The present disclosure relates to a fuel manifold and a fuel injector arrangement and in particular relates to a fuel manifold and fuel injector arrangement for a gas turbine engine.
Gas turbine engines have an arrangement of fuel injectors to supply fuel into the combustion chamber of the gas turbine engine and have a fuel manifold to supply fuel to the fuel injectors. In operation the fuel injectors are subjected to relatively high temperatures due to their proximity to the combustion chamber whereas the fuel manifold is subjected to relatively cold temperatures due to the relatively cold fuel within the fuel manifold which is supplied from the fuel manifold to the fuel injectors.
Thermal management of the fuel manifold and fuel injectors is required.
Fuel injectors have been provided with flexible internal fuel pipes or have been provided with internal sliding joints. Fuel injectors with flexible internal fuel pipes are bulky and it is difficult or impossible to inspect fuel injectors with flexible internal fuel pipes to determine whether they have failed. Fuel injectors with internal sliding joints invariably leak internally and the leakage of fuel leads to coking and gumming of the fuel with the possibility of deformation of the fuel injector and again it is difficult or impossible to inspect fuel injectors with internal sliding joints to determine whether they have failed.
Fuel manifolds have been made flexible by constructing the fuel manifold using fibre reinforced polymer pipes or by constructing portions of the fuel manifold from curved metal pipes, called pigtails. Fuel manifolds constructed from fibre reinforced polymer pipes are bulky and are difficult to fire proof. Fuel manifolds constructed from curved metal pipes are fragile, susceptible to handling damage, suffer from vibration and require extensive use of clips, or other types of fasteners, to secure the metal pipes to the gas turbine engine casing to reduce vibration.
Therefore the present invention seeks to provide a novel fuel manifold and fuel injector arrangement which reduces or overcomes the above mentioned problem.
Accordingly the present disclosure provides a fuel manifold and fuel injector arrangement for supplying fuel to at least one combustion chamber comprising an annular combustion chamber casing arranged around the at least one combustion chamber, an annular fuel manifold and a plurality of fuel injectors,
Preferably each connector having a socket aligned with a corresponding aperture in the casing and each pipe having a plug arranged to be radially slidably mounted in the socket of the corresponding connector of the annular fuel manifold.
Each plug may be generally cylindrical and the socket being circular in cross-section.
Each plug may have at least one annular groove and each annular groove having an O-ring seal.
Each O-ring seal may comprise a polymeric material.
The annular fuel manifold may comprise a plurality of segments.
The annular fuel manifold may be arranged in a plane containing the apertures in the casing and each connector may be arranged to extend radially from the annular manifold. Each connector may be integral with the annular fuel manifold.
The annular fuel manifold may be arranged in a plane parallel to and spaced axially from the apertures in the casing and each connector extends axially and radially from the annular fuel manifold. Each connector may be separate from the annular fuel manifold. Each connector may comprise a plug arranged to be mounted in a socket in the annular fuel manifold. The plug of each connector may extend axially and the socket of each connector extends radially. Each connector may be L-shaped. The plug of each connector may have at least one annular groove and each annular groove having an O-ring seal. Each O-ring seal may comprise a polymeric material.
Each pipe may have a second plug arranged to be radially slidably mounted in a socket of the fuel feed arm to allow further relative radial movement between the casing and the annular fuel manifold. Each second plug may be generally cylindrical and the socket of the fuel feed arm being circular in cross-section. Each second plug may have at least one annular groove and each annular groove having an O-ring seal. Each O-ring seal may comprise a polymeric material.
The end of each fuel feed arm remote from the fuel injector head may have a flange which is secured to the casing. The flange may be arranged radially outside the casing or radially inside the casing.
