Information
-
Patent Grant
-
6389815
-
Patent Number
6,389,815
-
Date Filed
Friday, September 8, 200024 years ago
-
Date Issued
Tuesday, May 21, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Andes; William Scott
- Mangels; Alfred J.
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A two-stage fuel nozzle assembly for a gas turbine engine. The primary combustion region is centrally positioned and includes a fuel injector that is surrounded by one or more swirl chambers to provide a fuel air mixture that is ignited to define a first stage combustion zone. A secondary combustion region is provided by an annular housing that surrounds the primary combustion region, and it includes a secondary fuel injector having a radially outwardly directed opening and surrounded by an annular ring that includes openings for providing a swirl chamber for the secondary combustion region. Cooling air is directed angularly between the primary and secondary combustion zones to delay intermixing and thereby allow more complete combustion of the respective zones prior to their coalescing further downstream. The primary combustion region is activated during idle and low engine power conditions and both the primary and secondary combustion regions are activated during high engine power conditions.
Description
BACKGROUND OF THE INVENTION
The present invention relates to gas turbine engine combustion systems, and more particularly to a staged combustion system in which the production of undesirable combustion product components is minimized over the engine operating regime.
Modem day emphasis on minimizing the production and discharge of gases that contribute to smog and to other undesirable environmental conditions, particularly those gases that are emitted from internal combustion engines, have led to different gas turbine engine combustor designs that have been developed in an effort to reduce the production and discharge of such undesirable combustion product components. Other factors that influence combustor design are the desires of users of gas turbine engines for efficient, low cost operation, which translates into a need for reduced fuel consumption while at the same time maintaining or even increasing engine output. As a consequence, important design criteria for aircraft gas turbine engine combustion systems include provision for high combustion temperatures, in order to provide high thermal efficiency under a variety of engine operating conditions, as well as the minimization of undesirable combustion conditions that contribute to the emission of particulates, to the emission of undesirable gases, and to the emission of combustion products that are ,precursors to the formation of photochemical smog.
Various governmental regulatory bodies have established emission limits for acceptable levels of unburned hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NO
x
), which have been identified as the primary contributors to the generation of undesirable atmospheric conditions. And different combustor designs have been developed to meet those criteria. For example, one way in which the problem of minimizing the emission of undesirable gas turbine engine combustion products has been attacked is the provision of staged combustion. In that arrangement, a combustor is provided in which a first stage burner is utilized for low speed and low power conditions, to more closely control the character of the combustion products, and a combination of first stage and second stage burners is provided for higher power outlet conditions while attempting to maintain the combustion products within the emissions limits. However, balancing the operation of the first and second stage burners to allow efficient thermal operation of the engine, on the one hand, while on the other hand simultaneously minimizing the production of undesirable combustion products is difficult to achieve. In that regard, operating at low combustion temperatures to lower the emissions of NO
x
, also can result in incomplete or partially incomplete combustion, which can lead to the production of excessive amounts of HC and CO, in addition to producing lower power output and lower thermal efficiency. High combustion temperature, on the other hand, although improving thermal efficiency and lowering the amount of HC and CO, often result in a higher output of NO
x
.
Another way that has been proposed to minimize the production of those undesirable combustion product components is to provide for more effective intermixing of the injected fuel and the combustion air. In that regard, numerous mixer designs have been proposed over the years to improve the mixing of the fuel and air so that burning will occur uniformly over the entire mixture, to reduce the level of HC and CO that result from incomplete combustion. On the other hand, even with improved mixing, under high power conditions, when the flame temperatures are high, higher levels of undesirable NO
x
are formed.
Thus, there is a need to provide a gas turbine engine combustor in which the production of undesirable combustion product components is minimized over a wide range of engine operating conditions.
BRIEF SUMMARY OF THE INVENTION
It is therefore desirable to provide a gas turbine engine combustion system in which staged combustion can occur, to respond to particular power output demands, and also one in which the emission of undesirable combustion product components is minimized over a broad range of engine operating conditions.
