Fuel nozzle assembly for reduced exhaust emissions

Information

  • Patent Grant
  • 6389815
  • Patent Number
    6,389,815
  • Date Filed
    Friday, September 8, 2000
    24 years ago
  • Date Issued
    Tuesday, May 21, 2002
    22 years ago
Abstract
A two-stage fuel nozzle assembly for a gas turbine engine. The primary combustion region is centrally positioned and includes a fuel injector that is surrounded by one or more swirl chambers to provide a fuel air mixture that is ignited to define a first stage combustion zone. A secondary combustion region is provided by an annular housing that surrounds the primary combustion region, and it includes a secondary fuel injector having a radially outwardly directed opening and surrounded by an annular ring that includes openings for providing a swirl chamber for the secondary combustion region. Cooling air is directed angularly between the primary and secondary combustion zones to delay intermixing and thereby allow more complete combustion of the respective zones prior to their coalescing further downstream. The primary combustion region is activated during idle and low engine power conditions and both the primary and secondary combustion regions are activated during high engine power conditions.
Description




BACKGROUND OF THE INVENTION




The present invention relates to gas turbine engine combustion systems, and more particularly to a staged combustion system in which the production of undesirable combustion product components is minimized over the engine operating regime.




Modem day emphasis on minimizing the production and discharge of gases that contribute to smog and to other undesirable environmental conditions, particularly those gases that are emitted from internal combustion engines, have led to different gas turbine engine combustor designs that have been developed in an effort to reduce the production and discharge of such undesirable combustion product components. Other factors that influence combustor design are the desires of users of gas turbine engines for efficient, low cost operation, which translates into a need for reduced fuel consumption while at the same time maintaining or even increasing engine output. As a consequence, important design criteria for aircraft gas turbine engine combustion systems include provision for high combustion temperatures, in order to provide high thermal efficiency under a variety of engine operating conditions, as well as the minimization of undesirable combustion conditions that contribute to the emission of particulates, to the emission of undesirable gases, and to the emission of combustion products that are ,precursors to the formation of photochemical smog.




Various governmental regulatory bodies have established emission limits for acceptable levels of unburned hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NO


x


), which have been identified as the primary contributors to the generation of undesirable atmospheric conditions. And different combustor designs have been developed to meet those criteria. For example, one way in which the problem of minimizing the emission of undesirable gas turbine engine combustion products has been attacked is the provision of staged combustion. In that arrangement, a combustor is provided in which a first stage burner is utilized for low speed and low power conditions, to more closely control the character of the combustion products, and a combination of first stage and second stage burners is provided for higher power outlet conditions while attempting to maintain the combustion products within the emissions limits. However, balancing the operation of the first and second stage burners to allow efficient thermal operation of the engine, on the one hand, while on the other hand simultaneously minimizing the production of undesirable combustion products is difficult to achieve. In that regard, operating at low combustion temperatures to lower the emissions of NO


x


, also can result in incomplete or partially incomplete combustion, which can lead to the production of excessive amounts of HC and CO, in addition to producing lower power output and lower thermal efficiency. High combustion temperature, on the other hand, although improving thermal efficiency and lowering the amount of HC and CO, often result in a higher output of NO


x


.




Another way that has been proposed to minimize the production of those undesirable combustion product components is to provide for more effective intermixing of the injected fuel and the combustion air. In that regard, numerous mixer designs have been proposed over the years to improve the mixing of the fuel and air so that burning will occur uniformly over the entire mixture, to reduce the level of HC and CO that result from incomplete combustion. On the other hand, even with improved mixing, under high power conditions, when the flame temperatures are high, higher levels of undesirable NO


x


are formed.




Thus, there is a need to provide a gas turbine engine combustor in which the production of undesirable combustion product components is minimized over a wide range of engine operating conditions.




BRIEF SUMMARY OF THE INVENTION




It is therefore desirable to provide a gas turbine engine combustion system in which staged combustion can occur, to respond to particular power output demands, and also one in which the emission of undesirable combustion product components is minimized over a broad range of engine operating conditions.




Briefly stated, in accordance with one aspect of the present invention, a fuel nozzle assembly is provided for use in a gas turbine engine. The fuel nozzle assembly includes a primary fuel injector having a central axis, and the primary fuel injector is disposed for injecting a primary fuel spray into a primary air stream. A secondary fuel injector is positioned radially outwardly of the primary fuel injector for injecting a secondary fuel spray into a secondary air stream that is spaced radially outwardly of and that surrounds the primary air stream. At least one air jet is positioned between the primary fuel injector and the secondary fuel injector and is inclined relative to the primary fuel injector central axis to direct a portion of an incoming air stream between the primary air stream and the secondary air stream in an angular downstream direction relative to the primary air stream.











BRIEF DESCRIPTION OF THE DRAWINGS




The structure, operation, and advantages of the present invention will become further apparent upon consideration of the following description, taken in conjunction with the accompanying drawings in which:





FIG. 1

is a longitudinal, cross-sectional view of an aircraft gas turbine engine including a fan stage and showing the arrangement of the several major components thereof.





FIG. 2

is a fragmentary perspective view, partially broken away, showing one form of annular gas turbine engine combustor.





