Fuel injector

Information

  • Patent Grant
  • 6390385
  • Patent Number
    6,390,385
  • Date Filed
    Friday, October 27, 2000
    24 years ago
  • Date Issued
    Tuesday, May 21, 2002
    22 years ago
Abstract
A piezoelectrically actuable fuel injector comprising an accumulator volume within which a piezoelectric stack is arranged, the accumulator volume being arranged to receive fuel from a source of pressurized fuel, in use. The piezoelectric stack carrying an end member which engages a surface associated with a piston member so as to apply a retracting force to the piston member upon a reduction in the axial length of the piezoelectric stack, the piston member being operable to control fuel pressure within a control chamber. A volume is defined between the end member and the surface associated with the piston member. The volume is provided with a vent arrangement to permit fuel within the volume to flow to a low pressure drain.
Description




This invention relates to a fuel injector for use in the delivery of fuel to a combustion space of an internal combustion engine. In particular, the invention relates to a fuel injector of the type intended for use in a fuel system of the accumulator or common rail type, the injector being of the type controlled using a piezoelectric actuator.




In a known piezoelectrically actuated fuel injector, a piezoelectric actuator is operable to control the position occupied by a control piston member, the piston being moveable to control the fuel pressure within a control chamber defined, in part, by a surface associated with the valve needle of the injector to control movement of the injector. The piezoelectric actuator includes a stack of piezoelectric elements, the energisation level, and hence the axial length, of the stack being controlled by applying a voltage across the stack. The lower end of the piezoelectric stack carries an anvil member including a part-spherical recess which engages a part-spherical upper region of the control piston member in a sealing manner. A small volume is defined between these two components such that, in use, when the axial length of the piezoelectric stack is reduced causing the anvil member to move in an upwards direction, fuel pressure within the volume is reduced, serving to draw the control piston member to move with the stack.




A disadvantage of this type of arrangement is that high quality surfaces are required on the anvil member and the control piston member to achieve a level of sealing which is sufficient to ensure the control piston member is caused to move with the anvil member. Furthermore, the seal formed between these components is sensitive to debris which may become trapped between them. These disadvantageous effects can cause the anvil member and the control piston member to become separated, in use, during injecting stages of the fuel injection cycle.




It is an object of the invention to provide a fuel injector in which the disadvantageous effects described hereinbefore are reduced.




According to the present invention, there is provided a piezoelectrically actuable fuel injector comprising an accumulator volume within which a piezoelectric stack is arranged, the accumulator volume being arranged to receive fuel from a source of pressurized fuel, in use, the piezoelectric stack carrying an end member which engages a surface associated with a piston member so as to apply a retracting force to the piston member upon the axial length of the piezoelectric stack being reduced, the piston member being operable to control fuel pressure within a control chamber, a volume being defined between the end member and the surface associated with the piston member, the volume being provided with vent means to permit fuel within the volume to flow to a low pressure drain.




As the volume defined between the end member and the surface associated with the control piston member is able to vent to low pressure, the end member and the surface are more firmly engaged due to fuel under high pressure within the accumulator volume. Thus, upon retraction of the axial length of the piezoelectric stack and the application of a retracting force to the piston member, the risk of separation of the end member and the surface of the piston member is reduced. This permits opening movement of the valve needle of the fuel injector to be damped, thereby improving the control of valve needle movement and enabling relatively small quantities of fuel to be injected with improved accuracy.




Conveniently, the vent means may take the form of a passage, one end of the passage communicating with the volume and the other end of the passage communicating with the low pressure drain. The passage may be defined by a tubular member housed within the accumulator volume. Alternatively, the piezoelectric stack may be provided with a first bore, the passage being defined by a tubular member passing through the first bore provided in the stack or by the first bore itself.




The piston member conveniently includes a load transmitting member which defines the surface which engages the end member.




The fuel injector conveniently includes a valve needle which is slidable within a second bore and engageable with a seating to control fuel delivery through one or more outlet openings. The fuel injector may be of the inwardly opening type in which inward movement of the valve needle within the second bore causes fuel injection to be commenced.