Briefly stated, in accordance with one aspect of the present invention, a fuel nozzle assembly is provided for use in a gas turbine engine. The fuel nozzle assembly includes a primary fuel injector having a central axis, and the primary fuel injector is disposed for injecting a primary fuel spray into a primary air stream. A secondary fuel injector is positioned radially outwardly of the primary fuel injector for injecting a secondary fuel spray into a secondary air stream that is spaced radially outwardly of and that surrounds the primary air stream. At least one air jet is positioned between the primary fuel injector and the secondary fuel injector and is inclined relative to the primary fuel injector central axis to direct a portion of an incoming air stream between the primary air stream and the secondary air stream in an angular downstream direction relative to the primary air stream.
BRIEF DESCRIPTION OF THE DRAWINGS
The structure, operation, and advantages of the present invention will become further apparent upon consideration of the following description, taken in conjunction with the accompanying drawings in which:
FIG. 1
is a longitudinal, cross-sectional view of an aircraft gas turbine engine including a fan stage and showing the arrangement of the several major components thereof.
FIG. 2
is a fragmentary perspective view, partially broken away, showing one form of annular gas turbine engine combustor.
FIG. 3
is a longitudinal, cross-sectional view of a gas turbine engine combustor that includes a fuel nozzle assembly in accordance with one embodiment of the present invention for providing staged combustion in a primary combustion region and in a surrounding secondary combustion region.
FIG. 4
is an enlarged, cross-sectional view of the fuel nozzle assembly shown in FIG.
3
.
FIG. 4
a
is an enlarged, fragmentary, cross-sectional view of the downstream end of an annular housing containing secondary fuel injectors and showing cooling air apertures in one embodiment of the present invention.
FIG. 5
is a cross-sectional view taken along the line
5
—
5
of FIG.
4
and showing the primary fuel injector and surrounding swirl vanes.
FIG. 6
is a cross-sectional view taken along the line
6
—
6
of FIG.
4
and showing the orientation of the swirl vanes for providing swirling flow in the secondary combustion zone.
FIG. 7
is a fragmentary cross-sectional view taken along the line
7
—
7
of
FIG. 4
a
and showing the arrangement of cooling air holes in the end wall of the annular housing containing the secondary fuel injectors.
FIG. 8
is a diagrammatic, transverse, cross-sectional view taken through the fuel nozzle and showing the positions of the primary and secondary combustion zones relative to the fuel nozzle assembly.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the drawings, and particularly to
FIG. 1
thereof, there is shown in diagrammatic form an aircraft turbofan engine
10
having a longitudinal axis
11
and that includes a core gas turbine engine
12
and a fan section
14
positioned upstream of the core engine. Core engine
12
includes a generally tubular outer casing
16
that defines an annular core engine inlet
18
and that encloses and supports a pressure booster
20
for raising the pressure of the air that enters core engine
12
to a first pressure level. A high pressure, multi-stage, axial-flow compressor
22
receives pressurized air from booster
20
and further increases the pressure of the air. The pressurized air flows to a combustor
24
in which fuel is injected into the pressurized air stream to raise the temperature and energy level of the pressurized air. The high energy combustion products flow to a first turbine
26
for driving compressor
22
through a first drive shaft
28
, and then to a second turbine
30
for driving booster
20
through a second drive shaft
32
that is coaxial with first drive shaft
28
. After driving each of turbines
26
and
30
, the combustion products leave core engine
12
through an exhaust nozzle
34
to provide propulsive jet thrust.
Fan section
14
includes a rotatable, axial-flow fan rotor
36
that is surrounded by an annular fan casing
38
. The fan casing is supported from core engine
12
by a plurality of substantially radially-extending, circumferentially-spaced support struts
40
. Fan casing
38
encloses fan rotor
36
and fan rotor blades
42
and is supported by radially-extending outlet guide vanes
44
. Downstream section
39
of fan casing
38
extends over an outer portion of core engine
12
to define a secondary, or bypass, airflow conduit that provides additional propulsive jet thrust.
One form of combustor
24
for a gas turbine engine is shown in FIG.
