Fuel management system for variable ethanol octane enhancement of gasoline engines

Information

  • Patent Grant
  • 10711712
  • Patent Number
    10,711,712
  • Date Filed
    Tuesday, May 28, 2019
    5 years ago
  • Date Issued
    Tuesday, July 14, 2020
    4 years ago
Abstract
Fuel management system for efficient operation of a spark ignition gasoline engine. Injectors inject an anti-knock agent such as ethanol directly into a cylinder of the engine. A fuel management microprocessor system controls injection of the anti-knock agent so as to control knock and minimize that amount of the anti-knock agent that is used in a drive cycle. It is preferred that the anti-knock agent is ethanol. The use of ethanol can be further minimized by injection in a non-uniform manner within a cylinder. The ethanol injection suppresses knock so that higher compression ratio and/or engine downsizing from increased turbocharging or supercharging can be used to increase the efficiency or the engine.
Description
BACKGROUND

This invention relates to spark ignition gasoline engines utilizing an antiknock agent which is a liquid fuel with a higher octane number than gasoline such as ethanol to improve engine efficiency.


It is known that the efficiency of spark ignition (SI) gasoline engines can be increased by high compression ratio operation and particularly by engine downsizing. The engine downsizing is made possible by the use of substantial pressure boosting from either turbocharging or supercharging. Such pressure boosting makes it possible to obtain the same performance in a significantly smaller engine. See, J. Stokes, et al., “A Gasoline Engine Concept For Improved Fuel Economy The Lean-Boost System,” SAE Paper 2001-01-2902. The use of these techniques to increase engine efficiency, however, is limited by the onset of engine knock. Knock is the undesired detonation of fuel and can severely damage an engine. If knock can be prevented, then high compression ratio operation and high pressure boosting can be used to increase engine efficiency by up to twenty-five percent.


Octane number represents the resistance of a fuel to knocking but the use of higher octane gasoline only modestly alleviates the tendency to knock. For example, the difference between regular and premium gasoline is typically six octane numbers. That is significantly less than is needed to realize fully the efficiency benefits of high compression ratio or turbocharged operation. There is thus a need for a practical means for achieving a much higher level of octane enhancement so that engines can be operated much more efficiently.


It is known to replace a portion of gasoline with small amounts of ethanol added at the refinery. Ethanol has a blending octane number (ON) of 110 (versus 95 for premium gasoline) (see J. B. Heywood, “Internal Combustion Engine Fundamentals,” McGraw Hill, 1988, p. 477) and is also attractive because it is a renewable energy, biomass-derived fuel, but the small amounts of ethanol that have heretofore been added to gasoline have had a relatively small impact on engine performance. Ethanol is much more expensive than gasoline and the amount of ethanol that is readily available is much smaller than that of gasoline because of the relatively limited amount of biomass that is available for its production. An object of the present invention is to minimize the amount of ethanol or other antiknock agent that is used to achieve a given level of engine efficiency increase. By restricting the use of ethanol to the relatively small fraction of time in an operating cycle when it is needed to prevent knock in a higher load regime and by minimizing its use at these times, the amount of ethanol that is required can be limited to a relatively small fraction of the fuel used by the spark ignition gasoline engine.


SUMMARY

In one aspect, the invention is a fuel management system for efficient operation of a spark ignition gasoline engine including a source of an antiknock agent such as ethanol. An injector directly injects the ethanol into a cylinder of the engine and a fuel management system controls injection of the antiknock agent into the cylinder to control knock with minimum use of the antiknock agent. A preferred antiknock agent is ethanol. Ethanol has a high heat of vaporization so that there is substantial cooling of the air-fuel charge to the cylinder when it is injected directly into the engine. This cooling effect reduces the octane requirement of the engine by a considerable amount in addition to the improvement in knock resistance from the relatively high octane number of ethanol. Methanol, tertiary butyl alcohol, MTBE, ETBE, and TAME may also be used. Wherever ethanol is used herein it is to be understood that other antiknock agents are contemplated.


The fuel management system uses a fuel management control system that may use a microprocessor that operates in an open loop fashion on a predetermined correlation between octane number enhancement and fraction of fuel provided by the antiknock agent. To conserve the ethanol, it is preferred that it be added only during portions of a drive cycle requiring knock resistance and that its use be minimized during these times. Alternatively, the gasoline engine may include a knock sensor that provides a feedback signal to a fuel management microprocessor system to minimize the amount of the ethanol added to prevent knock in a closed loop fashion.


In one embodiment the injectors stratify the ethanol to provide non-uniform deposition within a cylinder. For example, the ethanol may be injected proximate to the cylinder walls and swirl can create a ring of ethanol near the walls.


In another embodiment of this aspect of the invention, the system includes a measure of the amount of the antiknock agent such as ethanol in the source containing the antiknock agent to control turbocharging, supercharging or spark retard when the amount of ethanol is low.


The direct injection of ethanol provides substantially a 13° C. drop in temperature for every ten percent of fuel energy provided by ethanol. An instantaneous octane enhancement of at least 4 octane numbers may be obtained for every 20 percent of the engine's energy coming from the ethanol.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a block diagram of one embodiment of the invention disclosed herein.



FIG. 2 is a graph of the drop in temperature within a cylinder as a function of the fraction of energy provided by ethanol.



FIG. 3 is a schematic illustration of the stratification of cooler ethanol charge using direct injection and swirl motion for achieving thermal stratification.



FIG. 4 is a schematic illustration showing ethanol stratified in an inlet manifold.



FIG. 5 is a block diagram of an embodiment of the invention in which the fuel management microprocessor is used to control a turbocharger and spark retard based upon the amount of ethanol in a fuel tank.





DETAILED DESCRIPTION

With reference first to FIG. 1, a spark ignition gasoline engine 10 includes a knock sensor 12 and a fuel management microprocessor system 14. The fuel management microprocessor system 14 controls the direct injection of an antiknock agent such as ethanol from an ethanol tank 16. The fuel management microprocessor system 14 also controls the delivery of gasoline from a gasoline tank 18 into engine manifold 20. A turbocharger 22 is provided to improve the torque and power density of the engine 10. The amount of ethanol injection is dictated either by a predetermined correlation between octane number enhancement and fraction of fuel that is provided by ethanol in an open loop system or by a closed loop control system that uses a signal from the knock sensor 12 as an input to the fuel management microprocessor 14. In both situations, the fuel management processor 14 will minimize the amount of ethanol added to a cylinder while still preventing knock. It is also contemplated that the fuel management microprocessor system 14 could provide a combination of open and closed loop control.


As show in FIG. 1 it is preferred that ethanol be directly injected into the engine 10. Direct injection substantially increases the benefits of ethanol addition and decreases the required amount of ethanol. Recent advances in fuel injector and electronic control technology allows fuel injection directly into a spark ignition engine rather than into the manifold 20. Because ethanol has a high heat of vaporization there will be substantial cooling when it is directly injected into the engine 10. This cooling effect further increases knock resistance by a considerable amount. In the embodiment of FIG. 1 port fuel injection of the gasoline in which the gasoline is injected into the manifold rather than directly injected into the cylinder is preferred because it is advantageous in obtaining good air/fuel mixing and combustion stability that are difficult to obtain with direct injection.


Ethanol has a heat of vaporization of 840 kJ/kg, while the heat of vaporization of gasoline is about 350 kJ/kg. The attractiveness of ethanol increases when compared with gasoline on an energy basis, since the lower heating value of ethanol is 26.9 MJ/kg while for gasoline it is about 44 MJ/kg. Thus, the heat of vaporization per Joule of combustion energy is 0.031 for ethanol and 0.008 for gasoline. That is, for equal amounts of energy the required heat of vaporization of ethanol is about four times higher than that of gasoline. The ratio of the heat of vaporization per unit air required for stoichiometric combustion is about 94 kJ/kg of air for ethanol and 24 kJ/kg of air for gasoline, or a factor of four smaller. Thus, the net effect of cooling the air charge is about four times lower for gasoline than for ethanol (for stoichiometric mixtures wherein the amount of air contains oxygen that is just sufficient to combust all of the fuel).


