Fuel injector

Abstract
A fuel injector comprising a nozzle body defining a first bore and an inwardly opening valve member slidable within the first bore, the valve member being engageable with a first seating to control fuel delivery through a first outlet opening provided in the nozzle body. The valve member is provided with a second bore within which an outwardly opening valve needle is slidable, the valve needle being engageable with a second seating to control fuel delivery through a second outlet opening provided in the valve needle. The fuel injector also comprises first and second control chambers for fuel, whereby fuel pressure within the first and second control chambers controls movement of the valve member and the valve needle away from their respective seatings so as to permit fuel delivery through a selected outlet opening. The valve needle may define a flow passage for fuel which communicates with a delivery chamber such that, when the valve needle is moved away from the second seating, fuel within the delivery chamber is able to flow through the flow passage for delivery through the second outlet opening.
Description




TECHNICAL FIELD




This invention relates to a fuel injector for use in supplying fuel under pressure to a combustion space of an internal combustion engine. The invention relates, in particular, to an injector suitable for use in supplying fuel to an engine of the compression ignition type, the injector forming part of a common rail fuel system. It will be appreciated, however, that the injector may be used in other applications.




BACKGROUND OF THE INVENTION




In order to reduce the levels of noise and particulate emissions produced by an engine it is desirable to provide an arrangement whereby the rate at which fuel is delivered to the engine can be controlled. It is also desirable to be able to adjust other injection characteristics, for example the spray pattern formed by the delivery of fuel by an injector.




A known fuel injector which permits this to be achieved comprises an outwardly opening valve member which is slidable within a first bore provided in a nozzle body. The valve member is provided with a second bore within which an inwardly opening valve needle is slidable, the valve needle being engageable with a seating to control fuel flow delivery through a first set of outlet openings provided in the valve member. The valve member is also provided with a second set of outlet openings in constant communication with a part of the second bore upstream of the seating, the second set of outlet openings being located such that, when the valve member adopts an inner, closed position within the first bore, the second set of outlet openings are closed by the nozzle body. When the valve member is moved outwardly to an open position, fuel within the second bore is able to flow through the second set of outlet openings into the engine cylinder.




Movement of the valve needle and the valve member is controlled by means of an actuator arrangement to permit fuel delivery through a selected one or both of the first and second sets of outlet openings, thereby enabling the fuel injection characteristic to be varied, in use. A disadvantage of this arrangement is that a relatively high leakage of fuel can occur to the engine cylinder between the nozzle body and the valve member. In addition, the components of the fuel injector are subject to relatively high stresses.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a fuel injector which permits the fuel injection characteristic to be varied, in use, and which overcomes the aforementioned disadvantages of known fuel injectors having this capability. It is a further object of the present invention to provide a fuel injector in which the fuel injection characteristic can be controlled with improved accuracy.




According to one aspect of the present invention there is provided a fuel injector comprising a nozzle body defining a first bore and an inwardly opening valve member slidable within the first bore, the valve member being engageable with a first seating to control fuel delivery through a first outlet opening provided in the nozzle body, the valve member being provided with a second bore within which an outwardly opening valve needle is slidable, the valve needle being engageable with a second seating to control fuel delivery through a second outlet opening provided in the valve needle, the fuel injector comprising first and second control chambers for fuel, whereby fuel pressure within the first and second control chambers controls movement of the valve member and the valve needle away from their respective seatings so as to permit fuel delivery through a selected outlet opening.




In such an arrangement, movement of the valve needle in an outwards direction away from the second seating permits fuel delivery through the second outlet opening and movement of the valve member away from the first seating in an inwards directions permits fuel delivery through the first outlet opening. Thus, by controlling movement of the valve member and the valve needle, and injecting fuel through a selected one or more of the first or second outlet openings, the fuel injection characteristic, for example the rate of injection of fuel, can be varied, in use.




As movement of the valve member and the valve needle is controlled by controlling fuel pressure within the first and second control chambers, rather than being controlled directly by means of an actuator arrangement, valve needle and valve member movement, and hence the fuel injection characteristic, can be controlled with improved accuracy.