The injector may further comprise damping means for damping movement of the piston member upon a reduction of the axial length of the piezoelectric stack. In this way, opening movement of the valve needle can be damped to improve control of valve needle movement.




Conveniently, the damping means may comprise a further chamber for fuel, the further chamber communicating with the accumulator volume by means of a restricted flow passage. Thus, in use, upon a reduction of the axial length of the piezoelectric stack and upward movement of the piston member, fuel within the accumulator volume is drawn through the restricted passage into the further chamber.




It is possible to damp opening movement of the valve needle as the risk of the end member and the surface associated with the piston member becoming separated is reduced. Thus, it is possible to provide an actuation stroke for a longer period of time in order to lift the valve needle away from its seating.




The further chamber may be provided with valve means operable in response to fuel pressure within the further chamber such that, upon movement of the piston member to reduce the volume of the further chamber, the valve means are caused to open to relieve fuel pressure within the further chamber.




This ensures closing movement of the valve needle is not hindered and fuel injection can be terminated rapidly.




The fuel injector may alternatively be of the outwardly opening type such that movement of the valve needle outwardly within the second bore causes fuel injection to be commenced.




The piston member may be provided with a piston bore which communicates with the volume, a first surface associated with the piston member being exposed to fuel pressure within the piston bore and a second surface of the piston member being exposed to fuel pressure within the control chamber.




Conveniently, the control chamber communicates with the accumulator volume such that, in use, during non-injecting stages of the injection cycle, fuel pressure within the control chamber is substantially the same as fuel pressure within the accumulator volume. Thus, leakage of fuel into the control chamber between fuel injections does not adversely affect fuel injector operation, as is the case in conventional fuel injectors of the outwardly opening type in which the control chamber is at reduced pressure during non-injecting stages of the injection cycle.











The invention will be described, by way of example, with reference to the accompanying drawings, in which:





FIG. 1

is a sectional view illustrating a fuel injector in accordance with an embodiment of the invention;





FIG. 2

is an enlarged sectional view of a part of an alternative embodiment of the present invention; and





FIG. 3

is a sectional view of a part of a further alternative embodiment of the present invention.











Referring to

FIG. 1

, a fuel injector includes a nozzle body


10


provided with a blind bore


11


within which a valve needle


12


is reciprocable. The valve needle


12


is shaped for engagement with a seating defined by the blind end of the bore


11


. The valve needle


12


is of stepped form and includes an enlarged region


12




a


having a diameter substantially equal to that of the adjacent part of the bore


11


which serves to guide the valve needle


12


for sliding movement within the bore


11


, and a region of smaller diameter


12




b


. An enlarged region of the bore


11


defines an annular chamber


13


which communicates with a supply passage


14


provided in the nozzle body


10


, the supply passage


14


communicating with a source of pressurized fuel, for example the common rail of a common rail fuel system. In use, fuel delivered to the annular chamber


13


is able to flow to a delivery chamber


15


defined between the region


12




b


of the valve needle


12


and the bore


11


by means of flats, slots or grooves


16


provided on the surface of the valve needle


12


. It will be appreciated that engagement of the valve needle


12


with the seating defined by the bore


11


controls communication between the delivery chamber


15


and one or more outlet openings (not shown) located downstream of the seating.




The valve needle


12


defines an angled step at the interconnection of the enlarged region


12




a


and the smaller region


12




b


, the step forming a thrust surface which is exposed to fuel pressure within the delivery chamber


15


such that, when fuel under high pressure is supplied to the delivery chamber


15


, a force is applied to the thrust surface to urge the valve needle


12


away from its seating. The upper end of the valve needle


12


is exposed to fuel pressure within a control chamber


18


defined, in part, by a recess formed in the upper end of the nozzle body


10


, fuel pressure within the control chamber


18


acting to urge the valve needle


12


towards its seating to close communication between the delivery chamber


15


and the outlet openings.




