One apparatus used to measure the level of the fuel in a fuel tank, such as an aircraft fuel tank, includes a capacitive fuel probe. The capacitance of the fuel probe varies with the level of the fuel. In such designs, the capacitance of the fuel probe may be at a maximum value when the fuel tank is full, and at a minimum value when the fuel tank is empty.
Metal wires, such as wires formed from copper, are attached to the variable capacitor of the fuel probe and extend through the fuel tank, often along a substantial run (e.g., between about 15 feet and about 40 feet), to a location exterior to the tank. The low resistance wires terminate at a measurement circuit that uses the capacitance of the fuel probe, as measured at the termination of the wires, to provide an output signal that is a function of the capacitance of the fuel probe. The output signal of the measurement circuit may be part of or provided to, for example, a Fuel Quantity Indicating System of an aircraft, which generates fuel level data that may be displayed to a pilot, maintenance mechanic, or the like.
The accuracy of the measurement circuit depends on the transmission characteristics of the metal wires. In this regard, the capacitance of the fuel probe as measured at the termination of the run of metal wires is distorted by the resistance and capacitance of the wires. The total attenuation and inter-wire capacitance of the run increases with the distance between the fuel probe and the measuring circuit. However, long wire runs are increasingly specified in the design of large aircraft, where the total attenuation and inter-wire capacitance may limit accurate measurement of the fuel probe capacitance and, thus, the fuel level.
An apparatus for measuring the level of fuel in a fuel tank, such as an aircraft fuel tank, is disclosed. The apparatus comprises an in-tank measuring system that provides an oscillating output signal having a frequency corresponding to the fuel level. The in-tank measuring system may include a capacitive fuel probe configured for mounting within the fuel tank at a position to contact the fuel. The capacitive fuel probe has a capacitance that is a function of the level of the fuel in the fuel tank. The in-tank measuring system further comprises an oscillator circuit, such as an astable multivibrator clock circuit, that is configured for mounting within the fuel tank at a position in close proximity to the capacitive fuel probe. The oscillator circuit generates the oscillating output signal, which has a frequency corresponding to the capacitance of the capacitive fuel probe. A communication path is configured to communicate the oscillating output signal, or a signal corresponding to the oscillating output signal, between the oscillator circuit and a circuit exterior to the fuel tank. In one example, the communication path includes high resistance wire. In another example, the communication path includes an optical path. In a still further example, the communication path is a wireless RF path.
The features, functions, and advantages that have been discussed can be achieved independently in various embodiments or may be combined in yet other embodiments further details of which can be seen with reference to the following description and drawings
An in-tank fuel measurement system is located at a predetermined position within the interior space 20 of the fuel tank 15. The in-tank fuel measurement system provides a clock output signal to an electrical circuit exterior to the fuel tank 15. In this example, the in-tank fuel measurement system includes a capacitive fuel probe 30 mounted within the interior space 20 for contacting the fuel 25. Here, the fuel probe 30 is mounted to the inner sidewalls of the fuel tank 15 by, for example, support members 35. The support members 35 may be formed in any manner to retain the fuel probe 30 at a specified position within the fuel tank 15.
The fuel probe 30 includes a port 37 to maintain the fuel level within the fuel probe 30 at a level corresponding to the level of the fuel 25 exterior to the fuel probe 30. For example, the level of the fuel within the fuel probe 30 may be the same as the level of the fuel 25 within the interior space 20. The fuel within the fuel probe 30 operates as a dielectric of a capacitor formed within the fuel probe 30. The electrical capacitance of the fuel probe 30 varies with the level of the fuel forming the dielectric and, as a result, with the level of fuel 25 within the fuel tank 15. This relationship provides a means for measuring the fuel level using the capacitance of the fuel probe 30.
Electrical conductor 45 and electrical conductor 47 place the variable capacitor of fuel probe 30 in electrical communication with an oscillator circuit, shown here as clock circuit 40. Clock circuit 40 may, for example, be in the form of an astable multivibrator.
The electrical conductors 45 and 47 may be formed from metallic wire having resistances low enough to prevent excessive damping of the output of the clock circuit 40. The resistive and capacitive characteristics of the electrical conductors 45 and 47, however, may make it difficult to measure the capacitance of the fuel probe 30 over long runs. Shorter runs reduce the resistance and capacitance of the electrical conductors 45 and 47 compared to longer runs, thereby increasing the ability of the clock circuit 40 to accurately measure the fuel probe capacitance. Such shorter runs, as shown in
In
The clock circuit 40 is configured to generate a clock output signal having a frequency corresponding to the capacitance of the fuel probe 30. In the illustrated example, the clock output signal is transmitted along communication path, such as transmission line 55, from the clock circuit 40 to an electrical circuit disposed exterior to the fuel tank 15. Here, the electrical circuit may be provided as an interface between the electrical circuit and, for example, a Fuel Quantity Indicating System 57 of an aircraft. Such a Fuel Quantity Indicating System 57 may include several independent measurement and indication components such as fuel tank and engine feed tank contents and low level alerting. The Fuel Quantity Indicating System 57 in
Power is provided to the clock circuit 40 using an electrical circuit exterior to the fuel tank 15. In
Various types of transmission/power lines may be used in system 10. For example, one or both of lines 55 and 75 may use high resistance wire. Wire resistances greater than about 1KΩ/m may be used. Such high resistance wiring can provide useful signal communication over distance up to, for example, 100 meters, which is suitable for aircraft fuel tanks. Wiring used in FQIS systems is composed of metallic copper alloys with a resistance per unit length of between 1 MΩ and 800 MΩ depending upon composition and size. Lines 55 and 75 may also be composed of much higher resistance wiring. In the case of non-metal conductors, such as carbon and conductive polymers, the wire resistance may be thousands of times greater than copper with a resistance per unit length of 1KΩ/m up to 1 MΩ/m.