The valve needle may define a flow passage for fuel which communicates with a delivery chamber such that, when the valve needle is moved away from the second seating, fuel within the delivery chamber is able to flow through the flow passage for delivery through the second outlet opening.




The force due to fuel pressure within the flow passage serves to improve the seal between the valve member and the nozzle body, and between the valve needle and the valve member, thereby reducing fuel leakage from the injector.




The delivery chamber is conveniently defined by a part of the second bore provided in the valve needle and the valve member. Conveniently, the valve member may include a guide region which serves to guide sliding movement of the valve needle within the second bore.




The valve member may have a first surface associated therewith, the first surface being exposed to fuel pressure within the first control chamber. The first surface may be carried by a first piston member which is movable with the valve member. The valve needle may have a second surface associated therewith, the second surface being exposed to fuel pressure within the second control chamber. The second surface may be carried by a second piston member which is movable with the valve needle.




The valve needle may be provided with a plurality of appropriately positioned second outlet openings. Alternatively, or in addition, the nozzle body may be provided with a plurality of appropriately positioned first outlet openings.




The fuel injector may include a third control chamber for fuel, the third control chamber communicating with the second control chamber by means of a restricted flow passage, fuel pressure within the third control chamber acting on a third surface associated with the valve needle to urge the valve needle outwardly from the second bore. In use, when fuel pressure within the second control chamber is reduced, fuel pressure within the third control chamber acting on the third surface serves to bias the valve needle away from its seating to permit fuel delivery through the second outlet opening.




According to a second aspect of the invention, there is provided a fuel injector comprising a nozzle body defining a first bore and an inwardly opening valve member slidable within the first bore, the valve member being engageable with a first seating to control fuel delivery through a first outlet opening provided in the nozzle body, the inwardly opening valve member being provided with a second bore within which an outwardly opening valve needle is slidable, the valve needle being engageable with a second seating to control fuel delivery through a second outlet opening provided in the valve needle, the valve needle defining a flow passage for fuel which communicates with a delivery chamber such that, when the valve needle is moved away from the second seating, fuel within the delivery chamber is able to flow through the flow passage for delivery through the second outlet opening.




This provides the advantage that fuel pressure within the flow passage acts in a radially outwards direction and serves to improve the fluid-tight seal between the valve member and the nozzle body and between the valve needle and the valve member, thereby reducing leakage from the fuel injector.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will further be described, by way of example, with reference to the accompanying drawings, in which:





FIG. 1

is a sectional view of a fuel injector in accordance with an embodiment of the present invention;





FIGS. 2 and 3

are enlarged views of a part of the fuel injector in

FIG. 1

; and





FIGS. 4 and 5

are views of the fuel injector in

FIGS. 1

to


3


when in first and second fuel injecting positions respectively.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIGS. 1

to


3


, the fuel injector comprises a nozzle body


10


provided with a blind bore


11


within which a valve member


12


is slidable. As indicated in

FIG. 2

, the bore


11


includes a region


11




a


of reduced diameter and a region


11




b


of larger diameter at its end remote from the region


11




a


. The diameter of the valve member


12


adjacent the region


11




a


is substantially the same as the diameter of the region


11




a


such that the region


11




a


serves to guide sliding movement of the valve member


12


within the bore


11


. Additionally, the region


11




b


has substantially the same diameter as the adjacent part of the valve member


12


such that movement of the valve member


12


is also guided by the bore region


11




b


. The bore


11


is also shaped to define a seating surface


11




c


with which a surface of the valve needle


12


is engageable to control fuel delivery through a first set of outlet openings


14


provided in the nozzle body


10


.




The bore


11


defines an annular chamber


16


, the annular chamber


16


being supplied with fuel under high pressure through a supply passage


18


formed in the nozzle body


10


and other parts of the fuel injector housing, from a source of high pressure fuel (not shown), for example the common rail of a common rail fuel system. The valve member


12


includes a region


12




a


which defines, together with a part of the bore


11


, a first delivery chamber


20


for fuel, the delivery chamber


20


communicating with the annular chamber


16


by means of a narrow clearance defined between the valve member


12


and the nozzle body


10


such that, in use, fuel delivered to the annular chamber


16


is able to flow into the chamber


20


. Conveniently, the narrow clearance may be defined, in part, by grooves, flats or slots provided on the surface of the valve member


12


.




