Fuel injector utilizing a multiple current level solenoid

Information

  • Patent Grant
  • 6167869
  • Patent Number
    6,167,869
  • Date Filed
    Monday, November 3, 1997
    26 years ago
  • Date Issued
    Tuesday, January 2, 2001
    23 years ago
Abstract
A fuel injector includes first and second valves and a solenoid including a solenoid coil and an armature assembly wherein the first and second valves are coupled to the armature assembly. A solenoid drive circuit is coupled to the solenoid coil and delivers a first current waveform portion to the solenoid coil at a first time to cause the armature assembly to operate the first valve without operating the second valve. A second current waveform portion different than the first current waveform portion is applied to the solenoid coil at a second time later than the first time to operate the second valve.
Description




TECHNICAL FIELD




The present invention relates generally to fuel injection apparatus, and more particularly to a fuel injector utilizing a solenoid as a control device.




BACKGROUND ART




Fuel injected engines employ fuel injectors, each of which delivers a metered quantity of fuel to an associated engine cylinder during each engine cycle. Prior fuel injectors were of the mechanically or hydraulically actuated type with either mechanical or hydraulic control of fuel delivery. More recently, electronically controlled fuel injectors have been developed. In the case of an electronic unit injector, fuel is supplied to the injector by a transfer pump. The injector includes a plunger which is movable by a cam-driven rocker arm to compress the fuel delivered by the transfer pump to a high pressure. An electrically operated mechanism either carried outside the injector body or disposed within the injector proper is then actuated to cause the fuel delivery to the associated engine cylinder.




The injector may include a valving mechanism comprising a spill valve and a direct operated check (DOC) valve wherein the former is operated to circulate fuel through the injector for cooling, to control injection pressure and to reduce the back pressure exerted by the injector plunger on the cam following injection. However, the need to separately control two valves leads to the requirement for two separate solenoids to control the valves. Besides adding to the overall cost of the injector, the need for two solenoids undesirably increases component count and undesirably increases the overall size of the injector and/or decreases the space available inside the injector for other components.




SUMMARY OF THE INVENTION




A fuel injector includes a single solenoid which is capable of operating a plurality of moveable elements, such as valves.




More particularly, in accordance with one aspect of the present invention, a fuel injector includes first and second valves, a solenoid including a solenoid coil and an armature assembly wherein the first and second valves are coupled to the armature assembly and a solenoid drive circuit coupled to the solenoid coil. The solenoid drive circuit delivers a first current waveform portion to the solenoid coil at a first time to cause the armature assembly to operate the first valve without operating the second valve. The drive circuit further delivers a second current waveform portion different from the first current waveform portion to the solenoid coil at a second time later than the first time to operate the second valve. Preferably, each of the first and second current waveform portions includes a pull-in current level and a holding current level. Also preferably, the first valve comprises a spill valve, and the second valve may comprise either a two-way valve or a three-way valve which controls fluid pressure delivered to a check.




Still further in accordance with the preferred embodiment, the armature assembly comprises a single armature member coupled to the first and second valves. Also, the armature assembly preferably comprises first and second armature members coupled to the first and second valves, respectively.




Still further in accordance with the preferred embodiment, the first and second valves are biased by first and second springs, respectively, wherein the first and second springs exert first and second biasing forces, respectively.




In accordance with a further aspect of the present invention, a fuel injector includes a solenoid having a single movable armature member and a solenoid coil and a solenoid driver circuit coupled to the solenoid coil. The driver circuit delivers a first current waveform portion to the solenoid coil at a first time to move the armature member to a first position and further delivers a second current waveform portion which may be different than the first current waveform portion to the solenoid coil at a second time later than the first time to move the armature member to a second position different than the first position.




In accordance with yet another aspect of the present invention, a method of controlling a fuel injector having first and second valves and a solenoid including a solenoid coil and an armature assembly wherein the first and second valves are coupled to the armature assembly comprises the steps of delivering a first current waveform portion to the solenoid coil at a first time to cause the armature assembly to close the first valve without closing the second valve and delivering a second current waveform portion which may be different from the first current waveform portion to the solenoid coil at a second time later than the first time to cause the armature assembly to close the second valve.