The present invention will be more fully described by way of example with reference to the accompanying drawings, in which:
A turbofan gas turbine engine 10, as shown in
The combustion chamber 15, as shown more clearly in
A fuel manifold and fuel injector arrangement 54 for a combustion chamber 15 according to the present disclosure is shown more clearly in
The fuel manifold and fuel injector arrangement 54 comprises the annular fuel manifold 64 and the plurality of fuel injectors 58. Each fuel injector 58 comprises a fuel injector head 60 and a hollow fuel feed arm 66, as mentioned previously. Each fuel feed arm 66 is open at an end 69 remote from the fuel injector head 60 and the end 69 of each fuel feed arm 66 remote from the fuel injector head 60 is secured to the annular combustion chamber casing 56 by its flange 70. Each fuel injector 58 has a pipe 72 to supply fuel to the fuel injector head 60 and the pipe 72 extends through the fuel feed arm 66 from the fuel injector head 60 to the end 69 of the fuel feed arm 68 remote from the fuel injector head 60. The pipe 72 also extends out of and away from the fuel feed arm 66 and through a corresponding aperture 68 in the annular combustion chamber casing 56. The annular fuel manifold 64 is arranged around the annular combustion chamber casing 56 and the annular fuel manifold 64 comprises a plurality of connectors 74. Each connector 74 is integral, unitary or one piece, with the annular fuel manifold 64. Each connector 74 has a socket 76 aligned with a corresponding aperture 68 in the annular combustion chamber casing 56 and the radially outer end of each pipe 72 has a plug 78 arranged to be radially slidably mounted in the socket 76 of the corresponding connector 74 of the annular fuel manifold 64 to allow relative radial movement between the annular combustion chamber casing 56 and the annular fuel manifold 64. Each plug 78 is generally cylindrical and has a cylindrical outer surface and the corresponding socket 76 is also circular in cross-section and has a cylindrical inner surface to match and receive the plug 78. Each plug 78 has at least one annular groove 80 on its cylindrical outer surface and each annular groove 80 has an O-ring seal 82. Each O-ring seal 82 comprises a polymeric material or other suitable material which is resilient to form a seal. The O-ring seals 82 are preferably resistant to corrosion by the fuel. The annular fuel manifold 64 comprises a plurality of segments 84, see
As shown in
A further fuel manifold and fuel injector arrangement 154 comprises an annular fuel manifold 164 and a plurality of fuel injectors 158 as shown in
The radially inner end of each pipe 172 has a second plug 186 arranged to be radially slidably mounted in a socket 188 in the end 169 of the fuel feed arm 166 to allow further relative radial movement between the annular combustion chamber casing 56 and the annular fuel manifold 164. Each second plug 186 is generally cylindrical and has a cylindrical outer surface and the socket 188 of the fuel feed arm 166 is circular in cross-section and has a cylindrical inner surface to match and receive the plug 186. Each second plug 186 has at least one annular groove 190 on its outer surface and each annular groove 190 has an O-ring seal 192. Each O-ring seal 192 comprises a polymeric material or other suitable material which is resilient to form a seal and is resistant to corrosion by the fuel.
The annular fuel manifold 164 is also arranged in a plane P containing the apertures 68 in the annular combustion chamber casing 56 and in particular the annular fuel manifold 164 is arranged in a plane P containing the axes of the apertures 68 in the annular combustion chamber casing 56. Each connector 174 is arranged to extend radially from the annular fuel manifold 164. The plane P is a plane arranged perpendicular to the axis X-X of the turbofan gas turbine engine 10.
The fuel manifold and fuel injector arrangement 154 provides pipes 172 which have plugs 178 and 186 at both ends of the pipes 172 to connect the fuel injectors 158 to the annular fuel manifold 164. The pipes 172 provide resilience and allow some angular mismatch between the fuel feed arms 166 of the fuel injectors 158 and the connectors 174 on the annular fuel manifold to be accommodated during assembly of the fuel manifold and fuel injector arrangement 154 and also enables the annular fuel manifold 164 to have fewer segments.
Another fuel manifold and fuel injector arrangement 154 comprises an annular fuel manifold 264 and a plurality of fuel injectors (not shown) as shown in
The annular fuel manifold 264 is arranged in a plane R parallel to and spaced axially from the apertures 68 in the annular combustion chamber casing 56 and each connector 274 extends axially and radially from the annular fuel manifold 264. In particular the annular fuel manifold 264 is arranged in a plane R parallel and spaced axially from the plane Q containing the axes of the apertures 68 in the annular combustion chamber casing 56. Each connector 274 is separate from the annular fuel manifold 264. Each connector 274 comprises a plug 284 arranged to be mounted in a socket 286 in the annular fuel manifold 264. The plug 284 of each connector 274 extends axially and the socket 276 of each connector 274 extends radially and thus each connector 274 is substantially L-shaped. The plug 284 of each connector 274 has a generally cylindrical outer surface and the outer surface of each plug 284 has at least one annular groove 288 and each annular groove 288 has an O-ring seal 290. Each socket 286 is generally cylindrical and has a cylindrical inner surface to match and receive the corresponding plug 284. Each O-ring seal 290 comprises a polymeric material or other suitable material which is resilient to form a seal and is resistant to corrosion by the fuel. Each connector 274 is secured to the annular fuel manifold 264 by securing the flange on each connector 274 to a corresponding flange on the annular fuel manifold 264 using suitable fasteners, e.g. nuts and bolts.
