Patent Application
20240369033
The disclosure relates to a fuel injector of an internal combustion engine. Further, the invention relates to an internal combustion engine.
The disclosure relates in particular to the field of so-called large engines or large internal combustion engines, the cylinders of which have piston diameters of at least 140 mm, in particular of at least 175 mm. Such large internal combustion engines are in particular marine engines.
Large internal combustion engines designed as gas engines, liquid fuel combustion engines, or as dual-fuel engines are known from practice. In liquid fuel combustion engines, a liquid fuel, such as for example a diesel fuel is combusted. In gas combustion engines, a gaseous fuel, such as for example natural gas is combusted. In dual-fuel engines, a liquid fuel can be combusted in a first operating mode and a gaseous fuel in a second operating mode.
To supply fuel to the cylinders of the internal combustion engine, internal combustion engines comprise fuel injectors. By way of a fuel injector, the fuel can be directly introduced into a combustion space or a combustion chamber of a cylinder or into a pre-chamber of the cylinder interacting with the combustion space or the combustion chamber or into an intake pipe leading to the cylinder.
Fuel injectors comprise a casing, via which the respective fuel injector can be mounted to an internal combustion engine. Further, fuel injectors comprise a valve body acting on a valve stem, which valve body interacts with a valve seat. Dependent on the relative position between valve body and valve seat, a fuel flow is either opened or blocked.
Fuel injectors having a valve body opening towards the outside or a valve body opening towards the inside are basically distinguished in fuel injectors. In the case of a fuel injector with a valve body opening towards the outside, the valve body, for opening a fuel flow, can be moved in a direction away from the casing or based on the casing in the direction towards the outside. In the case of a fuel injector with a valve body opening towards the inside, the valve body, for opening the fuel flow, by contrast, can be moved based on the casing, in the direction towards the inside into the casing. The invention relates to a fuel injector having a valve body opening towards the outside for opening the fuel flow.
There is a need for a fuel injector with a valve body opening towards the outside, which in an open state with low installation space requirement provides as large as possible a flow cross-section for the fuel.
One aspect of the present invention is a new type of fuel injector of an internal combustion engine and an internal combustion engine having such a fuel injector.
The fuel injector comprises a casing via which the fuel injector can be mounted to the internal combustion engine. Further, the fuel injector comprises a valve body interacting with a valve seat acting on a valve stem, which valve body, for opening a fuel flow, can be moved in the direction away from the casing or based on the casing in the direction towards the outside. Further, the fuel injector comprises a guide and seat body, which comprises a guide portion and a seat portion, and which is mounted to the casing. The guide portion of the guide and seat body guides the valve stem. The seat portion of the guide and seat body provides the valve seat. The guide portion of the guide and seat body can be flowed about by fuel. The seat portion of the guide and seat body can be flowed through by the fuel. Between the guide portion and the seat portion an intermediate portion of the guide and seat body having at least one recess is formed, via which the fuel can be conducted from the guide portion in the direction of the seat portion.
With minimal installation space requirement, the fuel injector according to the invention provides a large flow cross-section for fuel. In particular, a relatively small outer diameter of the fuel injector in particular in a region below the guide portion or, seen in the flow direction of the fuel, downstream of the guide portion, is sufficient for providing a large flow cross-section. The guide function for the valve stem and the valve seat function for the valve body acting on the valve stem are both provided by the guide and seat body, which is preferentially in one piece or monolithical. On the one hand this makes possible a simple construction of the fuel injector while on the other hand a precise shape and position tolerance of the guide portion and the seat portion relative to one another during the manufacture can be achieved, since the guide portion and the seat portion are formed on the same component, namely on the guide and seat body. Since the guide and seat body are embodied as separate assembly relative to the casing, which is mounted to the casing, the casing and the guide and seat body can, with respect to the functions to be provided by the same, can be configured independently of one another.
Preferentially, the guide and seat body with the guide portion projects into the casing. This is preferred for providing a simple, compact design while providing as large as possible a flow cross-section.
Preferentially, the guide and seat body with the intermediate portion projects into the casing. This is also preferred for providing a compact, simple design while providing as large as possible a flow cross-section.
Preferentially, the guide and seat body with the seat portion projects out of the casing. This also serves for providing a simple and compact design and as large as possible a flow cross-section.
Preferentially, the fuel injector comprises a jet-cap, which at least partially encloses the seat portion radially on the outside. By way of the jet-cap, a fuel flow can be influenced in a targeted manner.
Preferentially, a union nut is screwed to the casing which holds or clamps the guide and seat body to the casing. This allows a simple fastening of the guide and seat body to the casing.
Preferentially, the guide and seat body is screwed to the casing, wherein via the screw-in depth of the guide and seat body into the casing, a stroke of the valve stem is adjustable. Thus it is possible to specifically adjust the stroke of the valve stem and thus a fuel flow with the valve body lifted off from the valve seat.
Exemplary embodiments of the invention are explained in more detail by way of the drawing without being restricted to this. There it shows:
The fuel injector 10 is designed to supply fuel to a cylinder of the internal combustion engine, namely either directly into a combustion chamber of the cylinder or into a pre-chamber of the cylinder interacting with the combustion chamber or into a pipe of the internal combustion engine leading into the combustion chamber of the cylinder, which also carries combustion air to the cylinder.