In accordance with a still further aspect of the present invention, a method of controlling a fuel injector having first and second moveable armatures controlled by a solenoid coil comprises the steps of delivering a first current waveform portion to the solenoid coil at a first time to move the first armature without substantially moving the second armature and delivering a second current waveform portion different than the first current waveform portion to the solenoid coil at a second time later than the first time to move the second armature.




The present invention utilizes a single solenoid to control a plurality of movable elements, leading to a desirable decrease in component count as well as other possible advantages.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an elevational view of a fuel injector incorporating the present invention together with a cam shaft and rocker arm and further illustrating a block diagram of a transfer pump and a drive circuit for controlling the fuel injector;





FIG. 2

is a sectional view of the fuel injector of FIG.





FIG. 3

is an enlarged, fragmentary sectional view of the fuel injector of

FIG. 2

illustrating the solenoid, high pressure spill valve and DOC valve in greater detail;





FIG. 4

is a waveform diagram illustrating current waveforms supplied to the solenoid coil of

FIGS. 2 and 3

; and





FIG. 5

is a fragmentary sectional view of an alternative fuel injector incorporating the present invention.











BEST MODE FOR CARRYING OUT THE INVENTION




Referring to

FIG. 1

, a portion of a fuel system


10


is shown adapted for a direct-injection diesel-cycle reciprocating internal combustion engine. However, it should be understood that the present invention is also applicable to other types of engines, such as rotary engines or modifiedcycle engines, and that the engine may contain one or more engine combustion chambers or cylinders. The engine has at least one cylinder head wherein each cylinder head defines one or more separate injector bores, each of which receives an injector


20


according to the present invention.




The fuel system


10


further includes apparatus


22


for supplying fuel to each injector


20


, apparatus


24


for causing each injector


20


to pressurize fuel and apparatus


26


for electronically controlling each injector


20


.




The fuel supplying apparatus


22


preferably includes a fuel tank


28


, a fuel supply passage


30


arranged in fluid communication between the fuel tank and the injector


20


, a relatively low pressure fuel transfer pump


32


, one or more fuel filters


34


and a fuel drain passage


36


arranged in fluid communication between the injector


20


and the fuel tank


28


. If desired, fuel passages may be disposed in the head of the engine in fluid communication with the fuel injector


20


and one or both of the passages


30


and


36


.




The apparatus


24


may be any mechanically actuated device or hydraulically actuated device. In the embodiment shown a tappet and plunger assembly


50


associated with the injector


20


is mechanically actuated indirectly or directly by a cam lobe


52


of an engine-driven cam shaft


54


. In the embodiment shown, the cam lobe


52


drives a pivoting rocker arm assembly


64


which in turn reciprocates the tappet and plunger assembly


50


. Alternatively, a push rod (not shown) may be positioned between the cam lobe


52


and the rocker arm assembly


64


.




The electronic controlling apparatus


26


preferably includes an electronic control module (ECM)


66


which controls: (1) fuel injection timing; (2) total fuel injection quantity during an injection cycle; (3) fuel injection pressure; (4) the number of separate injection segments during each injection cycle; (5) the time interval(s) between the injection segments; and (6) the fuel quantity delivered during each injection segment of each injection cycle.




Preferably, each injector


20


is a unit injector which includes in a single housing apparatus for both pressurizing fuel to a high level (for example, 207 MPa (30,000 p.s.i.)) and injecting the pressurized fuel into an associated cylinder. Although shown as a unitized injector


20


, the injector could alternatively be of a modular construction wherein the fuel injection apparatus is separate from the fuel pressurization apparatus.




Referring now to

FIGS. 2 and 3

, the injector


20


includes a housing


74


, a nozzle portion


76


, an electrical actuator


78


, a high pressure spill valve


80


, a spill valve spring


81


, a plunger


82


disposed in a plunger cavity


83


, a check


84


, a check spring


86


, a two-way direct operated check (DOC) valve


88


and a DOC spring


90


. In the preferred embodiment, the spill valve spring


81


exerts a first spring force when compressed whereas the DOC spring


90


exerts a second spring force greater than the first spring force when compressed.




The electrical actuator


78


comprises a solenoid


100


having a stator


102


and an armature assembly in the form of a single armature


104


. A bolt


106


and a washer


108


bear against a cylindrical member


110


which in turn bear against the armature


104


. The bolt


106


further extends through a pair of additional washers


112


,


114


into a threaded bore


116


in a valve stem or poppet


118


of the DOC valve


88


. (The washer


114


also surrounds the poppet


118


.)




