Information
-
Patent Grant
-
6390385
-
Patent Number
6,390,385
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Date Filed
Friday, October 27, 200024 years ago
-
Date Issued
Tuesday, May 21, 200222 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 239 1021
- 239 1022
- 239 96
- 239 124
- 239 5337
- 239 5338
- 239 5339
- 239 453
- 251 12901
- 251 12966
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International Classifications
-
Abstract
A piezoelectrically actuable fuel injector comprising an accumulator volume within which a piezoelectric stack is arranged, the accumulator volume being arranged to receive fuel from a source of pressurized fuel, in use. The piezoelectric stack carrying an end member which engages a surface associated with a piston member so as to apply a retracting force to the piston member upon a reduction in the axial length of the piezoelectric stack, the piston member being operable to control fuel pressure within a control chamber. A volume is defined between the end member and the surface associated with the piston member. The volume is provided with a vent arrangement to permit fuel within the volume to flow to a low pressure drain.
Description
This invention relates to a fuel injector for use in the delivery of fuel to a combustion space of an internal combustion engine. In particular, the invention relates to a fuel injector of the type intended for use in a fuel system of the accumulator or common rail type, the injector being of the type controlled using a piezoelectric actuator.
In a known piezoelectrically actuated fuel injector, a piezoelectric actuator is operable to control the position occupied by a control piston member, the piston being moveable to control the fuel pressure within a control chamber defined, in part, by a surface associated with the valve needle of the injector to control movement of the injector. The piezoelectric actuator includes a stack of piezoelectric elements, the energisation level, and hence the axial length, of the stack being controlled by applying a voltage across the stack. The lower end of the piezoelectric stack carries an anvil member including a part-spherical recess which engages a part-spherical upper region of the control piston member in a sealing manner. A small volume is defined between these two components such that, in use, when the axial length of the piezoelectric stack is reduced causing the anvil member to move in an upwards direction, fuel pressure within the volume is reduced, serving to draw the control piston member to move with the stack.
A disadvantage of this type of arrangement is that high quality surfaces are required on the anvil member and the control piston member to achieve a level of sealing which is sufficient to ensure the control piston member is caused to move with the anvil member. Furthermore, the seal formed between these components is sensitive to debris which may become trapped between them. These disadvantageous effects can cause the anvil member and the control piston member to become separated, in use, during injecting stages of the fuel injection cycle.
It is an object of the invention to provide a fuel injector in which the disadvantageous effects described hereinbefore are reduced.
According to the present invention, there is provided a piezoelectrically actuable fuel injector comprising an accumulator volume within which a piezoelectric stack is arranged, the accumulator volume being arranged to receive fuel from a source of pressurized fuel, in use, the piezoelectric stack carrying an end member which engages a surface associated with a piston member so as to apply a retracting force to the piston member upon the axial length of the piezoelectric stack being reduced, the piston member being operable to control fuel pressure within a control chamber, a volume being defined between the end member and the surface associated with the piston member, the volume being provided with vent means to permit fuel within the volume to flow to a low pressure drain.
As the volume defined between the end member and the surface associated with the control piston member is able to vent to low pressure, the end member and the surface are more firmly engaged due to fuel under high pressure within the accumulator volume. Thus, upon retraction of the axial length of the piezoelectric stack and the application of a retracting force to the piston member, the risk of separation of the end member and the surface of the piston member is reduced. This permits opening movement of the valve needle of the fuel injector to be damped, thereby improving the control of valve needle movement and enabling relatively small quantities of fuel to be injected with improved accuracy.
Conveniently, the vent means may take the form of a passage, one end of the passage communicating with the volume and the other end of the passage communicating with the low pressure drain. The passage may be defined by a tubular member housed within the accumulator volume. Alternatively, the piezoelectric stack may be provided with a first bore, the passage being defined by a tubular member passing through the first bore provided in the stack or by the first bore itself.
The piston member conveniently includes a load transmitting member which defines the surface which engages the end member.
The fuel injector conveniently includes a valve needle which is slidable within a second bore and engageable with a seating to control fuel delivery through one or more outlet openings. The fuel injector may be of the inwardly opening type in which inward movement of the valve needle within the second bore causes fuel injection to be commenced.