The valve member


12


is provided with a blind bore


22


within which a second valve member


24


, or valve needle, is slidable, the bore


22


including a region


22




a


of reduced diameter, having substantially the same diameter as the adjacent part of the valve needle


24


, such that movement of the valve needle


24


within the bore


22


is guided by the bore region


22




a


. The valve needle


24


includes, at its lowermost end, a region


24




a


of enlarged diameter which is engageable with a seating


26


defined by a lower surface of the valve member


12


to control fuel delivery through a second set of outlet openings


28


provided in the valve needle


24


. The bore


22


defines a step


22




b


which abuts one end of a compression spring


38


, the other end of the compression spring


38


being in abutment with a sleeve member


40


located within the bore


22


and through which the valve needle


24


extends. The spring


38


is arranged such that the valve needle region


24




a


is biased against the seating


26


.




The valve needle


24


is also provided with a blind bore


30


which defines a flow passage


32


for fuel, the flow passage


32


communicating, via cross drillings


34


provided in the valve needle


24


, with a second delivery chamber


36


defined by the bore


22


and the outer surface of the valve needle


24


. The delivery chamber


36


communicates with the annular chamber


16


via cross drillings


35


provided in the valve member


12


such that, in use, when fuel under high pressure is supplied to the annular chamber


16


, fuel is able to flow from the chamber


16


into the delivery chamber


36


through the drillings


35


, and from the delivery chamber


36


into the flow passage


32


through the drillings


34


. When the valve needle


24


is moved outwardly away from the seating


26


, fuel in the flow passage


32


is able to flow out through the second set of outlet openings


28


.




At its uppermost end, the nozzle body


10


abuts a distance piece


42


which is provided with a bore


44


, a piston member


46


being slidable within the blind bore


44


. At its uppermost end, the piston member


46


includes a stop member


46




a


which serves to limit the extent of upward movement of the piston member


46


within the bore


44


, in use. The piston member


46


defines a spring chamber


47


which houses a second compression spring


48


. A nut


50


is also housed within the spring chamber


47


, the nut


50


being in screw-threaded engagement with a projection


24




b


at the uppermost end of the valve needle


24


, the nut


50


being in abutment with the uppermost end surface of the sleeve member


40


and being retained in position by means of a locking pin member


52


. One end of the compression spring


48


abuts a shim


54


connected with the upper end of the valve member


12


and the lower end surface of the piston member


46


, the spring


48


acting on the shim


54


and, hence, the valve member


12


and serving to bias the valve member


12


in a downwards direction against the seating surface


11




c.






The piston member


46


is farther provided with a bore


56


, which communicates with the spring chamber


47


, a load transmitting member


58


being slidable within the bore


56


. The lowermost end of the member


58


is in connection with the projection


24




a


forming part of the valve needle


24


such that the member


58


is movable with the valve needle


24


. The blind end of the bore


44


and the upper end face of the piston member


46


together define a first control chamber


60


for fuel, fuel under high pressure being supplied to the control chamber


60


, in use, through a restricted drilling


62


provided in the distance piece


42


which communicates with a further drilling provided in the distance piece


42


forming part of the supply passage


18


for fuel.




The distance piece


42


abuts, at its end remote from the nozzle body


10


, a housing


64


which is provided with a blind bore


66


within which a second piston member


68


is slidable. The piston member


68


is provided with a blind bore which defines, in part, a spring chamber


71


for a compression spring


70


, the load transmitting member


58


extending into the chamber


71


. The lower end


78


of the piston member


68


is provided with a slot, the slotted lower end


78


of the piston member


68


and the upper end face of the distance piece


42


together defining a clearance gap


79


which serves to limit the extent of movement of the piston member


68


within the bore


66


, in use.