The DOC spring


90


is placed in compression between a surface


120


of the armature


104


and a DOC spring preload spacer


122


which abuts the washer


108


. A cylindrical spill valve spacer


126


is disposed between the spacer


122


and a shouldered portion


128


of the spill valve


80


. The DOC spring preload spacer


122


is axially slidable over the cylindrical member


110


, for reasons explained hereinafter.




Prior to the time that injection is to occur, a solenoid coil


130


disposed in the solenoid stator


102


and coupled to a drive circuit


131


is unenergized. Accordingly, the armature


104


is not attracted to the solenoid stator


102


, thereby permitting the spill valve spring


81


to open the spill valve


80


. Fuel circulates from the transfer pump and the fuel supply passage


30


into internal passages (not shown) of the fuel injector


20


which connect with a space


146


below the shouldered portion


128


. The fuel passes through the open spill valve


80


into a space


150


above the spill valve


80


and thence through one or more further passages (not shown) to the plunger cavity


83


. When the plunger


82


is in the full upward position, passages (also not shown) in the plunger


82


conduct the fuel to an annular recess


148


surrounding the plunger


82


, which is in turn coupled in fluid communication with the drain passage


36


. The fuel thus recirculates through the injector


20


during non-injection portions of each engine cycle for the purpose of cooling and to fill the plunger chamber.




Also at this time, the DOC valve poppet


118


is disposed in an open position at which a sealing surface


140


of the valve poppet


118


is spaced from a valve seat


142


defined by a DOC body


144


.




Industrial Applicability





FIG. 4

illustrates a current waveform


170


applied by the drive circuit


131


to the solenoid coil


130


during a portion of an injection sequence to accomplish fuel injection. The current waveform includes a first current waveform portion


172


extending between times t=t


0


, and t=t


5


and a second current waveform portion


174


occurring subsequent to the time t=t


5


. Between time t=t


0


and time t=t


2


, a first pull-in current is provided to the solenoid coil


130


to move the armature


104


a first distance toward the solenoid stator


102


. A first holding current at somewhat reduced levels is thereafter applied between times t=t


2


and t=t


5


. The magnitudes of the first pull-in current and the first holding current are selected so that the magnetic forces developed thereby on the armature


104


exceed the first spring force exerted by the spill valve spring


81


but are less than the second spring force exerted by the DOC valve spring


90


. The motive force developed by the armature


104


is transmitted through the DOC spring


90


, the DOC spring preload spacer


122


and the spill valve spacer


126


to close the spill valve


80


. Movement of the spill valve


80


is damped by fluid flowing through a damping orifice


175


. The force developed by the armature


104


during this interval is insufficient to substantially compress the DOC spring


90


. Further during this interval, the valve poppet


118


moves upwardly with the armature


104


; however, the amount of this travel from the fully opened position of the valve poppet


118


is insufficient to cause the sealing surface


140


to contact the seat


142


, and hence the DOC valve


88


remains open.




Subsequently, fuel is pressurized by downward movement of the plunger


82


in the plunger cavity


83


. The pressurized fuel is conducted through a high pressure fuel passage


152


and a cross passage


154


past the sealing surface


140


and the seat


142


to an upper surface


156


of a DOC piston


158


. The DOC piston


158


in turn bears against a spacer


160


which abuts a top end of the check


84


. The fuel passage


152


further conducts pressurized fluid to a check passage


162


. Accordingly, the fluid pressures across the check


84


are substantially balanced and hence the spring


86


moves the check to the closed position such that a check tip


164


bears against a seat


166


of a tip member


168


.




Thereafter, subsequent to the time t


5


, the second current waveform portion


174


is applied to the solenoid coil


130


. Following a second pull-in current magnitude, a second holding current is supplied to the coil


130


. The second pull-in current and the second holding current in general may be greater in magnitude than the first pull-in current and the first holding current, respectively. In response to application of this current waveform portion, the armature


104


moves the valve poppet


118


against the force of the DOC spring


90


, thereby causing the sealing surface


140


to contact the seat


142


. During such movement, the cylindrical member


110


moves axially upward within the DOC spring preload spacer


122


so that an overtravel characteristic is obtained. Fluid captured in the space above the upper surface


156


of the DOC piston


158


bleeds via a controlled leakage path between a head portion


176


of the valve poppet


118


and a wall


178


of the DOC piston


158


and through a passage (not shown) extending through the side walls of the DOC piston


158


to drain. A low fluid pressure zone is thereby established above the DOC piston


158


thereby causing the check


84


to move upwardly and initiate fuel injection. It should be noted that this controlled leakage path is sufficiently small to maintain a high fluid pressure condition when the DOC valve


88


is open but is large enough to quickly bleed off the high pressure fluid when the DOC valve


88


is closed.