The fuel manifold and fuel injector arrangement 254 provides L-shaped connectors 274 which are separate from the annular fuel manifold 264 and positions the annular fuel manifold 264 in a plane spaced axially from the plane of the apertures 68 in the annular combustion chamber casing 56. This arrangement enables easier assembly of the fuel manifold and fuel injector arrangement 254. Alternatively, each connector 274 comprises a socket arranged to be mounted on/or receive a plug on the annular fuel manifold 264.
However it is possible that each connector 274 may be integral with the annular fuel manifold 264.
Although in each of the fuel manifold and fuel injector arrangements described above the annular fuel manifold comprises a plurality of connectors integral with the fuel manifold it is equally possible for each of these fuel manifold and fuel injector arrangements to comprise a plurality of separate connectors and arrange the adjacent connectors to be interconnected by separate fuel pipes.
In each of the fuel manifold and fuel injector arrangements described above where a single annular groove and corresponding O-ring seal is provided, it is equally possible to provide two or more annular grooves each of which has an O-ring seal to provide higher integrity sealing. The O-ring seals may be circular in cross-section or may be rectangular, square, in cross-section.
In addition a hard anti-extrusion ring may be included in the plug and socket arrangements in each of the fuel manifold and fuel injector arrangements described above to provide higher integrity sealing.
Although the present disclosure has referred to cylindrical plug and socket arrangements it may be possible to provide other suitable types of plug and socket for example the plug and socket may be rectangular outer and inner surfaces respectively or the plug may have a spherical outer surface and the socket may have a cylindrical inner surface to allow lateral movement.
In the present disclosure the joint, connection, between the fuel manifold, the annular fuel manifold, and the fuel injectors is achieved using junctions, connections, where the mating parts are able to move, slide, radially relative to each other. Variations in the diameter of the annular combustion chamber casing and/or the diameter of the annular fuel manifold for whatever reason are accommodated by radial movement, radial sliding, of the mating parts, e.g. the plug and socket, and concentricity of the annular combustion chamber casing and annular fuel manifold may be maintained. The variations in diameter of the annular combustion chamber casing and the annular fuel manifold may be due to differential thermal responses and/or manufacturing tolerances. The fuel manifold and fuel injector arrangement accommodates these differences at a single point for each fuel injector and thus reduces the number of sealing positions required for assembly of the fuel manifold and fuel injector assembly. The present disclosure dispenses with the need for the curved metal pipes, pigtails, and their associated clips and simplifies assembly and reduces weight. The present disclosure also increases vibration damping and improves inspectability.
Although the present disclosure has referred to an annular combustion chamber having a plurality of fuel injectors it is equally applicable to a tubo-annular combustion chamber or to a plurality of tubular combustion chambers each of which has a single fuel injector.
Although the present disclosure has been described with reference to the use of a plug on the pipe and a socket in the connector it is equally possible to provide a plug on the connector and a socket on the pipe.
Although the end of each fuel feed arm remote from the fuel injector head has a flange which is secured to the annular combustion chamber casing on the radially inside of the annular combustion chamber casing, it is equally possible for the flange at the end of each fuel feed arm remote from the fuel injector head to be secured on the radially outside of the annular combustion chamber casing.
The gas turbine engine may be an aero gas turbine engine, a marine gas turbine engine, an industrial gas turbine engine or an automotive gas turbine engine. The aero gas turbine engine may be a turbofan gas turbine engine, a turboprop gas turbine engine, a turbojet gas turbine engine or a turboshaft gas turbine engine.
Number | Date | Country | Kind |
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1410607.4 | Jun 2014 | GB | national |
Number | Name | Date | Kind |
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6761035 | Mueller | Jul 2004 | B1 |
8353166 | Morenko | Jan 2013 | B2 |
9429326 | Kato | Aug 2016 | B2 |
20040129001 | Lehtinen | Jul 2004 | A1 |
20100044472 | Smith | Feb 2010 | A1 |
20100307159 | Toon | Dec 2010 | A1 |
Number | Date | Country |
---|---|---|
2461503 | Jan 2010 | GB |
2462915 | Mar 2010 | GB |
2 375 597 | Dec 2009 | RU |
Entry |
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Jan. 15, 2015 Search Report issued in Application No. GB1410607.4. |
Number | Date | Country | |
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20150361897 A1 | Dec 2015 | US |