The nozzle body


10


abuts, at its end remote from the outlet openings, a distance piece


20


including a projecting region


20




a


of reduced diameter. The distance piece


20


is provided with a through bore


22


within which a control piston member


24


of generally tubular form is slidable, the bore


22


including, at its uppermost end, a region of enlarged diameter. The piston member


24


is of stepped form and includes an enlarged upper end region


24




a


, slidable within the enlarged region of the bore


22


and a region


24




b


of smaller diameter. The piston member


24


is also provided with a piston bore and a load transmitting member


28


having an upper surface of part-spherical form and a lower region which is engaged with an enlarged region of the piston bore. The load transmitting member


28


is provided with a blind bore which defines, together with a reduced diameter region of the piston bore, a spring chamber


29


housing a compression spring


30


. The spring


30


engages, at its lowermost end, a pin member


32


which cooperates with the enlarged region


12




a


of the valve needle


12


, the other end of the spring


30


abutting the blind end of the bore provided in the load transmitting member


28


such that the spring


30


serves to urge the valve needle


12


in a downwards direction against its seating.




The outer surface of the piston member


24


at the region of interconnection between the regions


24




a


,


24




b


thereof defines, together with the bore


22


, a chamber


34


for fuel. The projecting region


20




a


of the distance piece


20


is provided with a restricted drilling


37


, one end of the drilling


37


communicating with the chamber


34


and the other end communicating with an accumulator volume


36


defined within an actuator housing


38


. The housing


38


abuts, at its lowermost end, a surface of the distance piece


20


, the nozzle body


10


, the distance piece


20


and the lower part of the housing


38


being secured within a cap nut


70


. In use, the drilling


37


permits fuel to flow from the accumulator volume


36


to the chamber


34


at a restricted rate.




The chamber


34


is provided with an annular valve member


59


which is engageable with a seating defined by the upper surface of the projecting region


20




a


to control direct communication between the chamber


34


and the accumulator volume


36


. The annular valve member


59


is biased towards its closed position by means of a spring


57


located within the accumulator volume


36


. In use, when fuel pressure within the chamber


34


exceeds fuel pressure within the accumulator volume


36


, the annular valve member


59


is urged away from its seating against the action of the spring


57


to permit fuel to flow directly from the chamber


34


to the accumulator volume


36


.




A piezoelectric stack


40


, only the uppermost and lowermost parts of which are shown in

FIG. 1

, is housed within a sleeve member


35


which is arranged within the accumulator volume


36


. The actuator housing


38


is provided with an inlet region


42


arranged to be coupled to a high pressure fuel line to permit connection of the fuel injector to the source of fuel under high pressure. The inlet region


42


houses an edge filter member


44


to remove particulate contaminants from the flow of fuel to the injector, in use, thereby reducing the risk of damage to the various components of the injector. The clean side of the filter formed by the edge filter member


44


communicates with the accumulator volume


36


by means of a drilling


46


provided in the housing


38


, the drilling


46


forming part of the supply passage


14


for fuel passing from the inlet region


42


to the nozzle body


10


. The lowermost end of the piezoelectric stack


40


is connected with an end member


48


, a part of the lower surface of which is of part-spherical form and engages the part-spherical upper surface of the load transmitting member


28


. The lower surface of the end member


48


is also provided with a recess which defines, together with a portion of the upper surface of the load transmitting member


28


, a volume


50


. The cooperation between the end member


48


and the load transmitting member


28


is such as to define a seal between these components, the seal being sufficient to restrict the flow of fuel into the volume


50


from the accumulator volume


36


.




The upper end of the piezoelectric stack


40


is secured to a first terminal member


52


, a second outer terminal member


54


surrounding a stem of the first terminal member


52


and an insulating spacer member


56


being located between the first and second terminal members


52


,


54


. A suitable adhesive is conveniently used to secure the first and second terminal members


52


,


54


and the insulating spacer member


56


to other another. The first and second terminal members


52


,


54


are in connection with an electrical connector


60


which is connected to a voltage source (not shown) to permit an appropriate voltage to be applied across the piezoelectric stack


40


to vary the energisation level thereof, and hence the axial length. A seal member


58


engages around part of the second terminal member


54


, a further insulating spacer member


57




a


being located between the seal member


58


and the second terminal member


54


. The seal member


58


includes a surface of part-spherical or part-spheroidal form which is arranged to seat with a correspondingly shaped surface of the accumulator volume


36


so as to substantially prevent fuel escaping from the accumulator volume


36


at its uppermost end.