When injection is to be terminated, the current supplied to the solenoid


130


may be reduced to the holding level of the current waveform


172


as illustrated in FIG.


4


. If desired, the current delivered to the solenoid coil


130


may instead be reduced to zero or any other level less than the first holding level. In any case, the magnetic attractive force on the armature


104


is thus reduced, permitting the DOC spring


90


initially to move the valve poppet


118


downwardly to the open position whereby fluid communication is again established between the fuel passage


152


and the space above the upper surface


156


of the DOC piston


158


. The application of high fuel pressure to the top of the DOC piston


158


and the force exerted by the spring


86


cause the check


84


to move downwardly such that the check tip


164


engages the seat


166


, thereby preventing further fuel injection. Subsequently, the current supplied to the solenoid coil


130


may be reduced to zero or any other level less than the first holding level (if it has not already been so reduced). Regardless of whether the applied current level is immediately dropped to the first holding level or to a level less than the first holding level, the spill valve spring


81


opens the spill valve


80


after the DOC spring


90


moves the valve poppet


118


downwardly. Fuel then circulates through the spill valve


80


, the spaces


146


and


150


, the plunger cavity


83


, the passages in the plunger


82


and the annular recess


148


to drain for cooling purposes as described above.




Still further, multiple or split injections per injection cycle can be accomplished by supplying suitable waveform portions to the solenoid coil


130


. For example, the first and second waveform portions


172


,


174


may be supplied to the coil


130


to accomplish a pilot or first injection. Immediately thereafter, the current may be reduced to the first holding current level and then increased again to the second pull-in and second holding levels to accomplish a second or main injection. Alternatively, the pilot and main injections may be accomplished by initially applying the waveform portions


172


and


174


to the solenoid coil


130


and then repeating application of the portions


172


and


174


to the coil


130


. The durations of the pilot and main injections (and hence, the quantity of fuel delivered during each injection) are determined by the durations of the second holding levels in the waveform portions


174


. Of course, the waveform shapes shown in

FIG. 4

may be otherwise varied as necessary or desirable to obtain a suitable injection response or other characteristic.




As should be evident from the foregoing, the drive circuit


131


is capable of moving the armature


104


to first and second positions as a result of the application of first and second waveform portions, respectively, to the solenoid coil


130


. Movement to the first position closes the spill valve


80


whereas movement to the second position closes the DOC valve


88


. Because only a single solenoid is needed to operate the two valves


80


,


88


, as opposed to two solenoids to accomplish this function, size and weight can be reduced.




While the present invention can be utilized in connection with a solenoid having a single armature, it should be noted that a solenoid having more than one armature may alternatively be used. For example,

FIG. 5

illustrates a portion of a fuel injector


200


having a first valve


202


, a second, three-way valve


204


and a solenoid


206


for controlling the first and second valves


202


,


204


. The solenoid


206


includes a stator


208


having a recess


210


within which is disposed a solenoid coil


212


. The solenoid


206


further includes an armature assembly comprising first and second annular armatures


214


,


216


, respectively, which are disposed on either side of an annular central spacer member fabricated of nonmagnetic (i.e., high reluctance) material


218


. The central spacer member


218


is secured to a cylindrical outboard flux conduction member


220


which is molded into a coil bobbin


221


retained within the stator


208


. The first and second armatures


214


,


216


surround a central tube


222


, as do the first and second valves


202


,


204


and the central spacer member


218


.




As in the previous embodiment, the solenoid coil


212


receives the current waveform portions


172


,


174


of

FIG. 4

from a drive circuit


224


.