The injector may further comprise damping means for damping movement of the piston member upon a reduction of the axial length of the piezoelectric stack. In this way, opening movement of the valve needle can be damped to improve control of valve needle movement.
Conveniently, the damping means may comprise a further chamber for fuel, the further chamber communicating with the accumulator volume by means of a restricted flow passage. Thus, in use, upon a reduction of the axial length of the piezoelectric stack and upward movement of the piston member, fuel within the accumulator volume is drawn through the restricted passage into the further chamber.
It is possible to damp opening movement of the valve needle as the risk of the end member and the surface associated with the piston member becoming separated is reduced. Thus, it is possible to provide an actuation stroke for a longer period of time in order to lift the valve needle away from its seating.
The further chamber may be provided with valve means operable in response to fuel pressure within the further chamber such that, upon movement of the piston member to reduce the volume of the further chamber, the valve means are caused to open to relieve fuel pressure within the further chamber.
This ensures closing movement of the valve needle is not hindered and fuel injection can be terminated rapidly.
The fuel injector may alternatively be of the outwardly opening type such that movement of the valve needle outwardly within the second bore causes fuel injection to be commenced.
The piston member may be provided with a piston bore which communicates with the volume, a first surface associated with the piston member being exposed to fuel pressure within the piston bore and a second surface of the piston member being exposed to fuel pressure within the control chamber.
Conveniently, the control chamber communicates with the accumulator volume such that, in use, during non-injecting stages of the injection cycle, fuel pressure within the control chamber is substantially the same as fuel pressure within the accumulator volume. Thus, leakage of fuel into the control chamber between fuel injections does not adversely affect fuel injector operation, as is the case in conventional fuel injectors of the outwardly opening type in which the control chamber is at reduced pressure during non-injecting stages of the injection cycle.
The invention will be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1
is a sectional view illustrating a fuel injector in accordance with an embodiment of the invention;
FIG. 2
is an enlarged sectional view of a part of an alternative embodiment of the present invention; and
FIG. 3
is a sectional view of a part of a further alternative embodiment of the present invention.
Referring to
FIG. 1
, a fuel injector includes a nozzle body
10
provided with a blind bore
11
within which a valve needle
12
is reciprocable. The valve needle
12
is shaped for engagement with a seating defined by the blind end of the bore
11
. The valve needle
12
is of stepped form and includes an enlarged region
12
a
having a diameter substantially equal to that of the adjacent part of the bore
11
which serves to guide the valve needle
12
for sliding movement within the bore
11
, and a region of smaller diameter
12
b
. An enlarged region of the bore
11
defines an annular chamber
13
which communicates with a supply passage
14
provided in the nozzle body
10
, the supply passage
14
communicating with a source of pressurized fuel, for example the common rail of a common rail fuel system. In use, fuel delivered to the annular chamber
13
is able to flow to a delivery chamber
15
defined between the region
12
b
of the valve needle
12
and the bore
11
by means of flats, slots or grooves
16
provided on the surface of the valve needle
12
. It will be appreciated that engagement of the valve needle
12
with the seating defined by the bore
11
controls communication between the delivery chamber
15
and one or more outlet openings (not shown) located downstream of the seating.
The valve needle
12
defines an angled step at the interconnection of the enlarged region
12
a
and the smaller region
12
b
, the step forming a thrust surface which is exposed to fuel pressure within the delivery chamber
15
such that, when fuel under high pressure is supplied to the delivery chamber
15
, a force is applied to the thrust surface to urge the valve needle
12
away from its seating. The upper end of the valve needle
12
is exposed to fuel pressure within a control chamber
18
defined, in part, by a recess formed in the upper end of the nozzle body
10
, fuel pressure within the control chamber
18
acting to urge the valve needle
12
towards its seating to close communication between the delivery chamber
15
and the outlet openings.