In the case of ethanol direct injection according to one aspect of the invention, the charge is directly cooled. The amount of cooling due to direct injection of ethanol is shown in FIG. 2. It is assumed that the air/fuel mixture is stoichiometric without exhaust gas recirculation (EGR), and that gasoline makes up the rest of the fuel. It is further assumed that only the ethanol contributes to charge cooling. Gasoline is vaporized in the inlet manifold and does not contribute to cylinder charge cooling. The direct ethanol injection provides about I3° C. of cooling for each 10% of the fuel energy provided by ethanol. (It is also possible to use direct injection of gasoline as well as direct injection of ethanol. However, under certain conditions there can be combustion stability issues.


The temperature decrement because of the vaporization energy of the ethanol decreases with lean operation and with EGR, as the thermal capacity of the cylinder charge increases. If the engine operates at twice the stoichiometric air/fuel ratio, the numbers indicated in FIG. 2 decrease by about a factor of 2 (the contribution of the ethanol itself and the gasoline is relatively modest). Similarly, for a 20% EGR rate, the cooling effect of the ethanol decreases by about 25%.


The octane enhancement effect can be estimated from the data in FIG. 2. Direct injection of gasoline results in approximately a five octane number decrease in the octane number required by the engine, as discussed by Stokes, et al. Thus the contribution is about five octane numbers per 30K drop in charge temperature. As ethanol can decrease the charge temperature by about 120K, then the decrease in octane number required by the engine due to the drop in temperature, for 100% ethanol, is twenty octane numbers. Thus, when 100% of the fuel is provided by ethanol, the octane number enhancement is approximately thirty-five octane numbers with a twenty octane number enhancement coming from direct injection cooling and a fifteen octane number enhancement coming from the octane number of ethanol. From the above considerations, it can be projected that even if the octane enhancement from direct cooling is significantly lower, a total octane number enhancement of at least 4 octane numbers should be achievable for every 20% of the total fuel energy that is provided by ethanol.


Alternatively the ethanol and gasoline can be mixed together and then port injected through a single injector per cylinder, thereby decreasing the number of injectors that would be used. However, the air charge cooling benefit from ethanol would be lost.


Alternatively the ethanol and gasoline can be mixed together and then port fuel injected using a single injector per cylinder, thereby decreasing the number of injectors that would be used. However, the substantial air charge cooling benefit from ethanol would be lost. The volume of fuel between the mixing point and the port fuel injector should be minimized in order to meet the demanding dynamic octane-enhancement requirements of the engine.


Relatively precise determinations of the actual amount of octane enhancement from given amounts of direct ethanol injection can be obtained from laboratory and vehicle tests in addition to detailed calculations. These correlations can be used by the fuel management microprocessor system 14.


An additional benefit of using ethanol for octane enhancement is the ability to use it in a mixture with water. Such a mixture can eliminate the need for the costly and energy consuming water removal step in producing pure ethanol that must be employed when ethanol is added to gasoline at a refinery. Moreover, the water provides an additional cooling (due to vaporization) that further increases engine knock resistance. In contrast the present use of ethanol as an additive to gasoline at the refinery requires that the water be removed from the ethanol.


Since unlike gasoline, ethanol is not a good lubricant and the ethanol fuel injector can stick and not open, it is desirable to add a lubricant to the ethanol. The lubricant will also denature the ethanol and make it unattractive for human consumption.


Further decreases in the required ethanol for a given amount of octane enhancement can be achieved with stratification (non-uniform deposition) of the ethanol addition. Direct injection can be used to place the ethanol near the walls of the cylinder where the need for knock reduction is greatest. The direct injection may be used in combination with swirl. This stratification of the ethanol in the engine further reduces the amount of ethanol needed to obtain a given amount of octane enhancement. Because only the ethanol is directly injected and because it is stratified both by the injection process and by thermal centrifugation, the ignition stability issues associated with gasoline direct injection (GDI) can be avoided.


It is preferred that ethanol be added to those regions that make up the end-gas and are prone to auto-ignition. These regions are near the walls of the cylinder. Since the end-gas contains on the order of 25% of the fuel, substantial decrements in the required amounts of ethanol can be achieved by stratifying the ethanol.


In the case of the engine 10 having substantial organized motion (such as swirl), the cooling will result in forces that thermally stratify the discharge (centrifugal separation of the regions at different density due to different temperatures). The effect of ethanol addition is to increase gas density since the temperature is decreased. With swirl the ethanol mixture will automatically move to the zone where the end-gas is, and thus increase the anti-knock effectiveness of the injected ethanol. The swirl motion is not affected much by the compression stroke and thus survives better than tumble-like motion that drives turbulence towards top-dead-center (TDC) and then dissipates. It should be pointed out that relatively modest swirls result in large separating (centrifugal) forces. A 3 m/s swirl motion in a 5 cm radius cylinder generates accelerations of about 200 m/s2, or about 20 g's.



FIG. 3 illustrates ethanol direct injection and swirl motion for achieving thermal stratification. Ethanol is predominantly on an outside region which is the end-gas region. FIG. 4 illustrates a possible stratification of the ethanol in an inlet manifold with swirl motion and thermal centrifugation maintaining stratification in the cylinder. In this case of port injection of ethanol, however, the advantage of substantial charge cooling may be lost.


With reference again to FIG. 2, the effect of ethanol addition all the way up to 100% ethanol injection is shown. At the point that the engine is 100% direct ethanol injected, there may be issues of engine stability when operating with only stratified ethanol injection that need to be addressed. In the case of stratified operation it may also be advantageous to stratify the injection of gasoline in order to provide a relatively uniform equivalence ratio across the cylinder (and therefore lower concentrations of gasoline in the regions where the ethanol is injected). This situation can be achieved, as indicated in FIG. 4, by placing fuel in the region of the inlet manifold that is void of ethanol.


The ethanol used in the invention can either be contained in a separate tank from the gasoline or may be separated from a gasoline/ethanol mixture stored in one tank.


The instantaneous ethanol injection requirement and total ethanol consumption over a drive cycle can be estimated from information about the drive cycle and the increase in torque (and thus increase in compression ratio. engine power density, and capability for downsizing) that is desired. A plot of the amount of operating time spent at various values of torque and engine speed in FTP and US06 drive cycles can be used. It is necessary to enhance the octane number at each point in the drive cycle where the torque is greater than permitted for knock free operation with gasoline alone. The amount of octane enhancement that is required is determined by the torque level.


A rough illustrative calculation shows that only a small amount of ethanol might be needed over the drive cycle. Assume that it is desired to increase the maximum torque level by a factor of two relative to what is possible without direct injection ethanol octane enhancement. Information about the operating time for the combined FTP and US06 cycles shows that approximately only 10 percent of the time is spent at torque levels above 0.5 maximum torque and less than 1 percent of the time is spent above 0.9 maximum torque. Conservatively assuming that 100% ethanol addition is needed at maximum torque and that the energy fraction of ethanol addition that is required to prevent knock decreases linearly to zero at 50 percent of maximum torque, the energy fraction provided by ethanol is about 30 percent. During a drive cycle about 20 percent of the total fuel energy is consumed at greater than 50 percent of maximum torque since during the 10 percent of the time that the engine is operated in this regime, the amount of fuel consumed is about twice that which is consumed below 50 percent of maximum torque. The amount of ethanol energy consumed during the drive cycle is thus roughly around 6 percent (30 percent×0.2) of the total fuel energy.


In this case then, although 100% ethanol addition was needed at the highest value of torque, only 6% addition was needed averaged over the drive cycle. The ethanol is much more effectively used by varying the level of addition according to the needs of the drive cycle.


Because of the lower heat of combustion of ethanol, the required amount of ethanol would be about 9% of the weight of the gasoline fuel or about 9% of the volume (since the densities of ethanol and gasoline are comparable). A separate tank with a capacity of about 1.8 gallons would then be required in automobiles with twenty gallon gasoline tanks. The stored ethanol content would be about 9% of that of gasoline by weight, a number not too different from present-day reformulated gasoline. Stratification of the ethanol addition could reduce this amount by more than a factor of two. An on-line ethanol distillation system might alternatively be employed but would entail elimination or reduction of the increase torque and power available from turbocharging.


