portion.
- 23. The injector module of claim 17, further comprising:a fuel supply line communicating with each of the branches to supply fuel to each of the injectors.
- 24. The injector module of claim 23, wherein each of the branches includes a fuel feed passageway communicating with the respective injector receptacle and having an inlet, and wherein the fuel supply line includes a central portion and a plurality of injector feeding portions corresponding to the branches and extending laterally from opposing sides of the central portion of the fuel supply line to the respective fuel feed inlets.
- 25. The injector module of claim 24, further comprising:a plurality of sealing members, each sealing member being positioned between a respective inlet end of the fuel injector and a respective fuel feed passageway to substantially prevent the leakage of fuel into the respective injector receptacle.
- 26. The injector module of claim 23, wherein the fuel supply line has a single fuel inlet.
- 27. The injector module of claim 17, wherein each of the injector receptacles includes a seat for retaining the fuel injector in the injector receptacle.
- 28. The injector module of claim 17, further comprising:a plurality of retaining rings, each retaining ring retaining a respective one of the fuel injectors in the respective injector receptacle.
- 29. The injector module of claim 17, wherein each of the injector receptacles includes an atomization chamber adjacent an outlet end of the fuel injector to improve atomization of a fuel exiting the outlet end of the fuel injector.
- 30. The injector module of claim 29, wherein each of the branches includes an air supply passageway for supplying air to the atomization chamber, the air supply passageway having a restrictor for regulating the flow of air through the air supply passageway.
- 31. The injector module of claim 30, further comprising:at least one air supply line communicating with the air supply passageways to supply air to the atomization chambers.
- 32. The injector module of claim 17, wherein each of the fuel injectors includes an O-ring for sealingly engaging the injector receptacle.
- 33. A fuel injector module comprising:a body portion; a fuel injector housed in the body portion; and a pogo-pin connector having a pogo-pin electrically coupled to the fuel injector to provide electrical power to the fuel injector.
- 34. The injector module of claim 33, wherein the fuel injector includes two spaced-apart terminals, and wherein the pogo-pin connector includes first and second pogo-pins, the first pogo-pin being electrically coupled to one of the terminals and the second pogo-pin being electrically coupled to the other of the terminals.
- 35. A fuel injector module comprising:a body portion; a fuel injector housed in the body portion; and a pogo-pin connector having a pogo-pin electrically coupled to the fuel injector to provide electrical power to the fuel injector; wherein the pogo-pin connector includes a housing that is movable with respect to the body portion to facilitate insertion and removal of the fuel injector from the body portion.
- 36. The injector module of claim 35, wherein the fuel injector includes two spaced-apart terminals, and wherein the pogo-pin connector includes first and second pogo-pins, the first pogo-pin being electrically coupled to one of the terminals and the second pogo-pin being electrically coupled to the other of the terminals.
- 37. A fuel injector module for an internal combustion engine having two banks of cylinders, the injector module comprising:a longitudinally extending central portion with opposing sides, the central portion housing a wire harness; at least two branches extending laterally from one of the opposing sides and at least two more branches extending laterally from the other of the opposing sides, each of the branches having therein an injector receptacle, an electrical connector electrically coupled to the wire harness, and a fuel feed passageway communicating with the injector receptacle; a fuel injector housed in each injector receptacle for injecting fuel into a respective cylinder, each fuel injector being electrically coupled to the respective electrical connector; and a fuel supply line distinct from and external to the central portion and communicating with each of the fuel feed passageways to supply fuel to each of the branches.
US Referenced Citations (23)