Initially during an injection sequence, the solenoid coil


212


is unenergized, thereby permitting a first valve spring


226


(which exerts a first spring force) to open the first valve


202


such that a sealing surface


228


is spaced from a valve seat


230


. Also at this time, a second valve spring


232


(which exerts a second spring force greater than the first spring force) moves the second valve


204


upwardly to a position whereby a sealing surface


234


is spaced from a valve seat


236


and such that a further sealing surface


238


is in sealing contact with a further valve seat


240


. Under these conditions, fuel flowing through a passage


242


enters a space


243


and thereafter flows to drain through a further passage (not shown). Subsequently, the lobe on the cam pushes down on a plunger (not shown) of the injector


200


and pressurizes the fuel in the passage


242


, thereby effectively metering the amount of fuel in the injector. The current waveform portion


172


is then delivered to the solenoid coil


212


by the drive circuit


224


. The pull-in and holding current levels of the portion


172


and the first and second valve springs


226


,


232


are selected such that the motive force developed by the first armature


214


exceeds the first spring force but the motive force developed by the second armature


216


is less than the second spring force. Consequently the first armature


214


moves upwardly against a spacer


241


and closes the first valve


202


. At this point, the sealing surface


228


is moved into sealing contact with the seat


230


, thereby shutting off the path to drain for the fluid in the passage


242


. Also during this time, because the second valve spring


232


exerts a greater spring force than the force developed by the second armature


216


, the second valve


204


remains open in the previously described condition. Pressurized fluid is thereby delivered to first and second check end passages


244


,


246


leading to bottom and top ends of a check assembly (not shown). Because the fluid pressures on the ends of the check assembly are substantially balanced, the check remains closed at this time.




The drive circuit


224


thereafter delivers the second current waveform portion


174


to the solenoid coil


212


. This increased current level develops an increased force on the second armature


216


which exceeds the second spring force, causing such armature to move downwardly. This downward movement is transmitted by a spacer


248


to the valve


204


to cause the valve


204


also to move downwardly such that the sealing surface


234


is moved into sealing contact with the valve seat


236


. In addition, the sealing surface


238


moves out of sealing contact with the further valve seat


240


. The effect of this movement is to isolate the second check end passage


246


from the high pressure fluid in the passage


242


and to permit fluid communication between the second check end passage


246


and a drain passage


250


. The pressures across the check assembly then become unbalanced, thereby overcoming the check spring force and driving the check upwardly and permitting fuel to be injected into an associated cylinder.




When injection is to be terminated, the current delivered to the solenoid coil


212


is reduced to the holding level of the first current waveform portion


172


as illustrated in

FIG. 4

to move the second valve


204


upwardly, thereby reconnecting the second check end passage


246


to the passage


242


. The fluid pressures across the check thus become balanced, thereby allowing a check spring and fluid forces to close the check. The current may then be reduced to zero, allowing the first valve spring


226


to open the first valve


202


.




If desired, the solenoid coil may receive more than two current waveform portions to cause either a single armature or multiple armatures to move to any number of positions (not just two), and thereby operate one or more valves or other movable elements. Split or multiple injections can be obtained by application of proper current waveforms, as explained in connection with the previous embodiment.




Numerous modifications and alternative embodiments of the present invention will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is for the purpose teaching those skilled in the art the best mode of carrying out the invention. The details of the structure and/or function may be varied substantially without departing from the spirit of the invention, and the exclusive use of all modifications which come within the scope of the appended claims is reserved.