Because of the relatively small amount of ethanol and present lack of an ethanol fueling infrastructure, it is important that the ethanol vehicle be operable if there is no ethanol on the vehicle. The engine system can be designed such that although the torque and power benefits would be lower when ethanol is not available, the vehicle could still be operable by reducing or eliminating turbocharging capability and/or by increasing spark retard so as to avoid knock. As shown in FIG. 5, the fuel management microprocessor system 14 uses ethanol fuel level in the ethanol tank 16 as an input to control the turbocharger 22 (or supercharger or spark retard, not shown). As an example, with on-demand ethanol octane enhancement, a 4-cylinder engine can produce in the range of 280 horsepower with appropriate turbocharging or supercharging but could also be drivable with an engine power of 140 horsepower without the use of ethanol according to the invention.


The impact of a small amount of ethanol upon fuel efficiency through use in a higher efficiency engine can greatly increase the energy value of the ethanol. For example, gasoline consumption could be reduced by 20% due to higher efficiency engine operation from use of a high compression ratio, strongly turbocharged operation and substantial engine downsizing. The energy value of the ethanol, including its value in direct replacement of gasoline (5% of the energy of the gasoline), is thus roughly equal to 25% of the gasoline that would have been used in a less efficient engine without any ethanol. The 5% gasoline equivalent energy value of ethanol has thus been leveraged up to a 25% gasoline equivalent value. Thus, ethanol can cost roughly up to five times that of gasoline on an energy basis and still be economically attractive. The use of ethanol as disclosed herein can be a much greater value use than in other ethanol applications.


Although the above discussion has featured ethanol as an exemplary anti-knock agent, the same approach can be applied to other high octane fuel and fuel additives with high vaporization energies such as methanol (with higher vaporization energy per unit fuel), and other anti-knock agents such as tertiary butyl alcohol, or ethers such as methyl tertiary butyl ether (MTBE), ethyl tertiary butyl ether (ETBE), or tertiary amyl methyl ether (TAME).


It is recognized that modifications and variations of the invention disclosed herein will be apparent to those of ordinary skill in the art and it is intended that all such modifications and variations be included within the scope of the appended claims.