2
. The arrangement shown is an annular combustion chamber
50
that is coaxial with engine longitudinal axis
11
and that includes an inlet
52
and an outlet
54
. Combustor
24
receives an annular stream of pressurized air from the compressor discharge outlet (not shown). A portion of the compressor discharge air flows into combustion chamber
50
, into which fuel is injected from a fuel injector
56
to mix with the air and form a fuel-air mixture for combustion. Ignition of the fuel-air mixture is accomplished by a suitable igniter (not shown), and the resulting combustion gasses flow in an axial direction toward and into an annular, first stage turbine nozzle
58
. Nozzle
58
is defined by an annular flow channel that includes a plurality of radially-extending, circularly-spaced nozzle vanes
60
that turn the gases so that they flow angularly and impinge upon a plurality of radially-extending first stage turbine blades
62
that are carried by a first stage turbine disk
64
. As shown in
FIG. 1
, first stage turbine
26
rotates compressor
22
, and one or more additional downstream stages
30
can be provided for driving booster
22
and fan rotor
36
.
Combustion chamber
50
is housed within engine outer casing
66
and is defined by an annular combustor outer liner
68
and a radially-inwardly positioned annular combustor inner liner
70
. The arrows in
FIG. 2
show that directions in which compressor discharge air flows within combustor
24
. As shown, part of the air flows over the outermost surface of outer liner
68
, part flows into combustion chamber
50
, and part flows over the innermost surface of inner liner
70
.
Each of outer and inner liners
68
,
70
, respectively, can be provided with a plurality of dilution openings
72
to allow additional air to enter the combustor for completion of the combustion process before the combustion products enter turbine nozzle
58
. Additionally, outer and inner liners
68
,
70
, respectively, can also be provided in a stepped form, as shown, to include a plurality of annular step portions
74
that are defined by relatively short, inclined, outwardly-flaring annular panels
76
that include a plurality of smaller, circularly-spaced cooling air apertures
78
for allowing some of the air that flows along the outermost surfaces of outer and inner liners
68
,
70
, respectively, to flow into the interior of combustion chamber
50
. Those inwardly-directed air flows pass along the inner surfaces of outer and inner liners,
68
,
70
, respectively, those surfaces that face the interior of combustion chamber
50
, to provide a film of cooling air along the inwardly-facing surfaces of each of the inner and outer liners at respective intermediate annular panels
80
.
As shown in
FIG. 2
, a plurality of axially-extending fuel nozzle assemblies
56
are disposed in a circular array at the upstream end of combustor
24
and extend into inlet
52
of annular combustion chamber
50
. The upstream portions of each of inner and outer liners
68
,
70
, respectively, are spaced from each other in a radial direction and define an outer cowl
82
and an inner cowl
84
, the spacing between the forwardmost ends of which defines combustion chamber inlet
52
to provide an opening to allow compressor discharge air to enter combustion chamber
50
. The fuel nozzle assemblies hereinafter described can be disposed in a combustor in a manner similar to the disposition of fuel injectors
56
shown in FIG.
2
.
A combustion chamber having a fuel nozzle assembly in accordance with one embodiment of the present invention is shown in FIG.
3
. Annular combustion chamber
90
is contained within an annular engine outer casing
92
and is spaced inwardly therefrom to define an outer wall of an outer flow channel
94
for compressor discharge air to pass therethrough for cooling purposes. Combustion chamber
90
includes an annular combustor outer liner
96
and an annular combustor inner liner
98
, and it extends axially downstream for a predetermined distance. The upstream end of combustion chamber
90
includes an annular dome
100
with suitable air entry holes to admit compressor discharge air, and that extends inwardly and forwardly to a fuel nozzle assembly
102
. The cross-sectional area of combustion chamber
90
diminishes in a downstream direction to correspond at its downstream end with the cross sectional area of first stage turbine nozzle
104
into which the combustion products pass.
An annular inner casing
106
is provided radially inwardly of inner liner
98
to confine air from the compressor discharge to pass along the outer surface of combustor inner liner
98
and also to shield other engine internal components, such as the engine drive shaft (not shown), from the heat generated within combustion chamber
90
.