The upper end of the load transmitting member


58


and the blind end of the bore provided in the piston member


68


together define a clearance gap


85


, the clearance gap


85


being smaller than the clearance gap


79


defined between the slotted end


78


of the piston member


68


and the distance piece


42


such that, in use, when the piston member


68


is moved in a downwards direction against the action of the spring


70


beyond an amount which exceeds the clearance gap


85


, the blind end of the bore in the piston member


68


moves into engagement with the upper end surface of the load transmitting member


58


, downward movement of the piston member


68


thereby being transmitted to the load transmitting member


58


and, thus, to the valve needle


24


.




The bore


66


provided in the housing


64


defines, together with the upper end face of the distance piece


42


, a second control chamber


72


for fuel and the blind end of the bore


66


defines, together with the upper surface of the piston member


68


, a third control chamber


80


for fuel, the third control chamber communicating with the spring chamber


71


by means of a restricted drilling


82


provided in the piston member


68


. The control chamber


80


communicates with the supply passage


18


by means of a further drilling


84


provided in the housing


64


such that, in use, fuel under high pressure is supplied to the third control chamber


80


through the supply passage


18


. Fuel supplied to the control chamber


80


is able to flow into the control chamber


72


at a relatively low rate by means of the restricted drilling


82


. The control chamber


60


and the control chamber


72


communicate with a low pressure fuel reservoir under the control of respective control valve arrangements, as will be described hereinafter, by means of drillings


61


,


77


and drillings


74


,


76


respectively provided in the distance piece


42


and the housing


64


.




As shown in

FIG. 1

, the housing


64


abuts a further housing


88


within which a first control valve arrangement, referred to generally as


90


, is arranged, the control valve arrangement


90


including a first valve member


92


which is moveable within a bore provided in the housing


88


under the action of an actuator arrangement


94


arranged within a housing


96


. The actuator arrangement


94


shown in

FIG. 1

is an electromagnetic actuator arrangement which includes an armature


92




a


in connection with the valve member


92


. Similarly, the injector includes a second control valve arrangement, referred to generally as


98


, which is arranged within a further housing


103


. The second control valve arrangement


98


comprises a second valve member


100


in connection with an armature


100




a


of an associated electromagnetic actuator arrangement


102


, the actuator arrangement


102


being arranged within a further housing


104


. It will be appreciated, however, that the actuator arrangements


94


,


102


need not be of the electromagnetic type and may, for example, be piezoelectric actuator arrangements.




In use, actuation and de-actuation of the actuator arrangements


94


,


102


causes the armatures


100




a


,


92




a


respectively, and hence the valve members


100


,


92


to move within their respective bores between open and closed positions. When the actuator arrangement


102


is actuated, the valve member


100


is moved to an open position in which fuel within the second control chamber


72


is able to flow, via the drillings


74


,


76


, to the low pressure fuel reservoir or drain. When the actuator arrangement


102


is de-actuated, the valve member


100


is moved to a closed position in which communication between the control chamber


72


and the low pressure fuel reservoir is broken. Similarly, when the actuator arrangement


94


is actuated, the valve member


92


is moved to an open position in which fuel within the first control chamber


60


is able to flow, via the drillings


61


,


77


, to the low pressure fuel reservoir. When the actuator arrangement


94


is de-actuated, the valve member


92


is moved to a closed position in which communication between the control chamber


60


and the low pressure fuel reservoir is broken.




In use, with the actuator arrangements


94


,


102


de-actuated, fuel under high pressure is supplied to the annular chamber


16


from the source of fuel at high pressure through the supply passage


18


defined by drillings provided in the housings


64


,


88


,


96


,


104


, the distance piece


42


and the nozzle body


10


. Fuel in the annular chamber


16


is able to flow, via the drillings


35


, into the second delivery chamber


36


and into the first delivery chamber


20


via the narrow clearance defined between the valve member


12


and the nozzle body


10


. Fuel under high pressure is also supplied to the control chamber


60


via the drilling


62


. As the valve member


92


is in its closed position, fuel supplied to the control chamber


60


is unable to flow to the low pressure reservoir. The surface of the piston member


46


is therefore exposed to fuel under high pressure within the control chamber


60


, the force due to fuel pressure within the control chamber


60


thereby urging the piston member


46


in a downwards direction. The force applied to the piston member


46


, is transmitted, via the spring


48


and the shim


54


, to the valve member


12


, the valve member


12


being urged against the seating surface


11




c


due to the force applied to the piston member


46


and due to the spring force of the spring


48


. With the valve member


12


seated against the seating


11




c


, fuel within the chamber


20


is unable to flow out through the first set of outlet openings


14


into the engine cylinder or other combustion space.