The nozzle body
10
abuts, at its end remote from the outlet openings, a distance piece
20
including a projecting region
20
a
of reduced diameter. The distance piece
20
is provided with a through bore
22
within which a control piston member
24
of generally tubular form is slidable, the bore
22
including, at its uppermost end, a region of enlarged diameter. The piston member
24
is of stepped form and includes an enlarged upper end region
24
a
, slidable within the enlarged region of the bore
22
and a region
24
b
of smaller diameter. The piston member
24
is also provided with a piston bore and a load transmitting member
28
having an upper surface of part-spherical form and a lower region which is engaged with an enlarged region of the piston bore. The load transmitting member
28
is provided with a blind bore which defines, together with a reduced diameter region of the piston bore, a spring chamber
29
housing a compression spring
30
. The spring
30
engages, at its lowermost end, a pin member
32
which cooperates with the enlarged region
12
a
of the valve needle
12
, the other end of the spring
30
abutting the blind end of the bore provided in the load transmitting member
28
such that the spring
30
serves to urge the valve needle
12
in a downwards direction against its seating.
The outer surface of the piston member
24
at the region of interconnection between the regions
24
a
,
24
b
thereof defines, together with the bore
22
, a chamber
34
for fuel. The projecting region
20
a
of the distance piece
20
is provided with a restricted drilling
37
, one end of the drilling
37
communicating with the chamber
34
and the other end communicating with an accumulator volume
36
defined within an actuator housing
38
. The housing
38
abuts, at its lowermost end, a surface of the distance piece
20
, the nozzle body
10
, the distance piece
20
and the lower part of the housing
38
being secured within a cap nut
70
. In use, the drilling
37
permits fuel to flow from the accumulator volume
36
to the chamber
34
at a restricted rate.
The chamber
34
is provided with an annular valve member
59
which is engageable with a seating defined by the upper surface of the projecting region
20
a
to control direct communication between the chamber
34
and the accumulator volume
36
. The annular valve member
59
is biased towards its closed position by means of a spring
57
located within the accumulator volume
36
. In use, when fuel pressure within the chamber
34
exceeds fuel pressure within the accumulator volume
36
, the annular valve member
59
is urged away from its seating against the action of the spring
57
to permit fuel to flow directly from the chamber
34
to the accumulator volume
36
.
A piezoelectric stack
40
, only the uppermost and lowermost parts of which are shown in
FIG. 1
, is housed within a sleeve member
35
which is arranged within the accumulator volume
36
. The actuator housing
38
is provided with an inlet region
42
arranged to be coupled to a high pressure fuel line to permit connection of the fuel injector to the source of fuel under high pressure. The inlet region
42
houses an edge filter member
44
to remove particulate contaminants from the flow of fuel to the injector, in use, thereby reducing the risk of damage to the various components of the injector. The clean side of the filter formed by the edge filter member
44
communicates with the accumulator volume
36
by means of a drilling
46
provided in the housing
38
, the drilling
46
forming part of the supply passage
14
for fuel passing from the inlet region
42
to the nozzle body
10
. The lowermost end of the piezoelectric stack
40
is connected with an end member
48
, a part of the lower surface of which is of part-spherical form and engages the part-spherical upper surface of the load transmitting member
28
. The lower surface of the end member
48
is also provided with a recess which defines, together with a portion of the upper surface of the load transmitting member
28
, a volume
50
. The cooperation between the end member
48
and the load transmitting member
28
is such as to define a seal between these components, the seal being sufficient to restrict the flow of fuel into the volume
50
from the accumulator volume
36
.
The upper end of the piezoelectric stack
40
is secured to a first terminal member
52
, a second outer terminal member
54
surrounding a stem of the first terminal member
52
and an insulating spacer member
56
being located between the first and second terminal members
52
,
54
. A suitable adhesive is conveniently used to secure the first and second terminal members
52
,
54
and the insulating spacer member
56
to other another. The first and second terminal members
52
,
54
are in connection with an electrical connector
60
which is connected to a voltage source (not shown) to permit an appropriate voltage to be applied across the piezoelectric stack
40
to vary the energisation level thereof, and hence the axial length. A seal member
58
engages around part of the second terminal member
54
, a further insulating spacer member
57
a
being located between the seal member
58
and the second terminal member
54
. The seal member
58
includes a surface of part-spherical or part-spheroidal form which is arranged to seat with a correspondingly shaped surface of the accumulator volume
36
so as to substantially prevent fuel escaping from the accumulator volume
36
at its uppermost end.