In the embodiment as shown, compressor discharge air flows to combustion chamber
90
through an annular duct
108
that discharges into an enlarged cross-sectional area diff-user section
110
immediately upstream of combustion chamber
90
. Diffuser section
110
is in communication with outer flow channel
94
, with an inner flow channel
112
, and with fuel nozzle assembly
102
. A major portion of the compressor discharge air enters combustion chamber
90
through and around fuel nozzle assembly
102
while the remaining compressor discharge air flows upwardly through outer flow channel
94
and downwardly through inner flow channel
112
around combustion chamber
90
for cooling purposes.
Fuel nozzle assembly
102
is in communication with a source of pressurized fuel (not shown) through a fuel inlet
114
. Nozzle assembly
102
is suitably carried by engine outer casing
116
and is rigidly connected thereto, such as by bolts or the like. An igniter
118
is positioned downstream of the fuel nozzle holder and extends through outer casing
116
and into combustion chamber
90
to provide initial ignition of the fuel-air mixture within the combustion chamber. Fuel nozzle assembly
102
provides a central, primary combustion region
120
into which fuel is injected from a primary fuel injector
122
, and an annular, secondary combustion region
124
into which fuel is injected from an annular, secondary fuel injector
126
that is radially outwardly spaced from and that surrounds primary fuel injector
122
.
Depending upon the size of the engine, as many as twenty or so fuel nozzle assemblies can be disposed in a circular array at the inlet of the combustion chamber. Fuel injectors
122
,
126
of each fuel nozzle assembly
102
are received in a respective annular combustor dome
100
that extends forwardly from and is connected with the forwardmost ends of each of outer liner
96
and inner liner
98
.
An outer cowl
188
extends forwardly from the forwardmost edge of outer liner
96
. Outer cowl
188
is curved inwardly toward fuel injector
122
and terminates at an outer cowl lip
188
a
. Similarly, an inner cowl
189
extends forwardly from the forwardmost edge of inner liner
98
and is also curved inwardly toward fuel injector
122
. Inner cowl
189
terminates at an inner cowl lip
189
a
. Each of outer cowl lip
188
a
and inner cowl lip
189
a
are spaced from each other in a radial direction, relative to the engine longitudinal axis, to define an annular opening through which compressor discharge air can pass to enter combustion chamber
90
.
FIGS. 4 and 4
a
show the fuel nozzle assembly of
FIG. 3
in greater detail. As shown in
FIG. 4
, the fuel outlet end of fuel nozzle assembly
102
that is received within combustor dome
100
is generally axisymmetric and includes a central, primary combustion region
120
and a surrounding, annular, secondary combustion region
124
. Primary combustion region
120
includes primary fuel injector
122
that is surrounded by a concentric, primary annular member
130
to define therebetween an inner annular air passageway
132
. Annular housing
130
is radially outwardly spaced from primary fuel injector
122
and is connected therewith by a plurality of radially-extending inner swirl vanes
134
. Swirl vanes
136
are inclined both radially and axially relative to axis
103
of fuel nozzle assembly
102
, to impart a rotational component of motion to the incoming compressor discharge air that enters through inlet
138
, to cause the air to swirl in a generally helical manner within annular passageway
132
. Annular member
130
is so configured as to surround primary fuel injector
122
and to provide an inner, substantially constant cross-sectional area, annular flow channel around the outer surface of primary fuel injector
122
, and to provide downstream of injector face
140
a first diffuser section
142
by way of an outwardly-flaring wall
144
.
A second annular member
146
surrounds and is spaced radially outwardly of primary annular member
130
. Second annular member
146
includes an outer wall
148
and an inner wall
150
, wherein inner wall
150
includes first axially extending surface
152
, a reduced diameter intermediate section
154
, and an outwardly-diverging outer section
156
that terminates in a radially outwardly extending flange
158
. Inner wall
150
defines with primary annular member
130
an outer annular air passageway
160
.
Second annular member
146
is connected with primary annular member
130
by a plurality of radially-extending outer swirl vanes
164
. As was the case with inner swirl vanes
134
, outer swirl vanes
164
are also inclined both radially and axially relative to fuel nozzle assembly axis
103
to impart a rotational component of motion to compressor discharge air that enters outer passageway
160
at inlet
166
, and to cause the air to swirl in a generally helical manner as it passes through passageway
160
. The direction of rotation of the air stream within passageway
160
can be the same as the direction of rotation of the air stream within passageway
132
. If desired, however, the directions of rotation of the respective air streams can be in opposite directions, the directions of rotation depending upon the fuel nozzle assembly size and configuration, as well as the operating conditions within a particular combustion chamber design.