Despite this distortion, the fundamental frequency of the clock output signal Va is readily recovered from the clock output signal Vb, since clock output signal Vb still retains the fundamental frequency component of clock output signal Va. The avionics interface circuit 60 may therefore be configured to recover the fundamental frequency component from Vb for determining the level of the fuel 25 and providing this information to the avionics 65.
The clock circuit 110 is principally based around a clock generator 120. Without limitation, the clock generator 120 may be a 555-style low-power CMOS timer circuit, or another integrated timer or clock circuit. Power for the clock generator 120 is provided from power line 75 to terminal 125 of the printed circuit board 115. Power line 75 may include high resistance wire to facilitate long runs though electromagnetic environments where metallic wiring is not desired. High resistance wire may be used given the low power consumption of the CMOS clock generator 120 used in this example.
A voltage regulator diode 130, such as a Zener diode, and a capacitor 135 are connected in parallel with one another to regulate the voltage received at terminal 125. The regulated voltage is provided to several inputs of the clock generator 120. In
The clock output signal is at the OUTPUT terminal of the clock generator 120 which is in electrical communication with terminal 140 of the printed circuit board 115. The clock output signal at terminal 140 is provided to the avionics interface circuit 60 along transmission line 55. In this example, the transmission line 55 may include high resistance wire.
The signals at the THRESHOLD terminal and the DISCHARGE terminal are the principal signals used to generate the clock output signal at the OUTPUT terminal. In
Again, without limitation, this formula may define the range of the frequency of the clock output signal at the OUTPUT of clock generator 120.
The optical interface 160 may be positioned in close proximity to the clock circuit 40 to reduce the length of the run of electrical wires therebetween. In
Given that the both optical clock signal and the optical power are communicated in opposite directions along the same optical path 165, the optical interface 160 separates the signals from one another for separate processing. In the illustrated example, the signals are separated by an optical splitter/combiner configured to transmit and receive signals over the optical path 165. Here, a mirror/prism 175 is used for this purpose.
In one example, power to operate the clock circuit 40 and optical interface 160 is provided over optical path 165. More particularly, the optical energy received over the optical path 165 is directed to the mirror/prism 175. The mirror/prism 175 directs the optical energy to a photodiode 185 along an optical path 180. The optical energy provided to the photodiode 185 may have the same wavelength or a different wavelength than the optical clock signal. The photodiode 185 converts the optical energy received along optical path 180 into electrical energy. The electrical energy is used to power the clock circuit 40. A capacitor 190 may be placed in parallel with the photodiode 185 to reduce power transients. Although not shown, other components, such as a Zener diode, may regulate the output voltage of the photodiode 185.
The electrical power at line 187 also provides power to an optical emitter 195, such as an LED/laser. The light emitted from the optical emitter 195 is modulated by the clock output signal received from the clock circuit 40. The clock output signal at line 200 is an electrical signal, which is converted by optical emitter 195 to an optical clock signal having a frequency corresponding to the frequency of the clock output signal of the clock circuit 40. The optical emitter 195 directs the optical clock signal to the mirror/prism 175 along optical path 205. In turn, the mirror/prism 175 directs the optical clock signal to optical path 165 for transmission to the avionics interface circuit 60.
An energy unit 237 is disposed in interior space 20 and provides power to the clock circuit 40 and wireless transmitter 215. The energy unit 237 may generate power in several ways. For example, a wireless transmitter 230 may be disposed at an inner boundary of the fuel tank 15. Power may be provided to the wireless transmitter 230 from a transmitter interface 235 of the avionics interface circuit 60. The received power is transmitted from the wireless transmitter 230 to a corresponding wireless receiver 239 over a wireless path 243 between antennas 247 and 253. The wireless receiver 239 may be disposed in close proximity to the energy unit 237, the wireless transmitter 215, clock circuit 40, and/or fuel probe 30. The wireless receiver 239 is in communication with the energy unit 237, which, in turn, uses that energy to operate the clock circuit 40 and wireless transmitter 215. In another example, the wireless transmitter 230 may be omitted, and the energy unit 237 may be configured to convert vibrational energy into electrical energy to operate the clock circuit 40 and wireless transmitter 215. In a still further example, the energy unit 237 may use both RF energy and vibrational energy to supply power to the clock circuit 40 and wireless transmitter 215.
The clock outputs of the in-tank measuring systems 280 may be provided on respective transmission lines 285 to an avionics interface circuit 60 of, for example, the Fuel Quantity Indicating System 57. The transmission lines 285 may include high resistance wire, optical fibers, optical waveguides, radio frequency waveguides, or a combination of such elements. When the in-tank measuring systems 280 are constructed for wireless operation, the transmission lines 285 may be omitted.
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