Claims
  • 1. A fuel management system for a spark ignition engine, comprising: a first fueling system that uses direct injection; anda second fueling system that uses port fuel injection,wherein the fuel management system is configured to provide fueling in a first torque range, the first torque range being a first range of torque values at which both the first fueling system and the second fueling system are operable throughout the first range of torque values,wherein the fuel management system is further configured such that a fraction of fueling provided by the first fueling system is higher at a highest value of torque in the first torque range than in a lowest value of torque in the first torque range,wherein the fuel management system is further configured to provide fueling in a second torque range, the second torque range being a second range of torque values at which the second fueling system is operable throughout the second range of torque values and the first fueling system is not operable throughout the second range of torque values,wherein the fuel management system is further configured such that when the system provides fueling at a torque value that exceeds the second range of torque values, the spark ignition engine is operated in the first torque range, andwherein the fuel management system is further configured to use a stoichiometric air/fuel ratio at all values of torque in the first and second torque ranges.
  • 2. The fuel management system of claim 1, wherein the second torque range extends from a zero value of torque to a highest value of torque in the second torque range.
  • 3. The fuel management system of claim 2, wherein the fraction of fueling provided by the first fueling system in the first torque range increases with increasing torque values.
  • 4. The fuel management system of claim 3, wherein the fraction of fueling provided by the first fueling system in the first torque range increases with increasing torque values in at least part of the first torque range that begins at the lowest value of torque in the first torque range.
  • 5. The fuel management system of claim 1, wherein the fraction of fueling provided by the first fueling system in the first torque range increases with increasing torque values.
  • 6. The fuel management system of claim 5, wherein the fraction of fueling provided by the first fueling system in the first torque range increases with increasing torque values in at least part of the first torque range that begins at the lowest value of torque in the first torque range.
  • 7. The fuel management system of claim 1, wherein the fraction of fueling provided by the first fueling system in the first torque range increases with increasing torque values such that it is substantially equal to a fraction that prevents knock.
  • 8. The fuel management system of claim 1, further comprising: a knock detector that is part of a closed loop control,wherein the fuel management system is further configured to operate the closed loop control over at least part of the first torque range to increase the fraction of fueling provided by the first fueling system in the first torque range, the increase in the fraction of fueling being such that the fraction is substantially equal to a fraction that prevents knock.
  • 9. The fuel management system of claim 8, wherein the fuel management system is further configured to operate an open loop control that uses a look up table.
  • 10. The fuel management system of claim 1, wherein a highest value of torque in the second torque range is a highest value of torque at which the spark ignition engine is operable without fueling from the first fueling system being provided to prevent knock as torque is increased.
  • 11. The fuel management system of claim 1, wherein the fuel management system is configured such that when a value of the torque exceeds the highest value in the first torque range, only fueling from the first fueling system is operated to prevent knock.
  • 12. A fuel management system for a spark ignition engine, comprising: a first fueling system that uses direct injection; anda second fueling system that uses port fuel injection,wherein the fuel management system is configured to provide fueling in a first torque range, the first torque range being a first range of torque values at which both the first fueling system and the second fueling system are operable throughout the first range of torque values,wherein the fuel management system is further configured to increase a fraction of fueling provided by the first fueling system as torque increases during at least part of the first torque range,wherein the fuel management system is further configured to provide fueling in a second torque range, the second torque range being a second range of torque values at which the second fueling system is operable throughout the second range of torque values and the first fueling system is not operable throughout the second range of torque values,wherein the fuel management system is further configured such that when the system provides fueling at a torque value that exceeds the second range of torque values, the spark ignition engine is operated in the first torque range,wherein the fuel management system is further configured to use spark retard to reduce the fraction of fueling provided by the first fueling system, andwherein the fuel management system is further configured to use a stoichiometric air/fuel ratio in the first and second torque ranges.
  • 13. The fuel management system of claim 12, wherein the fuel management system is further configured to increase the fraction of fueling provided by the first fueling system as torque increases in at least a first part of the first torque range that begins at a lowest value of torque in the first torque range.
  • 14. The fuel management system of claim 13, wherein the fuel management system is further configured to control spark retard by using information from a knock sensor and a sensed parameter.
  • 15. The fuel management system of claim 13, wherein the fuel management system is configured to use spark retard to reduce fueling provided by the first fueling system to zero.
  • 16. The fuel management system of claim 13, wherein the second torque range extends from a zero value of torque to a highest value of torque in the second torque range.
  • 17. The fuel management system of claim 12, wherein the fuel management system is further configured to control spark retard by using information from a knock sensor and a sensed parameter.
  • 18. The fuel management system of claim 12, wherein the fuel management system is further configured to use spark retard to reduce fueling provided by the first fueling system to zero.
  • 19. A fuel management system for a turbocharged spark ignition engine, comprising: a first fueling system that uses direction injection; anda second fueling system that uses port fuel injection,wherein the fuel management system is configured to provide fueling in a first torque range, the first torque range being a first range of torque values at which both the first fueling system and the second fueling system are operable throughout the first range of torque values,wherein the fuel management system is further configured to increase the fraction of fueling provided by the first fueling system as torque increases in at least a first part of the first torque range that begins at a lowest value of torque in the first torque range,wherein the fuel management system is further configured to provide fueling in a second torque range, the second torque range being a second range of torque values at which the second fueling system is operable throughout the second range of torque values and the first fueling system is not operable throughout the second range of torque values,wherein the fuel management system is further configured such that when the system provides fueling at a torque value that exceeds the second range of torque values, the turbocharged spark ignition engine is operated in the first torque range,wherein the fuel management system is further configured to use spark retard to reduce the fraction of fueling provided by the first fueling system, andwherein the fuel management system is further configured to use a stoichiometric air/fuel ratio in the first and second torque ranges.
  • 20. The fuel management system of claim 19, wherein the fuel management system is further configured to change the fraction of fueling provided by the first fueling system in the first torque range as a value of torque changes, the change in the fraction of fueling being such that the fraction is substantially equal to a fraction that prevents knock during at least part of the first torque range.
  • 21. The fuel management system of claim 20, wherein the fuel management system is further configured to control spark retard by using information from a knock detector and a sensed parameter.
  • 22. The fuel management system of claim 19, wherein a highest value of torque in the second torque range is a highest value of torque at which the spark ignition engine is operable without fueling from the first fueling system being provided to prevent knock, the fuel management system being further configured such that when a torque value exceeds the highest value of torque in the second torque range, the first fueling system is operated to prevent knock.
  • 23. A fuel management system for a turbocharged spark ignition engine: a first fueling system that uses direct injection; anda second fueling system that uses port fuel injection,wherein the fuel management system is configured to provide fueling in a first torque range, the first torque range being a first range of torque values at which both the first fueling system and the second fueling system are operable throughout the first range of torque values,wherein the fuel management system is further configured such that during at least a part of the first torque range that begins at a lowest value of torque in the first torque range, a fraction of fueling provided by the first fueling system increases with increasing torque values,wherein the fuel management system is further configured to provide fueling in a second torque range, the second torque range being a second range of torque values at which the second fueling system is operable throughout the second range of torque values and the first fueling system is not operable throughout the second range of torque values,wherein the fuel management system is further configured such that when the system provides fueling at a torque value that exceeds the second range of torque values, the turbocharged spark ignition engine is operated in the first torque range,wherein the fuel management system is further configured to increase the fraction of fueling provided by the first fueling system as torque increases in at least a first part of the first torque range that begins at a lowest value of torque in the first torque range, andwherein the fuel management system is further configured to use a stoichiometric air/fuel ratio at all values of torque in the first and second torque ranges.
  • 24. The fuel management system of claim 23, wherein the fuel management system is further configured to use spark retard to reduce the fraction of fueling provided by the first fueling system.
  • 25. The fuel management system of claim 24, wherein the fuel management system is further configured to control spark retard by using information from a knock detector and a sensed parameter.
  • 26. The fuel management system of claim 23, wherein the fuel management system is further configured to change the fraction of fueling provided by the first fueling system in the first torque range as a value of torque changes, the change in the fraction of fueling being such that the fraction is substantially equal to a fraction that prevents knock during at least part of the first torque range.
  • 27. The fuel management system of claim 23, wherein the fuel management system is configured such that when a value of the torque exceeds the highest torque in the first torque range, only fueling from the first fueling system is operated.
  • 28. The fuel management system of claim 23, wherein a highest value of torque in the second torque range is a highest value of torque at which the spark ignition engine is operable without fueling from the first fueling system being provided to prevent knock, the fuel management system being further configured such that when a torque value exceeds the highest value of torque in the second torque range, the first fueling system is operated to prevent knock.
  • 29. The fuel management system of claim 28, wherein the second torque range extends from a zero value of torque to a highest value of torque in the second torque range.
  • 30. The fuel management system of claim 23, wherein the second torque range extends from a zero value of torque to a highest value of torque in the second torque range.
  • 31. The fuel management system of claim 30, wherein the fuel management system is further configured to use a knock detector to control fueling from the first fueling system and the second fueling system by closed loop control, and a lookup table to control fueling from the first fueling system and the second fueling system by open loop control.
  • 32. The fuel management system of claim 23 wherein the fuel management system is further configured to change the fraction of fueling provided by the first fueling system in the first torque range as a value of torque changes, the change in the fraction of fueling being such that the fraction is substantially equal to a fraction that prevents knock during at least part of the first torque range.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 16/170,648 filed on Oct. 25, 2018, which is a continuation of U.S. patent application Ser. No. 15/716,675 filed on Sep. 27, 2017, which is now issued as U.S. Pat. No. 10,138,826, which is a continuation of U.S. patent application Ser. No. 15/463,425 filed on Mar. 20, 2017, which is now issued as U.S. Pat. No. 9,810,166, which is a continuation of U.S. patent application Ser. No. 14/982,086 filed on Dec. 29, 2015, which is now issued as U.S. Pat. No. 9,695,784, which is a continuation of U.S. patent application Ser. No. 14/478,069 filed on Sep. 5, 2014, which is now issued as U.S. Pat. No. 9,255,519, which is a continuation of U.S. patent application Ser. No. 14/249,806 filed on Apr. 10, 2014, which is now issued as U.S. Pat. No. 8,857,410, which is a continuation of U.S. patent application Ser. No. 13/956,498 filed on Aug. 1, 2013, which is now issued as U.S. Pat. No. 8,733,321, which is a continuation of U.S. patent application Ser. No. 13/629,836 filed on Sep. 28, 2012, which is now issued as U.S. Pat. No. 8,522,746, which is a continuation of U.S. patent application Ser. No. 13/368,382 filed on Feb. 8, 2012, which is now issued as U.S. Pat. No. 8,302,580, which is a continuation of U.S. patent application Ser. No. 13/282,787 filed Oct. 27, 2011, which is now issued as U.S. Pat. No. 8,146,568, which is a continuation of U.S. patent application Ser. No. 13/117,448 filed May 27, 2011, which is now issued as U.S. Pat. No. 8,069,839, which is a continuation of U.S. patent application Ser. No. 12/815,842, filed Jun. 15, 2010, which is now issued as U.S. Pat. No. 7,971,572, which is a continuation of U.S. patent application Ser. No. 12/329,729 filed on Dec. 8, 2008, which is now issued as U.S. Pat. No. 7,762,233, which is a continuation of U.S. patent application Ser. No. 11/840,719 filed on Aug. 17, 2007, which is now issued as U.S. Pat. No. 7,740,004, which is a continuation of U.S. patent application Ser. No. 10/991,774, which is now issued as U.S. Pat. No. 7,314,033.