Air passageways
132
and
160
, as well as the arrangement of inner swirl vanes
134
and outer swirl vanes
164
, are shown in the cross-sectional view provided in FIG.
5
. As there shown, the respective swirl vanes are so disposed as to impart rotation to the respective flow streams that pass therethrough, but in opposite rotational directions relative to fuel nozzle assembly axis
103
.
Second annular member
146
also defines an inner wall of an annular housing
168
that includes an outer annular wall
170
. Housing
168
encloses secondary fuel injector
126
that includes a plurality of radially-outwardly-directed circumferential openings
172
that are positioned opposite from respective larger diameter radial openings
174
provided in outer wall
170
. Openings
172
allow fuel to issue through respective openings
174
into secondary combustion region
124
.
Carried radially outwardly of and opposite from annular housing
168
is annular outer ring
128
. A radially-inwardly-extending forward wall
182
of outer ring
128
terminates in an axially-extending collar
184
that is in contact with a lip
186
of fuel nozzle assembly
102
that overlies part of the forward portion of housing
168
. An annular outer wall
190
extends between forward wall
182
and a radially-outwardly-extending rear wall
192
that defines a flange. Annular outer wall
190
includes a plurality of substantially rectangular openings
194
that have their major axes disposed in an axial direction, relative to fuel nozzle axis
103
, to allow the passage of compressor discharge air through openings
194
and into secondary combustion region
124
. The portions
196
of wall
190
between adjacent openings
194
are inclined relative to axis
103
in a radial direction to define swirl vanes for imparting a rotational flow component to the incoming compressor discharge air so that as the air flows through secondary combustion region
124
it travels in a substantially helical path. The arrangement of openings
194
and swirl vanes
196
is shown in cross section in FIG.
6
.
Cooling air enters annular passageway
176
to cool secondary fuel injector
126
. The cooling air flows toward and through a plurality of openings that are provided in end wall
180
of annular housing
168
. As shown in
FIGS. 4
,
4
a
, and
7
, an inner circular array of axially-extending cooling air apertures
198
is provided in end wall
180
, and an intermediate circular array of axially-extending cooling air apertures
200
is provided radially outwardly of the inner circular array. Apertures
198
and
200
can have substantially the same diameter. Preferably, apertures
198
and
200
in the inner and intermediate circular arrays are staggered with respect to each other to provide a substantially uniform flow field within gap
202
to cool flange
158
, which is directly exposed to high temperature combustion products.
As best seen in
FIG. 4
a
, also provided in end wall
180
and positioned radially outwardly of apertures
200
defining the intermediate circular array is an outermost circular array of apertures
204
. Apertures
204
are outwardly and rearwardly inclined relative to fuel nozzle assembly axis
103
to provide a plurality of jets of air that issue in a downstream and in an outward direction. Inclined apertures
204
are so positioned as to cause the air jets that issue therefrom to pass beyond the periphery of flange
158
and toward the innermost portion of secondary combustion region
124
. In contrast, axially-extending apertures
198
and
200
are disposed to cause the air jets that issue therefrom to impinge directly on the upstream surface of flange
158
. Apertures
204
can be inclined relative to axis
103
of fuel nozzle assembly
102
at an angle of from about 40° to about 50°.
The mode of operation of the fuel nozzle assembly shown in
FIG. 4
is shown in diagrammatic form in FIG.
8
. In a first combustion stage, fuel is supplied to primary fuel injector
122
and mixes with swirling air within first diffuser section
142
to provide a combustible fuel-air mixture that expands into and within primary combustion region
120
. Surrounding, counter-rotating air that emanates from outer passageway
160
also expands and combines outside of primary annular member
130
to form a swirling, annular, primary recirculation zone
210
within which combustion of the fuel-air mixture continues to take place. The first stage combustion system is utilized under engine idling and low power demand conditions, and the improved mixing and recirculation provided by the disclosed arrangement results in lower HC and CO emissions.