The seal member
58
is provided with a drilling
61
, a tubular member
63
being arranged within the accumulator volume
36
such that one end thereof communicates with the drilling
61
and the other end thereof communicates with the volume
50
defined between the end member
48
and the load transmitting member
28
. The drilling
61
communicates with an annular chamber
65
defined within the housing
38
, the annular chamber
65
being in communication with a passage or other chamber in communication with a low pressure drain. The tubular member
63
therefore defines a flow passage for fuel which permits the volume
50
to be vented to low pressure, in use. To prevent any fuel in the accumulator volume
36
contaminating the electrical connector
60
, an annular seal member
62
is provided between the insulating spacer
57
a
and the vent chamber
65
. Additionally, on assembly, the sleeve member
35
within which the piezoelectric stack is to be arranged may be molded in such a way that a lip portion
35
a
thereof is trapped so as to improve the seal between the accumulator volume
36
and the electrical connector
60
.
In use, with the injector supplied with fuel from the source of pressurized fuel, and with the piezoelectric stack
40
having an energisation level at which the axial length of the stack is relatively long, the piston member
24
occupies a position in which fuel within the control chamber
18
is pressurized to a sufficient extent to ensure the force applied to the valve needle
12
by fuel under pressure within the control chamber
18
, in combination with the action of the spring
30
, is sufficient to hold the valve needle
12
in engagement with its seating. Under these circumstances, fuel under pressure within the delivery chamber
15
acting on the thrust surface of the valve needle
12
is insufficient to overcome the downward force on the valve needle
12
such that communication between the delivery chamber
15
and the outlet openings provided in the nozzle body
10
does not take place. During this stage of operation, the accumulator volume
36
is also filled with fuel under high pressure such that fuel is able to flow, via the drilling
37
, into the chamber
34
defined between the projecting region
20
a
of the distance piece and the enlarged region
24
a
of the piston member
24
.
In order to commence injection, the piezoelectric stack
40
is energized to a second energisation level causing the axial length of the piezoelectric stack
40
to be reduced. As the uppermost end of the piezoelectric stack
40
is held in a fixed position relative to the housing
38
, the change in energisation level of the stack
40
to reduce the length thereof results in upward movement of the lower end of the stack
40
. The movement of the lower end of the stack
40
is transmitted to the end member
48
. As fuel within the volume
50
is able to vent through the tubular member
63
to the low pressure drain, the compressive load applied to the end member
48
and the load transmitting member
28
due to fuel pressure within the accumulator volume
36
causes these components to be urged together. Thus, throughout application of the retracting force to the load transmitting member
28
by the end member
48
, there is a reduced risk of the components becoming separated.
As the piston member
24
is secured to the load transmitting member
28
, the change in energisation level of the stack
40
, and subsequent upward movement of the load transmitting member
28
, results in movement of the piston member
24
in an upwards direction. Thus, as upward movement of the piston member
24
continues, the action of fuel under pressure within the control chamber
18
will reduce to a point beyond which the valve needle
12
is no longer held in engagement with its seating but is lifted therefrom due to the force applied to the thrust surface of the valve needle
12
by fuel pressure within the delivery chamber
15
. Under these circumstances, with the valve needle
12
lifted away from its seating, fuel is able to flow from the delivery chamber
15
through the outlet openings and fuel injection commences.
When injection is to be terminated, the piezoelectric stack
40
is returned to its original energisation level, causing the end member
48
and the load transmitting member
28
to be moved in a downward direction, returning the piston member
24
to the position shown in FIG.
1
. As a result, fuel pressure within the control chamber
18
is increased, thereby increasing the magnitude of the force applied to the valve needle
12
. A point will be reached beyond which fuel pressure within the control chamber
18
, in combination with the force due to the spring
30
, is able to return the valve needle
12
into engagement with its seating, at which point fuel injection ceases.