US Referenced Citations (215)
Number Name Date Kind
2741230 Reynolds Apr 1956 A
3089470 Payne May 1963 A
3106194 Cantwell et al. Oct 1963 A
3557763 Probst Jan 1971 A
3822119 Frech et al. Jul 1974 A
4031864 Crothers Jun 1977 A
4056087 Boyce Nov 1977 A
4182278 Coakwell Jan 1980 A
4230072 Noguchi et al. Oct 1980 A
4312310 Chivilo' et al. Jan 1982 A
4402296 Schwarz Sep 1983 A
4480616 Takeda Nov 1984 A
4495930 Nakajima Jan 1985 A
4541383 Jessel Sep 1985 A
4594201 Phillips et al. Jun 1986 A
4596277 Djordjevic Jun 1986 A
4721081 Krauja et al. Jan 1988 A
4876988 Paul et al. Oct 1989 A
4958598 Fosseen Sep 1990 A
4967714 Inoue Nov 1990 A
4974416 Taylor Dec 1990 A
4993386 Ozasa et al. Feb 1991 A
5179923 Tsurutani et al. Jan 1993 A
5233944 Mochizuki Aug 1993 A
5497744 Nagaosa et al. Mar 1996 A
5560344 Chan Oct 1996 A
5715788 Tarr et al. Feb 1998 A
5911210 Flach Jun 1999 A
5937799 Binion Aug 1999 A
5983855 Benedikt et al. Nov 1999 A
6073607 Liber Jun 2000 A
6076487 Wulff et al. Jun 2000 A
6112705 Nakayama et al. Sep 2000 A
6260525 Moyer Jul 2001 B1
6287351 Wulff et al. Sep 2001 B1
6298838 Huff et al. Oct 2001 B1
6321692 Rayner Nov 2001 B1
6332448 Ilyama et al. Dec 2001 B1
6340015 Benedikt et al. Jan 2002 B1
6358180 Kuroda et al. Mar 2002 B1
6505579 Lee Jan 2003 B1
6508233 Suhre et al. Jan 2003 B1
6513505 Watanabe et al. Feb 2003 B2
6536405 Rieger et al. Mar 2003 B1
6543423 Dobryden et al. Apr 2003 B2
6561157 zur Loye et al. May 2003 B2
6575147 Wulff et al. Jun 2003 B2
6622663 Weissman et al. Sep 2003 B2
6622664 Holder et al. Sep 2003 B2
6651432 Gray, Jr. Nov 2003 B1
6655324 Cohn et al. Dec 2003 B2
6668804 Dobryden et al. Dec 2003 B2
6681752 Kreikemeier et al. Jan 2004 B1
6711893 Ueda et al. Mar 2004 B2
6725827 Ueda et al. Apr 2004 B2
6745744 Suckewer et al. Jun 2004 B2
6748918 Rieger et al. Jun 2004 B2
6755175 McKay et al. Jun 2004 B1
6799551 Nakakita et al. Oct 2004 B2
6892691 Uhl et al. May 2005 B1
6928983 Mashiki Aug 2005 B2
6951202 Oda Oct 2005 B2
6955154 Douglas Oct 2005 B1
6959693 Oda Nov 2005 B2
6978762 Mori Dec 2005 B2
6981487 Ohtani Jan 2006 B2
6988485 Ichise et al. Jan 2006 B2
6990956 Niimi Jan 2006 B2
7013847 Auer Mar 2006 B2
7021277 Kuo et al. Apr 2006 B2
7028644 Cohn et al. Apr 2006 B2
7055500 Miyashita et al. Jun 2006 B2
7077100 Vogel et al. Jul 2006 B2
7082926 Sadakane et al. Aug 2006 B2
7086376 McKay Aug 2006 B2
7107942 Weissman et al. Sep 2006 B2
7150265 Shibagaki Dec 2006 B2
7152574 Mashiki et al. Dec 2006 B2
7156070 Strom et al. Jan 2007 B2
7159568 Lewis et al. Jan 2007 B1
7178327 Miyashita Feb 2007 B2
7178503 Brehob Feb 2007 B1
7188607 Kobayashi Mar 2007 B2
7198031 Saito et al. Apr 2007 B2
7201136 McKay et al. Apr 2007 B2
7207315 Maruyama Apr 2007 B2
7225787 Bromberg et al. Jun 2007 B2
7255080 Leone Aug 2007 B1
7258102 Kinose et al. Aug 2007 B2
7258103 Tahara et al. Aug 2007 B2
7263973 Akita et al. Sep 2007 B2
7270112 Kinose Sep 2007 B2
7275515 Ikoma Oct 2007 B2
7275519 Miyazaki et al. Oct 2007 B2
7278397 Kobayashi Oct 2007 B2
7302933 Kerns Dec 2007 B2
7314033 Cohn et al. Jan 2008 B2
7320302 Kobayashi Jan 2008 B2
7370609 Kamio May 2008 B2
7395786 Leone et al. Jul 2008 B2
7406947 Lewis et al. Aug 2008 B2
7444987 Cohn et al. Nov 2008 B2
7461628 Blumberg et al. Dec 2008 B2
7484495 Kamio et al. Feb 2009 B2
7533651 Surnilla May 2009 B2
7546835 Hilditch Jun 2009 B1
7556030 Ashida et al. Jul 2009 B2
7578281 Russell et al. Aug 2009 B2
7581528 Stein et al. Sep 2009 B2
7587998 Hotta et al. Sep 2009 B2
7594498 Lewis et al. Sep 2009 B2
7640914 Lewis et al. Jan 2010 B2
7640915 Cohn et al. Jan 2010 B2
7681554 Stein et al. Mar 2010 B2
7694666 Lewis et al. Apr 2010 B2
7721703 Kakuho et al. May 2010 B2
7740004 Cohn et al. Jun 2010 B2
7762233 Cohn et al. Jul 2010 B2
7765982 Lewis et al. Aug 2010 B2
7841325 Cohn et al. Nov 2010 B2
7849842 Lewis et al. Dec 2010 B1
7869930 Stein et al. Jan 2011 B2
7971572 Cohn et al. Jul 2011 B2
8069839 Cohn et al. Dec 2011 B2
8078386 Stein et al. Dec 2011 B2
8132555 Lewis et al. Mar 2012 B2
8146568 Cohn et al. Apr 2012 B2
8171915 Cohn et al. May 2012 B2
8276565 Cohn et al. Oct 2012 B2
8302580 Cohn et al. Nov 2012 B2
8353269 Kasseris et al. Jan 2013 B2
8393312 Lewis et al. Mar 2013 B2
8516991 Tanno et al. Aug 2013 B2
8522746 Cohn et al. Sep 2013 B2
8707913 Cohn et al. Apr 2014 B2
8733321 Cohn et al. May 2014 B2
8857410 Cohn et al. Oct 2014 B2
8997711 Cohn et al. Apr 2015 B2
9255519 Cohn et al. Feb 2016 B2
9695784 Cohn et al. Jul 2017 B2
9810166 Cohn et al. Nov 2017 B2
10138826 Cohn et al. Nov 2018 B2
20020007816 Zur Loye et al. Jan 2002 A1
20020014226 Wulff et al. Feb 2002 A1
20020014228 Yamada et al. Feb 2002 A1
20040065274 Cohn et al. Apr 2004 A1
20050098157 Ohtani May 2005 A1
20050199218 Hashima et al. Sep 2005 A1
20060102136 Bromberg et al. May 2006 A1
20060102145 Cohn et al. May 2006 A1
20060102146 Cohn et al. May 2006 A1
20070039588 Kobayashi Feb 2007 A1
20070119391 Fried et al. May 2007 A1
20070119414 Leone et al. May 2007 A1
20070119416 Boyarski May 2007 A1
20070119421 Lewis et al. May 2007 A1
20070119422 Lewis et al. May 2007 A1
20070215101 Russell et al. Sep 2007 A1
20070215102 Russell et al. Sep 2007 A1
20070215104 Hahn Sep 2007 A1
20070215111 Surnilla Sep 2007 A1
20070215130 Shelby et al. Sep 2007 A1
20080060612 Cohn et al. Mar 2008 A1
20080110434 Cohn et al. May 2008 A1
20080168966 Bromberg et al. Jul 2008 A1
20080228382 Lewis et al. Sep 2008 A1
20090043478 Labonte Feb 2009 A1
20090076705 Colesworthy et al. Mar 2009 A1
20090084349 Cohn et al. Apr 2009 A1
20090271090 Surnilla et al. Oct 2009 A1
20090276142 Leone et al. Nov 2009 A1
20090282810 Leone et al. Nov 2009 A1
20090292443 Stein et al. Nov 2009 A1
20090308367 Glugla Dec 2009 A1
20100006050 Bromberg et al. Jan 2010 A1
20100037859 Mashiki Feb 2010 A1
20100070156 Cohn et al. Mar 2010 A1
20100121559 Bromberg et al. May 2010 A1
20100175659 Cohn et al. Jul 2010 A1
20100288232 Bromberg et al. Nov 2010 A1
20110030653 Cohn et al. Feb 2011 A1
20110067674 Kasseris et al. Mar 2011 A1
20110162620 Bidner et al. Jul 2011 A1
20110186011 Kubo et al. Aug 2011 A1
20110226210 Cohn et al. Sep 2011 A1
20120029795 Surnilla et al. Feb 2012 A1
20120042857 Cohn et al. Feb 2012 A1
20120048231 Bromberg et al. Mar 2012 A1
20120138015 Cohn et al. Jun 2012 A1
20120152204 Cohn et al. Jun 2012 A1
20120199100 Kamio et al. Aug 2012 A1
20120312284 Cohn et al. Dec 2012 A1
20130019839 Cohn et al. Jan 2013 A1
20130261937 Cohn et al. Oct 2013 A1
20130312701 Cohn et al. Nov 2013 A1
20140216395 Cohn et al. Aug 2014 A1
20140238340 Dunn et al. Aug 2014 A1
20140261345 Bromberg et al. Sep 2014 A1
20140297159 Surnilla et al. Oct 2014 A1
20140343825 Cohn et al. Nov 2014 A1
20140358407 Pursifull et al. Dec 2014 A1
20140373811 Cohn et al. Dec 2014 A1
20150114359 Leone et al. Apr 2015 A1
20150167590 Otto zur Loye et al. Jun 2015 A1
20150240737 Surnilla et al. Aug 2015 A1
20150285179 Cohn et al. Oct 2015 A1
20150354492 Sumilla et al. Dec 2015 A1
20150369162 Cohn et al. Dec 2015 A1
20160138529 Cohn et al. May 2016 A1
20160169144 Sumilla et al. Jun 2016 A1