During this stage of operation, fuel under high pressure is also supplied, via the drilling


84


, to the control chamber


80


, a force being applied to the surface of the piston member exposed to fuel within a control chamber


80


to urge the piston member


68


in a downwards direction. Fuel within the control chamber


80


is able to flow, at a restricted rate, through the drilling


82


, into the spring chamber


71


and, thus, into the control chamber


72


. With the valve member


100


in its closed position, high pressure fuel within the control chamber


72


is unable to flow to the low pressure fuel reservoir. The effective areas of the piston member


68


exposed to fuel pressure within the control chambers


80


,


72


and the effective area of the sleeve


40


exposed to fuel pressure within the chamber


16


, are chosen to ensure that, during this stage of operation, the valve needle


24


is urged is an upwards direction such that the enlarged valve needle region


24




a


remains seated against the seating


26


and fuel delivery does not take place through the second set of outlet openings


28


. Thus, during this stage of operation, fuel injection does not take place through either the first or second sets of outlet openings


14


,


28


.




When it is desired to commence fuel injection through the first set of outlet openings


14


, the actuator arrangement


94


is actuated to move the valve member


92


to its open position, high pressure fuel within the control chamber


60


thereby being able to flow, via the drillings


61


,


77


, to the low pressure reservoir. As fuel pressure within the first control chamber


60


is reduced, the force applied to the surface of the piston member


46


is also reduced. Under these circumstances, the force acting on the lower end face of the sleeve member


40


due to fuel pressure within the annular chamber


16


is sufficient to overcome the spring force due to the spring


48


combined with the reduced force applied to the piston member


46


such that the piston member


46


and the valve member


12


are urged in an upwards direction, the valve member


12


thereby moving away from the seating surface


11




c


to the position shown in FIG.


4


. Fuel within the chamber


20


is therefore able to flow out through the first set of outlet openings


14


into the engine cylinder. As shown in

FIG. 4

, the extent of upward movement of the piston member


46


, and hence the valve member


12


, is limited by the clearance gap defined by the blind end of the bore


44


and the upper surface of the stop member


46




a.






During this stage of operation, as the actuator arrangement


102


remains de-actuated, fuel pressure within the second and third control chambers


72


,


80


remains high and thus, the valve needle


24


remains in a position in which the enlarged region


24




a


is seated against the seating


26


. The second set of outlet openings


28


therefore remain covered by the valve member


12


and fuel is unable to flow out through the second set of outlet openings


28


. It will be appreciated that, as shown in

FIG. 2

, as the clearance gap


85


is greater than the clearance gap defined between the stop member


46




a


and the blind end of the bore


44


, upward movement of the valve member


12


away from the seating surface


11




c


is not transmitted, via the load transmitting member


58


, to the piston member


68


. This ensures the net force on the valve needle


24


is in an upwards direction, the enlarged end region


24




a


of the valve needle


24


therefore remaining seated against the seating


26


to prevent fuel delivery through the second set of outlet openings


28


.




In order to cease fuel injection, the actuator arrangement


94


is de-actuated, thereby moving the valve member


92


to its closed position such that fuel pressure within the first control chamber


60


is increased. The force due to increased fuel pressure within the first control chamber


60


, combined with the spring force


48


, is sufficient to urge the piston member


46


and, hence, the valve member


12


, in a downwards direction, thereby urging the valve member


12


against the seating surface


11




c


to close communication between the first delivery chamber


20


and the first set of outlet openings


14


.