Upon a reduction of the axial length of the piezoelectric stack
40
to cause upward movement of the piston member
24
and a reduction of fuel pressure within the chamber
18
, fuel is drawn into the chamber
34
through the drilling
37
from the accumulator volume
36
. This causes movement of the piston member
24
to be damped, resulting in opening movement of the valve needle
12
being damped. It is possible to damp opening movement of the valve needle
12
as the volume
50
is vented and this permits a greater retracting force to be applied to the piston member
24
for a longer period of time without the risk of separation of the end member
48
and the load transmitting member
28
. Upon downward movement of the piston member
24
to increase fuel pressure within the control chamber
18
, fuel pressure within the chamber
34
will increase, thereby causing the annular valve member
59
to lift away from its seating against the action of the spring
57
. Under such circumstances, fuel pressure within the chamber
34
is relieved such that closing movement of the valve needle
12
is not damped. This ensures fuel injection can be terminated rapidly.
The effectiveness of damping movement of the piston
24
is also improved by arranging the spring
30
within the spring chamber
29
defined within the piston member
24
and the load transmitting member
28
. Normally, the spring
30
is located within the control chamber
18
. By moving the location of the spring member
30
, the volume of the control chamber
18
can therefore be reduced.
Referring to
FIG. 2
, in an alternative embodiment of the invention, the seal member
58
is formed from an electrically non-conductive material, for example a ceramic material, such that fewer insulating spacer members are required. As in the embodiment shown in
FIG. 1
, an annular seal member
62
is located within the chamber
65
to ensure fuel within the chamber
65
is unable to contaminant the electrical connector
60
.
In a further alternative embodiment of the invention (not shown), the tubular member
63
may pass through a bore provided through the piezoelectric stack
40
. Such piezoelectric stacks are, however, expensive to manufacture. In any of the embodiments herein described, the tubular member
63
may conveniently take the form of hypodermic needle tubing. Such tubing is particularly suitable as it has a relatively small diameter, can withstand the relatively high forces applied by fuel pressure within the accumulator volume
36
and has good corrosion resistance. As only a relatively small amount of fuel flows through the tubular member
63
, in use, the bore of the tubular member may be partially filled with a wire or other strengthening means to reduce the risk of the tubular member being compressed by high pressure fuel within the accumulator volume
36
.
Referring to
FIG. 3
, there is shown a fuel injector of the outwardly opening type in which similar parts to those shown in
FIGS. 1 and 2
are denoted with the same reference numerals. The fuel injector includes a valve needle, only an enlarged end region
12
c
of which is visible in FIG.
3
. The enlarged end region
12
c
of the valve needle is engageable with a seating
72
to control fuel delivery through outlet openings
74
provided in a sleeve member
94
received within the bore
11
. The valve needle extends through the sleeve member
94
, the sleeve member
94
including an enlarged region
94
b
and a region
94
a
of smaller diameter. The region
94
a
has a diameter substantially the same as the diameter of the adjacent part of the bore
11
which serves to guide sliding movement of the valve needle within the bore
11
.
The sleeve member
94
is biased by means of a compression spring
78
and fuel pressure towards a position in which part of the lower surface of the sleeve member
94
engages the enlarged end region
12
c
of the valve needle to form a seal at the seating
72
, the compression spring
78
being housed within a spring chamber
79
. The other end of the spring
78
is in abutment with an annular abutment member
80
, the abutment member
80
engaging, at its end remote from the spring
78
, a second compression spring
84
. The second compression spring
84
abuts, at its end remote from the abutment member
80
, a lower region
92
a
of a piston member
92
, the piston member
92
including an upper region
92
b
of reduced diameter which extends through the uppermost open end of the bore
11
into the bore
86
provided in the piston member
24
. The region
92
b
of the piston member has a diameter substantially the same or slightly larger than the diameter of the region
94
a
. The compression spring
84
is pre-loaded such that it urges the enlarged region
12
c
of the valve needle against its seating
72
to prevent fuel delivery through the outlet openings
74
. The outer surface of the valve needle and the inner surface of the sleeve member
94
together define a flow passage for fuel which communicates with the outlet openings
74
, thereby permitting fuel to flow from the chamber
79
to the outlet openings
74
, in use.