20160377013 Yamashita et al. Dec 2016 A1
20170191431 Cohn et al. Jul 2017 A1
20170321616 Miller et al. Nov 2017 A1
20180016998 Cohn et al. Jan 2018 A1
20190048811 Cohn et al. Feb 2019 A1
Foreign Referenced Citations (11)
Number Date Country
19853799 May 2000 DE
S63230920 Sep 1988 JP
H02191819 Jul 1990 JP
H10252512 Sep 1998 JP
2000179368 Jun 2000 JP
2002227697 Aug 2002 JP
200313784 Jan 2003 JP
2005054758 Mar 2005 JP
2006348799 Dec 2006 JP
2007056754 Mar 2007 JP
2009215908 Sep 2009 JP
Non-Patent Literature Citations (143)
Entry
[No Author Listed] “Alternative Automotive Fuels,” J1297_200209, Society of Automotive Engineers (SAE) Information Report, Sep. 13, 2002.
Bromberg, L., et al. Calculations of Knock Suppression in Highly Turbocharged Gasoline/Ethanol Engines Using Direct Ethanol Injection, 2006, pp. 1-17, MIT Laboratory for Energy and the Environment Report, Cambridge, MA.
Curran, H.J. et al., “A comprehensive modeling study of iso-octane oxidation,” Combustion and Flame 129:263-280 (2002) pp. 253-280.
Grandin, Borje and Hans-Erik Angstrom, Replacing Fuel Enrichment in a Turbo Charged SI Engine: Lean Burn or Cooled EGR, Society of Automotive Engineers, Inc., technical paper, 1999-01-3505, 1999 <https://doi.org/10.4271/1999-01-3505>.
Grandin, Borje, Hans-Erik Angstrom, Per St Alhammar and Eric Olofsson, Knock Suppression in a Turbocharged SI Engine by Using Cooled EGR, Society of Automotive Engineers, Inc. 982476, International Fall Fuels and Lubricants Meeting and Exposition in San Francisco, California (Oct. 19-22, 1998).
Heywood, J. B., “Internal Combustion Engine Fundamentals,” McGraw Hill, 1988, p. 477.
PCT International Search Report and Written Opinion, Appl. No. PCT/US05/041317, dated Apr. 6, 2006.
PCT International Search Report and Written Opinion, Appl. No. PCT/US06/012750, dated Jun. 28, 2007.
PCT International Search Report and Written Opinion, Application No. PCT/1807/03004, dated Jul. 9, 2008.
PCT International Search Report and Written Opinion, Application No. PCT/US07/05777, dated Mar. 24, 2008.
PCT International Search Report and Written Opinion, Application No. PCT/US07f74227, dated Feb. 25, 2008.
PCT International Search Report and Written Opinion, Application No. PCT/US08/69171, dated Oct. 3, 2008.
PCT Invitation to Pay Additional Fees, Application No. PCT/US11/59911, dated Feb. 6, 2012.
B. Lecointe and G. Monnier, “Downsizing a gasoline engine using turbocharging with direct injection” SAE paper 2003-01-0542.
Lee, R. J., et al., CHEMKIN 4.0 Theory Manual; Reaction Design, Inc., San Diego, Calif. (2004).
LoRusso, Julian A., et al., Direct Injection Ignition Assisted Alcohol Engine, Society of Automotive Engineers, Inc. 880495, International Congress and Exposition in Detroit Michigan (Feb. 29-Mar. 4, 1998).
Modak, A., et al., Engine Cooling by Direct Injection of Cooling Water, Society of Automotive Engineers, Inc. technical paper 700887, 1970. DOI: 10.4271/700887.
Stan, C., R., et al., Internal Mixture Formation and Combustion—from Gasoline to Ethanol, Society of Automotive Engineers, Inc., 2001 World Congress, Mar. 2001, DOI: 10.4271/2001-01-1207.
Stokes, J., et al., “A Gasoline Engine Concept for Improved Fuel Economy—The Lean Boost System,” SAE Technical Paper 2000-01-2902, 2000, <https://doi.org/10.4271/2000-01-2902>, pp. 1-12.
Thomas, J., et al, “Fuel-Bome Reductants for NOx Aftertreatment: Preliminary EtOH SCR Study,” 2003 DEER (Diesel Engine Emissions Reduction] Workshop, Newport RI Aug. 2003].
USPTO Non-Final Office Action, U.S. Appl. No. 10/991,774, dated Apr. 25, 2006.
USPTO Final Office Action, U.S. Appl. No. 10/991,774, dated Sep. 27, 2006.
USPTO Non-Final Office Action, U.S. Appl. No. 10/991,774, dated May 25, 2007.
USPTO Non-Final Office Action, U.S. Appl. No. 11/100,026, dated Aug. 3, 2006.
USPTO Non-Final Office Action, U.S. Appl. No. 11/229,755, dated Mar. 22, 2007.
USPTO Non-Final Office Action, U.S. Appl. No. 11/229,755, dated Oct. 4, 2007.
USPTO Non-Final Office Action, U.S. Appl. No. 11/682,372, dated Jan. 2, 2008.
USPTO Final Office Action, U.S. Appl. No. 11/682,372, dated Oct. 17, 2008.
USPTO Non-Final Office Action, U.S. Appl. No. 11/684,100, dated Jun. 3, 2008.
USPTO Notice of Allowance, U.S. Appl. No. 11/684,100, dated Mar. 3, 2009.
USPTO Non-Final Office Action, U.S. Appl. No. 11/840719, dated Jul. 11, 2008.
Yuksel, F., et al, The Use of Ethanol-Gasoline Blend as a Fuel in an SI Engine, Renewable Energy, vol. 29, Jun. 2004, pp. 1181-1191.
USPTO Final Office Action, U.S. Appl. No. 13/546,220, dated Oct. 9, 2013.
USPTO Non-Final Office Action, U.S. Appl. No. 15/463,100, dated Nov. 13, 2017.
The Ford Motor Company in the Ethanol Boosting Systems, LLC and The Massachusetts Institute of Technology, “Defendant's Answer, Defense, Counterclaims and Jury Demand”, Mar. 25, 2019.
U.S. Appl. No. 16/170,648, filed Oct. 25, 2018, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 10/991,774, filed Nov. 18, 2004, Fuel Management System for Variable Ethanol Octane Enhancehment of Gasoline Engines.
U.S. Appl. No. 11/100,026, filed Apr. 6, 2005, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 11/229,755, filed Sep. 19, 2005, Fuel Management System for Variable Anti-Knock Agent Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 11/758,157, filed Jun. 5, 2007, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 11/840,719, filed Aug. 17, 2007, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 11/871,384, filed Oct. 12, 2007, Fuel Managment System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 12/020,285, filed Jan. 25, 2008, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 12/329,729, filed Dec. 8, 2008, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 12/562,766, filed Sep. 18, 2009, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 12/621,425, filed Nov. 18, 2009, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 12/701,034, filed Feb. 5, 2010, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 12/730,662, filed Mar. 24, 2010, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 12/815,842, filed Jun. 15, 2010, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 12/844,168, filed Jul. 27, 2010, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 12/907,163, filed Oct. 19, 2010, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 12/942,133, filed Nov. 9, 2010, Spark Ignition Engine That Uses Intake Port Injection of Alcohol to Extend Knock Limits.