Starting from the position shown in

FIGS. 1

to


3


, with the actuator arrangement


94


de-actuated and the valve member


92


in its closed position, in order to inject fuel through the second set of outlet openings


28


the actuator arrangement


98


is actuated such that the valve member


100


moves to its open position. Fuel within the second control chamber


72


is therefore able to flow, via the drillings


74


,


76


, to the low pressure fuel reservoir. As fuel flow between the third control chamber


80


and the second control chamber


72


occurs at a relatively low rate, via a restricted drilling


82


, it will be appreciated that the fuel pressure within the third control chamber


80


remains high. As fuel pressure within the second control chamber


72


is reduced, the force due to fuel under high pressure within the third control chamber


80


moves the piston member


68


downwardly into the position shown in

FIG. 5

, the blind end of the bore provided in the piston member


68


abutting the load transmitting member


58


to move the member


58


, and hence the valve needle


24


, in a downwards direction against the force applied to the surface of the sleeve member


40


due to fuel pressure within the annular chamber


16


. The enlarged region


24




a


of the valve needle


24


is therefore moved away from the seating


26


, fuel thereby being able to flow out through the second set of outlet openings


28


.




As the actuator arrangement


94


is de-actuated, fuel pressure within the control chamber


60


remains high and the valve member


12


is therefore maintained in its seated position against the seating surface


11




c


. Thus, during this stage of operation fuel injection only takes place through the second set of outlet openings


28


. As shown in

FIG. 5

, the extent of movement of the enlarged region


24




a


of the valve needle


24


away from the seating


26


is limited by the clearance gap


79


defined between the lower end


78


of the piston member


68


and the distance piece


42


, movement of the enlarged region


24




a


away from the seating


26


terminating when the lower end


78


of the piston member


68


abuts the distance piece


42


.




In order to cease fuel injection, the actuator arrangement


102


is de-actuated, thereby moving the valve member


100


into its closed position such that high fuel pressure is re-established in the second control chamber


72


, the piston member


68


and the valve needle


24


thereby being urged upwardly. Thus, the enlarged region


24




a


of the valve needle


24


is urged against the seating


26


to close the second set of outlet openings


28


, thereby terminating fuel injection.




In order to permit fuel delivery at an increased rate, both the valve members


92


,


100


are moved to their open positions, by actuating both actuator arrangements


90


,


102


respectively, to reduce fuel pressure in both the first and second control chambers


60


,


72


. Under these circumstances, the valve member


12


is biased in an upwards direction, as the force applied to the surface of the piston member


46


exposed to fuel pressure in the first control chamber


60


is reduced, the valve member


12


thereby moving away from the seating surface


11




c


to expose the first set of outlet openings


14


. Additionally, as fuel pressure within the second control chamber


72


is also reduced, the piston member


68


is urged in a downwards direction. Thus, the valve needle


24


is also moved away from its seating


26


to expose the second set of outlet openings


28


. Fuel injection therefore takes place through both the first and second sets of outlet openings


14


,


28


.




By providing first and second sets of outlet openings


14


,


28


of different size, or having a different number of openings in each set, or having openings with a different spray cone angle, selectively opening the first or second set of outlet openings


14


,


28


, or both sets of outlet openings, by controlling fuel pressure within the second and third control chambers


72


,


80


permits the fuel injection characteristic to be varied, in use. Furthermore, fuel pressure within the flow passage


32


acts in a radially outwards direction, thereby serving to improve the seal between the valve member


12


and the nozzle body


10


and, in addition, the seal between the valve needle


24


and the valve member


12


. Thus, leakage from the fuel injection is reduced. The arrangement is also advantageous as movement of the fuel member


12


and the valve needle


24


can be controlled with greater accuracy by controlling fuel pressure within the first and second control chambers


60


and


72


.