Activation of the second stage of combustion, by injecting fuel from secondary fuel injectors
126
into secondary combustion region
124
, occurs when additional output thrust is demanded. The air for combustion within secondary combustion region
124
flows inwardly through openings
194
and is swirled by the inclination of swirl vanes
196
to form a swirling, annular flow pattern within secondary combustion region
124
. As the combustion products move axially outwardly beyond flange
192
of annular outer ring
128
, they rapidly diffuse and form a secondary recirculation zone
212
. The primary and secondary recirculation zones interact and partially intermix in an annular interaction zone
214
that is immediately adjacent and downstream of flange
158
at the downstream end of annular housing
168
.
When combustion is taking place within interaction region
214
, the outward radial component of the cooling air that issues from the gap between the flange and the end wall of the secondary annular housing helps to reduce the formation of undesirable NO
x
emissions by increasing secondary fuel dispersion and promoting additional mixing within the secondary combustion zone. That cooling air flow is the air that issues from apertures
198
,
200
, and
204
in end wall
180
.
When only the first stage of fuel nozzle assembly
102
is in operation, contact between primary recirculation zone
210
and swirling cooling air that enters the combustor through openings
194
in annular outer ring
128
is delayed to thereby improve low power emissions by allowing more complete combustion to occur in the primary combustion zone before cooling of that zone is allowed to occur. The delayed cooling results from the radial separation of the primary and secondary flow streams, and also by virtue of the angular jets that issue from openings
204
that urge the cooling air from region
124
, within which combustion is not then taking place, to flow outwardly, allowing combustion within the primary combustion region to proceed to completion.
The inclination of apertures
204
relative to outer wall
170
and relative to end wall
180
provides two benefits. First, a substantially conical air curtain that because of its downstream-directed axial component of velocity causes the boundary layer of air that lies against the outermost surface of outer wall
170
to flow more rapidly, which improves the tolerance to flashback within secondary combustion region
124
. Second, the substantially conical air curtain serves to maintain separation of the combustion streams that emanate from primary combustion zone
120
and secondary combustion zone
124
, allowing the combustion process within each stream to proceed toward completion with substantial interaction until a point that is further downstream.
Additionally, the angled openings promote secondary atomization, faster droplet evaporation, and better mixing of the fuel and air, and also urges the secondary combustion zone products outwardly and away from the primary combustion zone products to delay intermixing, and therefore the secondary fuel that is entrained within the secondary recirculation zone is delayed from entering the hot primary recirculation zone, thereby diminishing the likelihood of formation of NO
x
. Those flows coalesce further downstream at a point where the primary combustion zone is at a somewhat lower temperature.
Although particular embodiments of the present invention have been illustrated and described, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit of the present invention. Accordingly, it is intended to encompass within the appended claims all such changes and modifications that fall within the scope of the present invention.
Claims
- 1. A fuel nozzle assembly for a gas turbine engine, said fuel nozzle assembly comprising:a primary fuel injector having a central axis, wherein the primary fuel injector is disposed for injecting a primary fuel spray into a primary air stream; a secondary fuel injector positioned radially outwardly of the primary fuel injector for injecting a secondary fuel spray into a secondary air stream that is spaced radially outwardly of and that surrounds the primary air stream; and a primary air jet positioned between the primary fuel injector and the secondary fuel injector, wherein the primary air jet is inclined at a first angle of inclination relative to the primary fuel injector central axis to direct a portion of an incoming air stream between the primary air stream and the secondary air stream in an angular, downstream direction relative to the primary air stream, and a secondary air jet that issues in a direction toward the secondary air stream at a second angle of inclination relative to the primary fuel injector central axis, wherein the second angle of inclination is greater than the first angle of inclination.
- 2. A fuel nozzle assembly in accordance with claim 1, wherein the primary air jet is defined by a plurality of circularly-disposed air jets that are substantially uniformly distributed around and downstream of the primary fuel injector.
- 3. A fuel nozzle assembly in accordance with claim 2, wherein the primary air jet defines a substantially continuous annular air curtain between the primary air stream and the secondary air stream and has a velocity component aligned with the primary fuel injector central axis and a velocity component that is perpendicular to the primary fuel injector central axis.