The fuel injector 10 comprises a casing 11. By way of the casing 11, the fuel injector 10 can be mounted to the internal combustion engine, for example in the region of a cylinder head or a cylinder head cover.
Furthermore, the fuel injector 10 comprises a valve stem 12, which carries a valve body 13. The valve stem 12 can be directly actuated magnetically. The valve body 13 interacts with a valve seat 14. In particular when the valve body 13 lies against the valve seat 14, the fuel injector 10 does not allow any fuel flow. By contrast, when the valve body 13 is lifted off from the valve seat 14, the fuel injector opens a fuel flow.
Furthermore, the fuel injector 10 comprises a guide and seat body 15 with a guide portion 15a for the valve stem 12 and a seat portion 15b providing the valve seat 14. Relative to the casing 11, this guide and seat body 15 is embodied as separate, one-piece or monolithic assembly and mounted to the casing 11.
As already explained, the guide portion 15a of the guide and seat body 15 guides the valve stem 12, wherein for this purpose the valve stem 12 penetrates a recess 16 in the guide portion 15a. The seat portion 15b of the guide and seat body 15 provides the valve seat 14 for the valve body 13.
The guide portion 15a of the guide and seat body 15 can be flowed about by fuel. The seat portion 15b of the guide and seat body 15 by contrast can be flowed through by the fuel. Accordingly, when the valve body 13 is lifted off from the valve seat 14 and the fuel injector 10 opens a fuel flow, the fuel flows about the guide portion 15a and flows through the seat portion 15b of the guide and seat body 15.
Between the guide portion 15a and the seat portion 15b, an intermediate portion 15c of the guide and seat body is formed. In this intermediate portion 15c, at least one recess 17 is introduced, which can be flowed through by fuel, so that the fuel, with opened fuel injector 10, originating from the flowed-about guide portion 15b, can overflow into the flowed-through seat portion 15b.
The recesses 17 in the intermediate portion 15c of the guide and seat body 15 accordingly serve for conducting the fuel, originating from the guide portion 15a, in the direction of the seat portion 15b with opened fuel injector 10.
The guide and seat body 15 projects with its guide portion 15a into the casing 11. Between the casing 11 and the guide portion 15a an annular space 18 is formed, which with opened fuel injector 10 is flowed through by fuel, wherein this fuel flowing through the annular space 18 flows about the guide portion 15a on the outside.
Further, the intermediate portion 15c of the guide and seat body 15 also projects in the casing 11 in the shown exemplary embodiment, at least partially. By contrast, the seat portion 15b projects out of the casing 11 of the fuel injector 10, namely in
The valve stem 12 does not only penetrate the guide portion 15a, but also the seat portion 15b of the guide and seat body 15, wherein between the valve stem 12 and the seat portion 15b an annular space 19 is formed, which with opened fuel injector 10 is flowed through by fuel. The fuel flowing through the annular space 19 likewise flows through the seat portion 15b and, partially, flows about the valve stem 12, namely that portion of the valve stem 12 which extends within the seat portion 15b of the guide and seat body 15.
The annular spaces 18 and 19 are coupled via the recesses 17.
It is provided, in particular, that the flow cross-sections for the fuel gradually decrease in the direction of the valve seat 14. Accordingly, the flow cross-section for the fuel is defined in the region of the guide portion 15a by an outer diameter of the guide portion 15a and an inner diameter of the casing 11. The flow cross-section in the region of the recesses 17 of the intermediate portion 15c of the guide and seat body 15 is defined by the diameter and the number of the recesses 17. The flow cross-section in the region of the seat portion 15 is defined by the inner diameter of the seat portion 15 and an outer diameter of the valve stem 12. In particular when the flow cross-sections in the flow direction of the fuel gradually decrease, pressure losses can be reduced.
In
Casing 11 and guide and seat body 15 are preferentially produced from a metallic material, wherein in
The circumferential projection 15d of the guide and seat body 15 furthermore limits the introduction depth of the guide and seat body 15 into the casing 11.
According to
Here it is pointed out that the valve body 13 and the valve stem 12, during the opening of the fuel injector 10, i.e. during the lifting-off of the valve body 13 from the valve seat 14, opens towards the outside, i.e. is moved away from the casing 11. Accordingly, the fuel injector 10 is a fuel injector with a valve body 13 opening towards the outside.
In
The fuel injector 10 according to one aspect of the invention allows, with little installation space requirement, in particular with small outer diameter in particular in a region below or, seen in the flow direction of the fuel, downstream of the guide portion 15a, providing a large flow cross-section for the fuel. Central assembly of the fuel injector 10 is the guide and seat body 15, which comprises the guide portion 15a flowed about by fuel and the seat portion 15b flowed through by the fuel. By way of the recesses 17 in the intermediate portion 15c, the fuel, originating from the guide portion 15a, can overflow into the region of the seat portion 15b. The sealing of the guide and seat body 15 relative to the casing 11, can take place by a clamping and/or a sealing element 26 configured as O-ring.
In
The fuel injector 10 according to one aspect of the invention has a simple structure and can be cost-effectively produced. With little installation space requirement, it provides a large flow cross-section for the fuel. Preferentially, the fuel injector 10 is a fuel injector for gaseous fuel.
Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2023 111 353.4 | May 2023 | DE | national |