The seal member


58


is provided with a drilling


61


, a tubular member


63


being arranged within the accumulator volume


36


such that one end thereof communicates with the drilling


61


and the other end thereof communicates with the volume


50


defined between the end member


48


and the load transmitting member


28


. The drilling


61


communicates with an annular chamber


65


defined within the housing


38


, the annular chamber


65


being in communication with a passage or other chamber in communication with a low pressure drain. The tubular member


63


therefore defines a flow passage for fuel which permits the volume


50


to be vented to low pressure, in use. To prevent any fuel in the accumulator volume


36


contaminating the electrical connector


60


, an annular seal member


62


is provided between the insulating spacer


57




a


and the vent chamber


65


. Additionally, on assembly, the sleeve member


35


within which the piezoelectric stack is to be arranged may be molded in such a way that a lip portion


35




a


thereof is trapped so as to improve the seal between the accumulator volume


36


and the electrical connector


60


.




In use, with the injector supplied with fuel from the source of pressurized fuel, and with the piezoelectric stack


40


having an energisation level at which the axial length of the stack is relatively long, the piston member


24


occupies a position in which fuel within the control chamber


18


is pressurized to a sufficient extent to ensure the force applied to the valve needle


12


by fuel under pressure within the control chamber


18


, in combination with the action of the spring


30


, is sufficient to hold the valve needle


12


in engagement with its seating. Under these circumstances, fuel under pressure within the delivery chamber


15


acting on the thrust surface of the valve needle


12


is insufficient to overcome the downward force on the valve needle


12


such that communication between the delivery chamber


15


and the outlet openings provided in the nozzle body


10


does not take place. During this stage of operation, the accumulator volume


36


is also filled with fuel under high pressure such that fuel is able to flow, via the drilling


37


, into the chamber


34


defined between the projecting region


20




a


of the distance piece and the enlarged region


24




a


of the piston member


24


.




In order to commence injection, the piezoelectric stack


40


is energized to a second energisation level causing the axial length of the piezoelectric stack


40


to be reduced. As the uppermost end of the piezoelectric stack


40


is held in a fixed position relative to the housing


38


, the change in energisation level of the stack


40


to reduce the length thereof results in upward movement of the lower end of the stack


40


. The movement of the lower end of the stack


40


is transmitted to the end member


48


. As fuel within the volume


50


is able to vent through the tubular member


63


to the low pressure drain, the compressive load applied to the end member


48


and the load transmitting member


28


due to fuel pressure within the accumulator volume


36


causes these components to be urged together. Thus, throughout application of the retracting force to the load transmitting member


28


by the end member


48


, there is a reduced risk of the components becoming separated.




As the piston member


24


is secured to the load transmitting member


28


, the change in energisation level of the stack


40


, and subsequent upward movement of the load transmitting member


28


, results in movement of the piston member


24


in an upwards direction. Thus, as upward movement of the piston member


24


continues, the action of fuel under pressure within the control chamber


18


will reduce to a point beyond which the valve needle


12


is no longer held in engagement with its seating but is lifted therefrom due to the force applied to the thrust surface of the valve needle


12


by fuel pressure within the delivery chamber


15


. Under these circumstances, with the valve needle


12


lifted away from its seating, fuel is able to flow from the delivery chamber


15


through the outlet openings and fuel injection commences.




When injection is to be terminated, the piezoelectric stack


40


is returned to its original energisation level, causing the end member


48


and the load transmitting member


28


to be moved in a downward direction, returning the piston member


24


to the position shown in FIG.


1


. As a result, fuel pressure within the control chamber


18


is increased, thereby increasing the magnitude of the force applied to the valve needle


12


. A point will be reached beyond which fuel pressure within the control chamber


18


, in combination with the force due to the spring


30


, is able to return the valve needle


12


into engagement with its seating, at which point fuel injection ceases.