The bore
11
provided in the nozzle body
10
, the piston member
92
, the bore
22
and the piston member
24
together define the control chamber
18
for fuel. The control chamber
18
communicates with the accumulator volume
36
through leakage such that, in use, when the valve needle
12
adopts the position shown in
FIG. 3
, fuel pressure within the control chamber
18
is substantially the same pressure as fuel pressure within the accumulator volume
36
.
The piston member
24
is provided with a blind bore
86
which is substantially co-axial with the bore
11
in the nozzle body
10
, the blind end of the bore
86
communicating with a restricted drilling
87
provided in the piston member
24
. The drilling
87
communicates with the volume
50
defined between the end member
48
and the piston member
24
such that, in use, in the position shown in
FIG. 3
, fuel pressure within the bore
86
is maintained at substantially the same level as fuel pressure within the volume
50
. An annular seal member
88
is located within the control chamber
18
, the seal
88
serving to seal the control chamber
18
from the bore
86
so as to substantially prevent fuel under high pressure within the control chamber
18
flowing into the bore
86
. The seal
88
also accommodates any eccentricities between the bore
86
provided in the piston member
24
and the bore
11
in the nozzle body
10
.
In use, fuel is supplied to the annular chamber
13
through the supply passage
14
and through the flow passage defined between the valve needle and the sleeve member
94
towards the outlet openings
74
. As the volume
50
communicates, via the tubular member
63
, with the low pressure drain, only a relatively low force is applied to the region
92
b
of the piston member
92
. The control chamber
18
is filled with fuel under high pressure through leakage. As the diameter of the region
92
b
of the piston member
92
is substantially the same or slightly larger than the diameter of the region
94
a
of the sleeve member
94
, in such circumstances the valve needle is substantially pressure balanced, the force due to the spring
84
serving to urge the valve needle against its seating
72
such that fuel injection does not take place.
When fuel injection is to be commenced, the piezoelectric stack
40
is energized to a level which causes the axial length thereof to increase. The end member
48
is therefore caused to move in a downwards direction, thereby transmitting movement to the piston member
24
. Fuel pressure within the control chamber
18
therefore increases such that the downward force applied to the piston member
92
is increased. It will be appreciated that, as a substantially fluid tight sealed is formed between the control chamber
18
and the bore
86
by means of the seal member
88
, fuel within the control chamber
18
is unable to escape to low pressure during inward movement of the piston member
24
within the bore
22
. The increased force applied to the piston member
92
is transmitted to the valve needle and a point will be reached when the end region
12
c
of the valve needle moves away from the seating
72
against the spring force to expose the outlet openings
74
. Fuel injection therefore takes place.
Outward movement of the valve needle can give rise to pressure waves in the tubular member
63
, but any such pressure waves will be damped by means of the drilling
87
provided in the piston member
24
which serves to limit the rate at which fuel within the bore
86
is able to flow into the volume
50
and the tubular member
63
.
In order to cease fuel injection, the piezoelectric stack
40
is de-energized to the original energisation level, thereby causing the axial length of the piezoelectric stack
40
to reduce. The seal formed between the end member
48
of the piezoelectric stack
40
and the piston member
24
causes the end member
48
to draw the piston member
24
in an upwards direction. As the volume
50
communicates with the low pressure chamber
65
by means of the tubular member
63
, the end member
48
and piston member
24
are forced firmly together due to the compressive force applied to these components due to fuel under high pressure within the accumulator volume
36
. The retracting force applied to the piston member
24
by the end member
48
causes the piston member
24
to move upwardly within the bore
22
to increase the volume of the control chamber
18
. Fuel pressure within the control chamber
18
is therefore reduced and a point will be reached when the force is reduced sufficiently to cause the valve needle to return against its seating
72
. When the valve needle seats against its seating
72
, the outlet openings
74
are closed and fuel injection ceases. As the risk of separation of the end member
48
and the piston member
24
is reduced when the piston member
24
is drawn upwardly by the end member
48
, the risk of fuel leakage from the injector at termination of injection is reduced.