Claims
  • 1. A fuel injector, comprising:first and second valves; a solenoid including a solenoid coil and an armature assembly having an aperture extending fully therethrough, wherein the armature assembly is disposed between the first and second valves and wherein a portion of one of the first and second valves passes through the aperture and is coupled to the armature assembly; and a solenoid drive circuit coupled to the solenoid coil and delivering a first current waveform portion to the solenoid coil at a first time to cause the armature assembly to operate the first valve without operating the second valve and delivering a second current waveform portion different than the first current waveform portion to the solenoid coil at a second time later than the first time to operate the second valve.
  • 2. The fuel injector of claim 1, wherein each of the first and second current waveform portions includes a pull-in current level and a holding current level.
  • 3. The fuel injector of claim 1, wherein the first valve comprises a spill valve.
  • 4. The fuel injector of claim 1, further including a check which is movable to an open position and wherein the second valve comprises a two-way valve which controls fluid pressure delivered to the check.
  • 5. The fuel injector of claim 1, further including a check which is movable to an open position and wherein the second valve comprises a three-way valve which controls fluid pressure delivered to the check.
  • 6. The fuel injector of claim 1, wherein the armature assembly comprises a single armature member coupled to the first and second valves.
  • 7. The fuel injector of claim 1, wherein the armature assembly comprises first and second armature members coupled to the first and second valves, respectively.
  • 8. The fuel injector of claim 1, wherein the first and second valves are biased by first and second springs, respectively, and wherein the first and second springs exert first and second biasing forces, respectively.
  • 9. A fuel injector having first and second valves, comprising:a solenoid including a movable armature member having an aperture extending fully therethrough and a solenoid coil, wherein the movable armature member is disposed between the first and second valves so that a portion of one of the first and second valves passes through the aperture; and a solenoid driver circuit coupled to the solenoid coil and delivering a first current waveform portion to the solenoid coil at a first time to move the armature member to a first position and delivering a second current waveform portion different than the first current waveform portion to the solenoid coil at a second time later than the first time to move the armature member to a second position different than the first position.
  • 10. The fuel injector of claim 9, wherein each of the first and second current waveform portions includes a pull-in current level and a holding current level.
  • 11. The fuel injector of claim 10, further including a check which is movable to an open position and wherein the second valve comprises a two-way valve which controls fluid pressure delivered to the check.
  • 12. The fuel injector of claim 11, further including a spill valve and a two-way valve coupled to the armature member.
  • 13. The fuel injector of claim 9, further including a spill valve and a three-way valve coupled to the armature member.
  • 14. The fuel injector of claim 13, wherein the spill valve and the three-way valve are biased by first and second springs, respectively, and wherein the first and second springs exert first and second biasing forces, respectively.
  • 15. A method of controlling a fuel injector having first and second valves and a solenoid including a solenoid coil and an armature assembly having an aperture extending fully therethrouqh, wherein the armature assembly is disposed between the first and second valves and wherein a portion of one of the first and second valves [are] passes through the aperture and is coupled to the armature assembly, the method comprising the steps of:delivering a first current waveform portion to the solenoid coil at a first time to cause the armature assembly to close the first valve without closing the second valve; and delivering a second current waveform portion different than the first current waveform portion to the solenoid coil at a second time later than the first time to cause the armature assembly to close the second valve.
  • 16. The method of claim 15, wherein each step of delivering comprises the step of providing a pull-in current and a holding current to the solenoid coil.
  • 17. The method of claim 15, wherein the first valve comprises a spill valve.
  • 18. The method of claim 15, wherein the fuel injector includes a check which is movable to an open position and wherein the second valve comprises a two-way valve which controls fluid pressure delivered to the check.
  • 19. The method of claim 15, wherein the fuel injector includes a check which is movable to an open position and wherein the second valve comprises a three-way valve which controls fluid pressure delivered to the check.
  • 20. The method of claim 15, wherein the armature assembly comprises a single armature member coupled to the first and second valves.
  • 21. The method of claim 15, wherein the armature assembly comprises first and second armature members coupled to the first and second valves, respectively.
  • 22. The method of claim 15, wherein the first and second valves are biased by first and second springs, respectively, and wherein the first and second springs exert first and second biasing forces, respectively.
  • 23. A method of controlling a fuel injector having first and second valves and first and second movable armatures controlled by a solenoid coil and disposed between the first and second valves so that a portion of one of the first and second valves passes through an aperture that extends fully through one of the movable armatures, the method comprising the steps of:delivering a first current waveform portion to the solenoid coil at a first time to move the first armature without substantially moving the second armature; and delivering a second current waveform portion different than the first current waveform portion to the solenoid coil at a second time later than the first time to move the second armature.
  • 24. The method of claim 23, wherein the step of delivering comprises the step of providing a pull-in current and a holding current to the solenoid coil.
  • 25. The method of claim 24, wherein the first armature is coupled to a spill valve.
  • 26. The method of claim 25, wherein the fuel injector includes a check which is movable to an open position and wherein the second armature is coupled to a two-way valve which controls fluid pressure delivered to the check.
  • 27. The method of claim 26, wherein the spill valve and the two-way valve are biased by first and second springs, respectively, and wherein the first and second springs exert first and second biasing forces, respectively.
  • 28. The method of claim 25, wherein the fuel injector includes a check which is movable to an open position and wherein the second armature is coupled to a three-way valve which controls fluid pressure delivered to the check.
  • 29. The method of claim 28, wherein the spill valve and the three-way valve are biased by first and second springs, respectively, and wherein the first and second springs exert first and second biasing forces, respectively.
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