Upon a reduction of the axial length of the piezoelectric stack


40


to cause upward movement of the piston member


24


and a reduction of fuel pressure within the chamber


18


, fuel is drawn into the chamber


34


through the drilling


37


from the accumulator volume


36


. This causes movement of the piston member


24


to be damped, resulting in opening movement of the valve needle


12


being damped. It is possible to damp opening movement of the valve needle


12


as the volume


50


is vented and this permits a greater retracting force to be applied to the piston member


24


for a longer period of time without the risk of separation of the end member


48


and the load transmitting member


28


. Upon downward movement of the piston member


24


to increase fuel pressure within the control chamber


18


, fuel pressure within the chamber


34


will increase, thereby causing the annular valve member


59


to lift away from its seating against the action of the spring


57


. Under such circumstances, fuel pressure within the chamber


34


is relieved such that closing movement of the valve needle


12


is not damped. This ensures fuel injection can be terminated rapidly.




The effectiveness of damping movement of the piston


24


is also improved by arranging the spring


30


within the spring chamber


29


defined within the piston member


24


and the load transmitting member


28


. Normally, the spring


30


is located within the control chamber


18


. By moving the location of the spring member


30


, the volume of the control chamber


18


can therefore be reduced.




Referring to

FIG. 2

, in an alternative embodiment of the invention, the seal member


58


is formed from an electrically non-conductive material, for example a ceramic material, such that fewer insulating spacer members are required. As in the embodiment shown in

FIG. 1

, an annular seal member


62


is located within the chamber


65


to ensure fuel within the chamber


65


is unable to contaminant the electrical connector


60


.




In a further alternative embodiment of the invention (not shown), the tubular member


63


may pass through a bore provided through the piezoelectric stack


40


. Such piezoelectric stacks are, however, expensive to manufacture. In any of the embodiments herein described, the tubular member


63


may conveniently take the form of hypodermic needle tubing. Such tubing is particularly suitable as it has a relatively small diameter, can withstand the relatively high forces applied by fuel pressure within the accumulator volume


36


and has good corrosion resistance. As only a relatively small amount of fuel flows through the tubular member


63


, in use, the bore of the tubular member may be partially filled with a wire or other strengthening means to reduce the risk of the tubular member being compressed by high pressure fuel within the accumulator volume


36


.




Referring to

FIG. 3

, there is shown a fuel injector of the outwardly opening type in which similar parts to those shown in

FIGS. 1 and 2

are denoted with the same reference numerals. The fuel injector includes a valve needle, only an enlarged end region


12




c


of which is visible in FIG.


3


. The enlarged end region


12




c


of the valve needle is engageable with a seating


72


to control fuel delivery through outlet openings


74


provided in a sleeve member


94


received within the bore


11


. The valve needle extends through the sleeve member


94


, the sleeve member


94


including an enlarged region


94




b


and a region


94




a


of smaller diameter. The region


94




a


has a diameter substantially the same as the diameter of the adjacent part of the bore


11


which serves to guide sliding movement of the valve needle within the bore


11


.




The sleeve member


94


is biased by means of a compression spring


78


and fuel pressure towards a position in which part of the lower surface of the sleeve member


94


engages the enlarged end region


12




c


of the valve needle to form a seal at the seating


72


, the compression spring


78


being housed within a spring chamber


79


. The other end of the spring


78


is in abutment with an annular abutment member


80


, the abutment member


80


engaging, at its end remote from the spring


78


, a second compression spring


84


. The second compression spring


84


abuts, at its end remote from the abutment member


80


, a lower region


92




a


of a piston member


92


, the piston member


92


including an upper region


92




b


of reduced diameter which extends through the uppermost open end of the bore


11


into the bore


86


provided in the piston member


24


. The region


92




b


of the piston member has a diameter substantially the same or slightly larger than the diameter of the region


94




a


. The compression spring


84


is pre-loaded such that it urges the enlarged region


12




c


of the valve needle against its seating


72


to prevent fuel delivery through the outlet openings


74


. The outer surface of the valve needle and the inner surface of the sleeve member


94


together define a flow passage for fuel which communicates with the outlet openings


74


, thereby permitting fuel to flow from the chamber


79


to the outlet openings


74


, in use.




The bore


11


provided in the nozzle body


10


, the piston member


92


, the bore


22


and the piston member


24


together define the control chamber


18


for fuel. The control chamber


18


communicates with the accumulator volume


36


through leakage such that, in use, when the valve needle


12


adopts the position shown in

FIG. 3

, fuel pressure within the control chamber


18


is substantially the same pressure as fuel pressure within the accumulator volume


36


.