U.S. Appl. No. 13/117,448, filed May 27, 2011, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 13/282,787, filed Oct. 27, 2011, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 13/291,504, filed Nov. 8, 2011, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 13/368,382, filed Feb. 8, 2012, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 13/410,373, filed Mar. 2, 2012, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 13/546,220, filed Jul. 11, 2012, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 13/591,717, filed Aug. 22, 2012, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 13/629,836, filed Sep. 28, 2012, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 13/895,713, filed May 16, 2013, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 13/956,498, filed Aug. 1, 2013, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 14/133,974, filed Dec. 19, 2013, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 14/220,529, filed Mar. 20, 2014, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 14/249,806, filed Apr. 10, 2014, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 14/478,069, filed Sep. 5, 2014, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 14/807,125, filed Jul. 23, 2015, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 14/982,086, filed Dec. 29, 2015, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 15/463,100, filed Mar. 20, 2017, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 15/463,425, filed Mar. 20, 2017, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 15/716,675, filed Sep. 27, 2017, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 15/919,175, filed Mar. 12, 2018, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 10/991,774, filed Nov. 18, 2004, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 11/871,384, filed Oct. 12, 2007, Fuel Management System for Variable Ethanol Octane Enhancement of Gasoline Engines.
U.S. Appl. No. 11/100,026, filed Apr. 6, 2005, Optimized Fuel Management System fFor Direst Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 12/844,168, filed Jul. 27, 2010, Optimized Fuel Management System for Direct Injection Ethanol Enhancements of Gasoline Engines.
U.S. Appl. No. 13/291,504, filed Nov. 8, 2011, Optimized Fuel Management System for Direct Injection Ethanol Enhancements of Gasoline Engines.
U.S. Appl. No. 14/220,429, filed Mar. 20, 2014, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
U.S. Appl. No. 16/251,658, filed Jan. 18, 2019, Optimized Fuel Management System for Direct Injection Ethanol Enhancement of Gasoline Engines.
[No Author Listed] Case No. IPR2020-00010, U.S. Pat. No. 9,810,166, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104,” Oct. 16, 2019, 92 pages.
[No Author Listed] Case No. IPR2020-00011, U.S. Pat. No. 9,255,519, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104,” Oct. 16, 2019, 98 pages.
[No Author Listed] Case No. IPR2020-00012, Patent No. 10,138,826, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104,” Oct. 16, 2019, 95 pages.
[No Author Listed] Case No. IPR2020-00013, U.S. Pat. No. 8,069,839, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104,” Oct. 16, 2019, 71 pages.
“The Ford Motor Co.'s Initial Invalidity Contentions” from Ethanol Boosting Systems LLC and Massachusetts Institute of Technology v. The Ford Motor Company, in the United States District Court for the District of Delaware, Civil Action No. 19-cv-196-CFC, and associated Exhibits A, B, C, D, E, F, G, J, K, L, M, and N, Aug. 30, 2019. (374 pages).
[No Author Listed] Case No. IPR2019-01399, U.S. Pat. No. 9,810,166, “Declaration of Dr. James L. Mullins under 37 C.F.R. § 1.68 from IPR2019-01399,” Jul. 26, 2019, 110 pages.
[No Author Listed] Case No. IPR2019-01399, U.S. Pat. No. 9,810,166, “Declaration of Dr. Nigel N. Clark under 37 C.F.R. § 1.68 from IPR2019-01399,” Jul. 31, 2019, 356 pages.
[No Author Listed] Case No. IPR2019-01399, U.S. Pat. No. 9,810,166, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104.”
[No Author Listed] Case No. IPR2019-01400, U.S. Pat. No. 8,069,839, “Declaration of Dr. James L. Mullins under 37 C.F.R. § 1.68 from IPR2019-01400,” Jul. 26, 2019, 110 pages.
[No Author Listed] Case No. IPR2019-01400, U.S. Pat. No. 8,069,839, “Declaration of Dr. Nigel N. Clark under 37 C.F.R. § 1.68 from IPR2019-01400,” Jul. 31, 2019, 130 pages.
[No Author Listed] Case No. IPR2019-01400, U.S. Pat. No. 8,069,839, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104.”
[No Author Listed] Case No. IPR2019-01401, U.S. Pat. No. 9,255,519, “Declaration of Dr. James L. Mullins under 37 C.F.R. § 1.68 from IPR2019-01401,” Jul. 26, 2019, 110 pages.
[No Author Listed] Case No. IPR2019-01401, U.S. Pat. No. 9,255,519, “Declaration of Dr. Nigel N. Clark under 37 C.F.R. § 1.68 from IPR2019-01401,” Aug. 2, 2019, 271 pages.
[No Author Listed] Case No. IPR2019-01401, U.S. Pat. No. 9,255,519, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104.”
[No Author Listed] Case No. IPR2019-01402, Patent No. 10,138,826, “Declaration of Dr. James L. Mullins under 37 C.F.R. § 1.68 from IPR2019-01402,” Jul. 26, 2019, 110 pages.
[No Author Listed] Case No. IPR2019-01402, Patent No. 10,138,826, “Declaration of Dr. Nigel N. Clark under 37 C.F.R. § 1.68 from IPR2019-01402,” Aug. 2, 2019, 468 pages.
[No Author Listed] Case No. IPR2019-01402, Patent No. 10,138,826, Ford Motor Company vs. Ethanol Boosting Systems, LLC, and Massachusetts Institute of Technology, “Petition for Inter Partes Review under 35 U.S.C. §312 and 37 C.F.R. §42.104.”
[No Author Listed] Ford's Ethanol Boost Engine Code—Named Bobcat—Ford Powertrain Tech—Blue Oval Forums, https://blueovalforums.com/forums/index.php?/topic/26594-fords-ethanol-boost-engine-code-named-bobcat/ (posts dated Sep. 2 and 3, 2008) (access date illustrated as Aug. 29, 2019). (12 pages).
[No Author Listed] Startup Working to Commercialize Direct Injection Ethanol Boosting & Turbocharging—Green Car Congress, Oct. 25, 2006, https://www.greencarcongress.com/2006/10/startup_working.html (access date Ilustrated as Aug. 12, 2019). (20 pages).
[No Author Listed], “Lexus GS 450h, ou les dernieres evolutions du systeme hybride Toyota,” Ingenieurs de L'Automobile 2006 (May-June Supplement on Alternative Energy Sources) No. 782, pp. 16-17. (French only) (2 pages).
[No Author Listed], “Pour qui roulent les Euro 5 et 6?” (“Who are the Euro 5 and 6 batting for?”), Ingenieurs de L'Automobile 2007 (Jan.-Feb. 2007) No. 786, pp. 36-40 (pp. 46-50). (10 pages).
Alkidas, et al., “Combustion advancements in gasoline engines,” Energy Conversion & Management, 2007. (11 pages).
Alkidas, et al., “Contributions to the Fuel Economy Advantage of DISI Engines Over PFI Engines,” SAE Technical Paper Series, 2003. (19 pages).
Anderson, R.W. et al., “Understanding the Thermodynamics of Direct Injection Spark Ignition (DISI) Combustion Systems: An Analytical and Experimental Investigation.”, presented at SAE International Fall Fuels & Lubricants Meeting, 962018, 1996.
Bosch Automotive Handbook (3rd Edition).
Burger et al., “Performance Study of a Multifuel Engine Operating Simulataneously with CNG and Ethanol in Various Proportions,” SAE Technical Paper Series, 2008. (8 pages).
Checkel et al., “Performance and Emissions of a Converted RABA 2356 Bus Engine in Diesel and Dual Fuel Diesel/Natural Gas Operation,” SAE Technical Paper Series, 1993. (11 pages).
Checkel, et al., “An Optimized Diesel Dual Fuel Urban Delivery Truck,” Oct. 1996. (12 pages).
Csere, C, “A Smarter Way to use Ethanol to Reduce Gasoline Consumption.”, (2007), https://www.caranddriver.com/features/a15147006/a-smarter-way-to-use-ethanol-to-reduce-gasoline-consumption/.