- 4. A fuel injector in accordance with claim 3, wherein the inclination of the primary air jet is between about 40° and about 50° relative to the primary fuel injector central axis.
- 5. A fuel nozzle assembly in accordance with claim 1, wherein the primary and secondary air streams each include a tangential velocity component to provide swirling primary and secondary air streams.
- 6. A fuel nozzle assembly in accordance with claim 5, wherein the primary and secondary air streams swirl in the same direction relative to the primary fuel injector central axis.
- 7. A fuel nozzle assembly in accordance with claim 1, wherein the secondary air jet issues toward the secondary air stream in a substantially radial direction relative to the primary fuel injector central axis.
- 8. A fuel nozzle assembly in accordance with claim 1, wherein the secondary air jet initially issues from an annular cooling air passageway in a substantially axial direction relative to the primary fuel injector central axis and impinges against a substantially radially-extending flange that deflects the secondary air jet from a substantially axial initial direction to a substantially radial direction.
- 9. A fuel nozzle assembly for a gas turbine engine combustor for staged combustion, said nozzle assembly comprising:a primary fuel injector having a surrounding annular passageway that includes a plurality of circumferentially-disposed swirl vanes to provide a surrounding primary coaxial swirl region of incoming primary combustion air about a fuel spray emanating from the primary fuel injector for improved fuel-air mixing in a primary combustion region; an annular ring coaxial with the primary fuel injector and spaced radially outwardly therefrom to define a secondary combustion region, the ring having a plurality of circumferentially-spaced, elongated, axially-extending openings to provide a secondary coaxial swirl region of incoming secondary combustion air that swirls radially outwardly of the primary coaxial swirl region; and an annular housing positioned between the annular ring and the primary fuel injector, the annular housing enclosing a plurality of circularly-disposed secondary fuel injectors and including an end wall that faces in a downstream direction and an annular outer wall having a plurality of radial openings to allow fuel to issue from the secondary fuel injectors into the secondary swirl region, the housing including an annular inner wall spaced inwardly of and coaxial with the outer wall, the inner wall flaring outwardly to define an outer diffuser region downstream of the primary fuel injector and terminating in a radially-outwardly-extending flange spaced axially downstream of the end wall to define a gap therebetween, and a plurality of circularly-disposed, spaced, cooling air apertures in the end wall to allow passage therethrough of cooling air for cooling the outwardly extending flange.
- 10. A fuel nozzle assembly in accordance with claim 9, wherein the primary fuel injector is oriented to spray fuel in an axial direction.
- 11. A fuel nozzle assembly in accordance with claim 9, wherein the secondary fuel injectors are oriented to spray fuel in a substantially radial direction.
- 12. A fuel nozzle assembly in accordance with claim 10, wherein the secondary fuel injectors are oriented to spray fuel in a substantially radial direction.
- 13. A fuel nozzle assembly in accordance with claim 9, wherein the end wall includes a single circularly-disposed array of cooling air apertures.
- 14. A fuel nozzle assembly in accordance with claim 9, wherein the end wall includes an outer, circularly-disposed array of cooling air apertures and an inner, circularly-disposed array of cooling air apertures.
- 15. A fuel nozzle assembly in accordance with claim 11, wherein the outer and inner arrays of cooling air apertures are offset from each other in a circular direction to provide a substantially uniform flow field.
- 16. A fuel nozzle assembly in accordance with claim 9, including an outermost circular array of cooling air apertures disposed to issue air jets that flow in an inclined downstream and outward direction relative to the fuel assembly axis.
- 17. A fuel nozzle assembly in accordance with claim 16, including an inner circular array of cooling air apertures disposed to issue air jets that flow in an axial direction to impinge upon and to cool the flange.
- 18. A fuel nozzle in accordance with claim 17, wherein the air jets from the outermost array of cooling air apertures pass outwardly of the flange to define a curtain of air to separate a primary combustion region from a secondary combustion region.
- 19. A fuel nozzle assembly in accordance with claim 18, wherein the angle of inclination of the outermost array of cooling air apertures is between about 40° and about 50°.
US Referenced Citations (22)