The piston member


24


is provided with a blind bore


86


which is substantially co-axial with the bore


11


in the nozzle body


10


, the blind end of the bore


86


communicating with a restricted drilling


87


provided in the piston member


24


. The drilling


87


communicates with the volume


50


defined between the end member


48


and the piston member


24


such that, in use, in the position shown in

FIG. 3

, fuel pressure within the bore


86


is maintained at substantially the same level as fuel pressure within the volume


50


. An annular seal member


88


is located within the control chamber


18


, the seal


88


serving to seal the control chamber


18


from the bore


86


so as to substantially prevent fuel under high pressure within the control chamber


18


flowing into the bore


86


. The seal


88


also accommodates any eccentricities between the bore


86


provided in the piston member


24


and the bore


11


in the nozzle body


10


.




In use, fuel is supplied to the annular chamber


13


through the supply passage


14


and through the flow passage defined between the valve needle and the sleeve member


94


towards the outlet openings


74


. As the volume


50


communicates, via the tubular member


63


, with the low pressure drain, only a relatively low force is applied to the region


92




b


of the piston member


92


. The control chamber


18


is filled with fuel under high pressure through leakage. As the diameter of the region


92




b


of the piston member


92


is substantially the same or slightly larger than the diameter of the region


94




a


of the sleeve member


94


, in such circumstances the valve needle is substantially pressure balanced, the force due to the spring


84


serving to urge the valve needle against its seating


72


such that fuel injection does not take place.




When fuel injection is to be commenced, the piezoelectric stack


40


is energized to a level which causes the axial length thereof to increase. The end member


48


is therefore caused to move in a downwards direction, thereby transmitting movement to the piston member


24


. Fuel pressure within the control chamber


18


therefore increases such that the downward force applied to the piston member


92


is increased. It will be appreciated that, as a substantially fluid tight sealed is formed between the control chamber


18


and the bore


86


by means of the seal member


88


, fuel within the control chamber


18


is unable to escape to low pressure during inward movement of the piston member


24


within the bore


22


. The increased force applied to the piston member


92


is transmitted to the valve needle and a point will be reached when the end region


12




c


of the valve needle moves away from the seating


72


against the spring force to expose the outlet openings


74


. Fuel injection therefore takes place.




Outward movement of the valve needle can give rise to pressure waves in the tubular member


63


, but any such pressure waves will be damped by means of the drilling


87


provided in the piston member


24


which serves to limit the rate at which fuel within the bore


86


is able to flow into the volume


50


and the tubular member


63


.




In order to cease fuel injection, the piezoelectric stack


40


is de-energized to the original energisation level, thereby causing the axial length of the piezoelectric stack


40


to reduce. The seal formed between the end member


48


of the piezoelectric stack


40


and the piston member


24


causes the end member


48


to draw the piston member


24


in an upwards direction. As the volume


50


communicates with the low pressure chamber


65


by means of the tubular member


63


, the end member


48


and piston member


24


are forced firmly together due to the compressive force applied to these components due to fuel under high pressure within the accumulator volume


36


. The retracting force applied to the piston member


24


by the end member


48


causes the piston member


24


to move upwardly within the bore


22


to increase the volume of the control chamber


18


. Fuel pressure within the control chamber


18


is therefore reduced and a point will be reached when the force is reduced sufficiently to cause the valve needle to return against its seating


72


. When the valve needle seats against its seating


72


, the outlet openings


74


are closed and fuel injection ceases. As the risk of separation of the end member


48


and the piston member


24


is reduced when the piston member


24


is drawn upwardly by the end member


48


, the risk of fuel leakage from the injector at termination of injection is reduced.




It will be appreciated that, in order to inject fuel, fuel pressure within the control chamber


18


must be increased to an amount greater than the pressure of fuel within the accumulator volume


36


, fuel pressure within the control chamber


18


being maintained at substantially the same pressure as fuel pressure within the accumulator volume


36


between fuel injections. In conventional fuel injectors of the outwardly opening type, the control chamber is at a relatively low fuel pressure between fuel injections such that, in the event that fuel leaks into the control chamber causing fuel pressure therein to increase, the valve needle can be held away from the seating for a longer period than desired, adversely affecting operation of the fuel injector. This problem is avoided by the fuel injector in FIG.