It will be appreciated that, in order to inject fuel, fuel pressure within the control chamber
18
must be increased to an amount greater than the pressure of fuel within the accumulator volume
36
, fuel pressure within the control chamber
18
being maintained at substantially the same pressure as fuel pressure within the accumulator volume
36
between fuel injections. In conventional fuel injectors of the outwardly opening type, the control chamber is at a relatively low fuel pressure between fuel injections such that, in the event that fuel leaks into the control chamber causing fuel pressure therein to increase, the valve needle can be held away from the seating for a longer period than desired, adversely affecting operation of the fuel injector. This problem is avoided by the fuel injector in FIG.
3
.
A further advantage of maintaining fuel with the control chamber
18
at high pressure between injections is that the fuel bulk modulus is higher and the risk of cavitation is eliminated, thereby improving control of valve needle movement.
It will be appreciated that the fuel injectors herein may be provided with a different number of outlet openings to those described. In particular, the fuel injectors may of the two-stage lift type, in which the fuel injection characteristic can be varied, in use, depending on the extent of movement of the valve needle away from its seating.
Claims
- 1. A piezoelectrically actuable fuel injector comprising an accumulator volume within which a piezoelectric stack is arranged, the accumulator volume being arranged to receive fuel from a source of pressurized fuel, in use, the piezoelectric stack carrying an end member which engages a surface associated with a piston member so as to apply a retracting force to the piston member upon a reduction in the axial length of the piezoelectric stack, the piston member being operable to control fuel pressure within a control chamber, a volume being defined between the end member and the surface associated with the piston member, the volume being provided with a vent arrangement to permit fuel within the volume to flow to a low pressure drain.
- 2. A fuel injector as claimed in claim 1, wherein the vent arrangement takes the form of a passage, one end of the passage communicating with the volume and the other end of the passage communicating with the low pressure drain.
- 3. A fuel injector as claimed in claim 2, wherein the passage is defined by a tubular member housed within the accumulator volume.
- 4. A fuel injector as claimed in claim 2, wherein the piezoelectric stack is provided with a first bore, the passage being defined by a tubular member passing through the first bore of the stack.
- 5. A fuel injector as claimed in claim 2, wherein the passage is defined by a first bore provided in the piezoelectric stack.
- 6. A fuel injector as claimed in claim 1, wherein the piston member includes a load transmitting member which defines the surface which engages the end member.
- 7. A fuel injector as claimed in claim 6, comprising a spring chamber defined within the piston member and the load transmitting member for housing a compression spring which serves to urge a valve needle of the injector against a seating.
- 8. A fuel injector as claimed in claim 1, comprising a valve needle which is slidable within a second bore and engageable with a seating to control fuel delivery through one or more outlet openings.
- 9. A fuel injector as claimed in claim 8, wherein the fuel injector is of the inwardly opening type in which inward movement of the valve needle within the second bore away from the seating causes fuel injection to be commenced.
- 10. A fuel injector as claimed in claim 9, comprising a damping arrangement for damping movement of the piston member upon a reduction of the axial length of the piezoelectric stack.
- 11. A fuel injector as claimed in claim 10, wherein the damping arrangement comprises a further chamber for fuel, the further chamber communicating with the accumulator volume by means of a restricted flow passage.
- 12. A fuel injector as claimed in claim 11, wherein the further chamber is provided with a valve arrangement operable in response to fuel pressure within the further chamber such that, upon movement of the piston member to reduce the volume of the further chamber, the valve arrangement is caused to open to relieve fuel pressure within the further chamber.
- 13. A fuel injector as claimed in claim 8, wherein the fuel injector is of the outwardly opening type such that movement of the valve needle outwardly within the second bore away from the seating causes fuel injection to be commenced.
- 14. A fuel injector as claimed in claim 13, wherein the piston member is provided with a piston bore which communicates with the volume, a first surface associated with the piston member being exposed to fuel pressure within the piston bore and a second surface of the piston member being exposed to fuel pressure within the control chamber.
- 15. A fuel injector as claimed in claim 13, wherein the control chamber communicates with the accumulator volume such that, in use, during non-injecting stages of the injection cycle, fuel pressure within the control chamber is substantially the same as fuel pressure within the accumulator volume.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9925753 |
Oct 1999 |
GB |
|
US Referenced Citations (4)