Durell et al, Abstract for “Emissions results from port injection and direct injection bi-fuel (gasoline and compressed natural gas) engines,” Institution of Mechanical Engineers in United Kingdom, International Conference on 21st Century Emissions Technology, 2000. (1 page).
Eiser et al., “The New 1.8 L TFSI Engine from Audi, Part 1: Base Engine and Thermomanagement,” Industry Gasoline Engines, vol. 72, pp. 32-39, Jun. 2011. (8 pages).
Fuerhapter, et al., “CSI—Controlled Auto Ignition—the Best Solution for the Fuel Consumption—Versus Emission Trade-Off?” SAE International, 2003. (10 pages).
Harrington, et al., “Direct Injection of Natural Gas in a Heavy-Duty Diesel Engine,” SAE Technical Paper Series, 2002. (12 pages).
Heiduk et al., “Die neue Motorengeneration des R4 TFSI von Audi” (“The new engine generation of the R4 TFSI from Audi,” 32nd Vienna Engine Symposium, May 2011, pp. 73-98 (in German with English Abstract). (26 pages).
Heiduk et al., “The New 1.8 L TFSI Engine from Audi, Part 2: Mixture Formation, Combustion Method and Turbocharging,” Industry Gasoline Engines, vol. 72, pp. 58-64, Jul./Aug. 2011. (7 pages).
Hiraya, et al., “A Study on Gasoline Fueled Compression Ignition Engine ˜ A Trial of Operation Region Expansion ˜” SAE Technical Paper Series, 2002. (11 pages).
Ikoma et al., “Development of V-6 3.5-liter Engine Adopting New Direct Injection System,” SAE World Congress (Apr. 3-6, 2006). (13 pages).
Kanda et al., “Application of a New Combustion Concept to Direct Injection Gasoline Engine,” SAE Technical Paper Series, 2000. (10 pages).
Kim, et al., “The Development of a Dual-Injection Hydrogen-Fueled Engine With High Power and High Efficiency,” Journal of Engineering for Gas Turbines and Power, vol. 128, pp. 203-212, Jan. 2006. (10 pages).
Lake et al., “Turbocharging Concepts for Downsized DI Gasoline Engines,” SAE Technical Paper Series, 2004. (13 pages).
Lee, et al., “The Development of a Dual-Injection Hydrogen-Fueled Engine With High Power and High Efficiency,” 2002 Fall Technical Conference of the ASME Internal Combustion Engine Division, Sep. 8-11, 2002, New Orleans, Louisiana, USA. (9 pages).
Lerch, Andreas, “Einspritzung bei Lexus: Direkt and indirekt,” (“Injection at Lexus: Direct and Indirect”) Auto & Tech Dec. 2007, pp. 22-25. (10 pages).
Lexus IS-F 2008, model year 2007, indicated to have made its public debut in Jan. 2007 and offered for sale in early 2008, as asserted at pp. 24 and 342-344 of the Invalidity Contentions [NPL No. 1], and as allegedly supported by NPL No. 41 (note—no single NPL directly corresponds to this entry).
Lexus IS350 3.5-liter V-6, model year 2006, indicated to have made its public debut in Mar. or Apr. 2005 and offered for sale as early as Sep. or Oct. 2005, as asserted at pp. 24 and 340-342 of the Invalidity Contentions [NPL No. 1], and as allegedly supported by NPL No. 33 from this SB/08, NPL 5 from concurrently-filed SB/08, and NPL 7 from concurrently-filed SB/08 (note—no single NPL directly corresponds to this entry).
Lithgow, Ian, “2UR-GSE Lexus Engine,” http://australiancar.reviews/2UR-GSE-engine.php, Dec. 31, 2014. (7 pages).
Miyamoto, et al., “Combustion and Emissions in a New Concept DI Stratified Charge Engine with Two-Stage Fuel Injection,” SAE Technical Paper Series, 1994. (10 pages).
Pace et al., “Air-to-Fuel and Dual-Fuel Ratio Control of an Internal Combustion Engine,” SAE Int. J. Engines, vol. 2, Issue 2, pp. 245-253, 2009. (9 pages).
Pan et al., “End Gas Inhomogeneity, Autoignition and Knock,” SAE Technical Paper Series, 1998. (17 pages).
Ponticel et al., “Lexus packs IS with high-tech punch,” Automotive Engineering International Global Vehicles, pp. 12 & 14, Dec. 2005. (2 pages).
Roberts, S. R., “Non-Intrusive Knock Detection in a Turbocharged, Dual Fuel Engine,” University of Alberta, Department of Mechanical Engineering, 1997. (30 pages).
Shelby, et al., “Early Spray Development in Gasoline Direct-Injected Spark Ignition Engines,” SAE Technical Paper Series, 1998. (20 pages).
Simanaitis, Dennis, “Ethanol Boost,” Road & Track, Apr. 17, 2009, https://www.roadandtrack.com/new-cars/car-technology/news/a14799/ethanol-boost/ (access date illustrated as Aug. 12, 2019). (7 pages).
Stein, R et al., “Optimal Use of E85 in a Turbocharged Direct Injection Engine,” SAE International Journal of Fuels and Lubricants, vol. 2, No. 1, pp. 670-682, 2009. (13 pages).
Sugiyama et al., “Toyota's New Spark-Ignited Engine Line-Up and Environmental Technologies for Sustainable Mobility,” 2008. (20 pages).
Tsuji et al., “The new 3.5L V6 Gasoline Engine adopting the Innovative Stoichiometric Direct Injection System D-4S,” 2006. (12 pages).
Ueda, T, “Innovative Development Methodology Based on the Toyota Way,” Internationales Wiener Motorensymposium 200T (15 pages).
Urushihara et al., “A Study of a Gasoline-fueled Compression Ignition Engine ˜ Expansion of HCCI Operation Range Using SI Combustion as a Trigger of Compression Ignition,” SAE Technical Paper Series, 2005. (9 pages).
Whitaker, P, “Turbocharged Spark Ignited Direct Injection—A Fuel Economy Solution for the US,” DEER Conference 2009, Direction in Engine-Efficiency and Emissions Research. (28 pages).
Witzenburg, G, “The Story Behind Ward's Best 10 Engines,” Ward's Auto World, Business Insights: Global, Jun. 1, 2008. (4 pages).
Witzenburg, G, “Toyota VWitzenburg, G,” Toyota V-6: Best of Both Worlds, Gale Business Insights: Global, 2009. (4 pages).
Yamaguchi, J, “Engine Special Report: Lexus Gives V6 Dual Injection,” Automotive Engineering International, SAE International, pp. 17, 18, and 20, Jan. 2006. (4 pages).
Zhao et al. “A Review of Mixture Preparation and Combustion Control Strategies for Spark-Ignited Direct-Injection Gasoline Engines,” SAE Technical Paper Series, 1997. (46 pages).
Zhu et al., “Combustion Characteristics of a Single-Cylinder Engine Equipped with Gasoline and Ethanol Dual-Fuel Systems,” SAE Technical Paper Series, 2008. (13 pages).
Zhu et al., “Combustion characteristics of a single-cylinder spark ignition gasoline and ethanol dual-fuelled engine,” Department of Mechanical Engineering, Michigan State University, East Lansing, Michigan, USA, 2009. (17 pages).
Related Publications (1)
Number Date Country
20190309697 A1 Oct 2019 US
Continuations (15)
Number Date Country
Parent 16170648 Oct 2018 US
Child 16424471 US
Parent 15716675 Sep 2017 US
Child 16170648 US
Parent 15463425 Mar 2017 US
Child 15716675 US
Parent 14982086 Dec 2015 US
Child 15463425 US
Parent 14478069 Sep 2014 US
Child 14982086 US
Parent 14249806 Apr 2014 US
Child 14478069 US
Parent 13956498 Aug 2013 US
Child 14249806 US
Parent 13629836 Sep 2012 US
Child 13956498 US
Parent 13368382 Feb 2012 US
Child 13629836 US
Parent 13282787 Oct 2011 US
Child 13368382 US
Parent 13117448 May 2011 US
Child 13282787 US
Parent 12815842 Jun 2010 US
Child 13117448 US
Parent 12329729 Dec 2008 US
Child 12815842 US
Parent 11840719 Aug 2007 US
Child 12329729 US
Parent 10991774 Nov 2004 US
Child 11840719 US