3


.




A further advantage of maintaining fuel with the control chamber


18


at high pressure between injections is that the fuel bulk modulus is higher and the risk of cavitation is eliminated, thereby improving control of valve needle movement.




It will be appreciated that the fuel injectors herein may be provided with a different number of outlet openings to those described. In particular, the fuel injectors may of the two-stage lift type, in which the fuel injection characteristic can be varied, in use, depending on the extent of movement of the valve needle away from its seating.



Claims
  • 1. A piezoelectrically actuable fuel injector comprising an accumulator volume within which a piezoelectric stack is arranged, the accumulator volume being arranged to receive fuel from a source of pressurized fuel, in use, the piezoelectric stack carrying an end member which engages a surface associated with a piston member so as to apply a retracting force to the piston member upon a reduction in the axial length of the piezoelectric stack, the piston member being operable to control fuel pressure within a control chamber, a volume being defined between the end member and the surface associated with the piston member, the volume being provided with a vent arrangement to permit fuel within the volume to flow to a low pressure drain.
  • 2. A fuel injector as claimed in claim 1, wherein the vent arrangement takes the form of a passage, one end of the passage communicating with the volume and the other end of the passage communicating with the low pressure drain.
  • 3. A fuel injector as claimed in claim 2, wherein the passage is defined by a tubular member housed within the accumulator volume.
  • 4. A fuel injector as claimed in claim 2, wherein the piezoelectric stack is provided with a first bore, the passage being defined by a tubular member passing through the first bore of the stack.
  • 5. A fuel injector as claimed in claim 2, wherein the passage is defined by a first bore provided in the piezoelectric stack.
  • 6. A fuel injector as claimed in claim 1, wherein the piston member includes a load transmitting member which defines the surface which engages the end member.
  • 7. A fuel injector as claimed in claim 6, comprising a spring chamber defined within the piston member and the load transmitting member for housing a compression spring which serves to urge a valve needle of the injector against a seating.
  • 8. A fuel injector as claimed in claim 1, comprising a valve needle which is slidable within a second bore and engageable with a seating to control fuel delivery through one or more outlet openings.
  • 9. A fuel injector as claimed in claim 8, wherein the fuel injector is of the inwardly opening type in which inward movement of the valve needle within the second bore away from the seating causes fuel injection to be commenced.
  • 10. A fuel injector as claimed in claim 9, comprising a damping arrangement for damping movement of the piston member upon a reduction of the axial length of the piezoelectric stack.
  • 11. A fuel injector as claimed in claim 10, wherein the damping arrangement comprises a further chamber for fuel, the further chamber communicating with the accumulator volume by means of a restricted flow passage.
  • 12. A fuel injector as claimed in claim 11, wherein the further chamber is provided with a valve arrangement operable in response to fuel pressure within the further chamber such that, upon movement of the piston member to reduce the volume of the further chamber, the valve arrangement is caused to open to relieve fuel pressure within the further chamber.
  • 13. A fuel injector as claimed in claim 8, wherein the fuel injector is of the outwardly opening type such that movement of the valve needle outwardly within the second bore away from the seating causes fuel injection to be commenced.
  • 14. A fuel injector as claimed in claim 13, wherein the piston member is provided with a piston bore which communicates with the volume, a first surface associated with the piston member being exposed to fuel pressure within the piston bore and a second surface of the piston member being exposed to fuel pressure within the control chamber.
  • 15. A fuel injector as claimed in claim 13, wherein the control chamber communicates with the accumulator volume such that, in use, during non-injecting stages of the injection cycle, fuel pressure within the control chamber is substantially the same as fuel pressure within the accumulator volume.
Priority Claims (1)
Number Date Country Kind
9925753 Oct 1999 GB
US Referenced Citations (4)
Number Name Date Kind
4579283 Igashira et al. Apr 1986 A
6062489 Tokumaru May 2000 A
6196472 Cooke Mar 2001 B1
6299074 Cooke Oct 2001 B1