Claims
  • 1. A fuel injector comprising a nozzle body defining a first bore and an inwardly opening valve member slidable within the first bore, the valve member being engageable with a first seating to control fuel delivery through a first outlet opening provided in the nozzle body, the valve member being provided with a second bore within which an outwardly opening valve needle is slidable, the valve needle being engageable with a second seating to control fuel delivery through a second outlet opening provided in the valve needle, the fuel injector comprising first and second control chambers for fuel, whereby fuel pressure within the first and second control chambers controls movement of the valve member and the valve needle away from their respective seatings so as to permit fuel delivery through a selected outlet opening.
  • 2. The fuel injector as claimed in claim 1, whereby movement of the valve needle in an outwards direction away from the second seating permits fuel delivery through the second outlet opening and movement of the valve member away from the first seating in an inwards directions permits fuel delivery through the first outlet opening.
  • 3. The fuel injector as claimed in claim 1, wherein the valve needle defines a flow passage for fuel which communicates with a delivery chamber such that, when the valve needle is moved away from the second seating, fuel within the delivery chamber is able to flow through the flow passage for delivery through the second outlet opening.
  • 4. The fuel injector as claimed in claim 2, wherein the valve needle defines a flow passage for the fuel which communicates with the delivery chamber such that, when the valve needle is moved away from the second seating, fuel within the delivery chamber is able to flow through the flow passage for delivery through the second outlet opening.
  • 5. The fuel injector as claimed in claim 3, wherein the delivery chamber is defined by a part of the second bore provided in the valve needle and the valve member.
  • 6. The fuel injector as claimed in claim 1, wherein the valve member includes a guide region which serves to guide sliding movement of the valve needle within the second bore.
  • 7. The fuel injector as claimed in claim 1, wherein the valve member has a first surface associated therewith, the first surface of the valve member being exposed to fuel pressure within the first control chamber.
  • 8. The fuel injector as claimed in claim 7, wherein the first surface is defined by a first piston member which is movable with the valve member.
  • 9. The fuel injector as claimed in claim 1, wherein the valve needle has a second surface associated therewith, the second surface being exposed to fuel pressure within the second control chamber.
  • 10. The fuel injector as claimed in claim 9, wherein the second surface is defined by a second piston member which is movable with the valve needle.
  • 11. The fuel injector as claimed in claim 1, comprising a third control chamber for fuel, the third control chamber communicating with the second control chamber by means of a restricted flow path, fluid pressure within the third control chamber acting on the valve needle to urge the valve needle outwardly from the second bore.
  • 12. The fuel injector as claimed in claim 11, wherein the valve needle has a second surface associated therewith, the second surface being defined by a second piston member which is movable with the valve needle, and wherein the restricted flow path is defined by a drilling provided in the second piston member.
  • 13. The fuel injector as claimed in claim 1, wherein at least one of the valve needle and the nozzle body is provided with a plurality of outlet openings.
  • 14. A fuel injector comprising a nozzle body defining a first bore and an inwardly opening valve member slidable within the first bore, the valve member being engageable with a first seating to control fuel delivery through a first outlet opening provided in the nozzle body, the inwardly opening valve member being provided with a second bore within which an outwardly opening valve needle is slidable, the valve needle being engageable with a second seating to control fuel delivery through a second outlet opening provided in the valve needle, the valve needle defining a flow passage for fuel which communicates with a delivery chamber such that, when the valve needle is moved away from the second seating, fuel within the delivery chamber is able to flow through the flow passage for delivery through the second outlet opening.
  • 15. The fuel injector as claimed in claim 14, wherein the delivery chamber is defined by a part of the second bore provided in the valve needle and the valve member.
  • 16. The fuel injector as claimed in claim 14, wherein the valve member includes a guide region which serves to guide sliding movement of the valve needle within the second bore.
  • 17. The fuel injector as claimed in claim 14, wherein at least one of the valve needle and the nozzle body is provided with a plurality of outlet openings.
Priority Claims (1)
Number Date Country Kind
9922408 Sep 1999 GB
US Referenced Citations (9)
Number Name Date Kind
3339848 Geiger Sep 1967 A
4216912 Kopse Aug 1980 A
4526323 Seifert Jul 1985 A
4546739 Nakajima et al. Oct 1985 A
4570853 Schmied Feb 1986 A
5458292 Hapeman Oct 1995 A
5551634 Raab et al. Sep 1996 A
5899389 Pataki et al. May 1999 A
6279840 Buckley Aug 2001 B1