FIG. 3

is a longitudinal, cross-sectional view of a gas turbine engine combustor that includes a fuel nozzle assembly in accordance with one embodiment of the present invention for providing staged combustion in a primary combustion region and in a surrounding secondary combustion region.





FIG. 4

is an enlarged, cross-sectional view of the fuel nozzle assembly shown in FIG.


3


.





FIG. 4



a


is an enlarged, fragmentary, cross-sectional view of the downstream end of an annular housing containing secondary fuel injectors and showing cooling air apertures in one embodiment of the present invention.





FIG. 5

is a cross-sectional view taken along the line


5





5


of FIG.


4


and showing the primary fuel injector and surrounding swirl vanes.





FIG. 6

is a cross-sectional view taken along the line


6





6


of FIG.


4


and showing the orientation of the swirl vanes for providing swirling flow in the secondary combustion zone.





FIG. 7

is a fragmentary cross-sectional view taken along the line


7





7


of

FIG. 4



a


and showing the arrangement of cooling air holes in the end wall of the annular housing containing the secondary fuel injectors.





FIG. 8

is a diagrammatic, transverse, cross-sectional view taken through the fuel nozzle and showing the positions of the primary and secondary combustion zones relative to the fuel nozzle assembly.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to the drawings, and particularly to

FIG. 1

thereof, there is shown in diagrammatic form an aircraft turbofan engine


10


having a longitudinal axis


11


and that includes a core gas turbine engine


12


and a fan section


14


positioned upstream of the core engine. Core engine


12


includes a generally tubular outer casing


16


that defines an annular core engine inlet


18


and that encloses and supports a pressure booster


20


for raising the pressure of the air that enters core engine


12


to a first pressure level. A high pressure, multi-stage, axial-flow compressor


22


receives pressurized air from booster


20


and further increases the pressure of the air. The pressurized air flows to a combustor


24


in which fuel is injected into the pressurized air stream to raise the temperature and energy level of the pressurized air. The high energy combustion products flow to a first turbine


26


for driving compressor


22


through a first drive shaft


28


, and then to a second turbine


30


for driving booster


20


through a second drive shaft


32


that is coaxial with first drive shaft


28


. After driving each of turbines


26


and


30


, the combustion products leave core engine


12


through an exhaust nozzle


34


to provide propulsive jet thrust.




Fan section


14


includes a rotatable, axial-flow fan rotor


36


that is surrounded by an annular fan casing


38


. The fan casing is supported from core engine


12


by a plurality of substantially radially-extending, circumferentially-spaced support struts


40


. Fan casing


38


encloses fan rotor


36


and fan rotor blades


42


and is supported by radially-extending outlet guide vanes


44


. Downstream section


39


of fan casing


38


extends over an outer portion of core engine


12


to define a secondary, or bypass, airflow conduit that provides additional propulsive jet thrust.




One form of combustor


24


for a gas turbine engine is shown in FIG.


2


. The arrangement shown is an annular combustion chamber


50


that is coaxial with engine longitudinal axis


11


and that includes an inlet


52


and an outlet


54


. Combustor


24


receives an annular stream of pressurized air from the compressor discharge outlet (not shown). A portion of the compressor discharge air flows into combustion chamber


50


, into which fuel is injected from a fuel injector


56


to mix with the air and form a fuel-air mixture for combustion. Ignition of the fuel-air mixture is accomplished by a suitable igniter (not shown), and the resulting combustion gasses flow in an axial direction toward and into an annular, first stage turbine nozzle


58


. Nozzle


58


is defined by an annular flow channel that includes a plurality of radially-extending, circularly-spaced nozzle vanes


60


that turn the gases so that they flow angularly and impinge upon a plurality of radially-extending first stage turbine blades


62


that are carried by a first stage turbine disk


64


. As shown in

FIG. 1

, first stage turbine


26


rotates compressor


22


, and one or more additional downstream stages


30


can be provided for driving booster


22


and fan rotor


36


.




Combustion chamber


50


is housed within engine outer casing


66


and is defined by an annular combustor outer liner


68


and a radially-inwardly positioned annular combustor inner liner


70


. The arrows in

FIG. 2

show that directions in which compressor discharge air flows within combustor


24


. As shown, part of the air flows over the outermost surface of outer liner


68


, part flows into combustion chamber


50


, and part flows over the innermost surface of inner liner


70


.




Each of outer and inner liners


68


,


70


, respectively, can be provided with a plurality of dilution openings


72


to allow additional air to enter the combustor for completion of the combustion process before the combustion products enter turbine nozzle


58


. Additionally, outer and inner liners


68


,


70


, respectively, can also be provided in a stepped form, as shown, to include a plurality of annular step portions


74


that are defined by relatively short, inclined, outwardly-flaring annular panels


76


that include a plurality of smaller, circularly-spaced cooling air apertures


78


for allowing some of the air that flows along the outermost surfaces of outer and inner liners


68


,


70


, respectively, to flow into the interior of combustion chamber


50


. Those inwardly-directed air flows pass along the inner surfaces of outer and inner liners,


68


,


70


, respectively, those surfaces that face the interior of combustion chamber


50


, to provide a film of cooling air along the inwardly-facing surfaces of each of the inner and outer liners at respective intermediate annular panels


80


.




As shown in

FIG. 2

, a plurality of axially-extending fuel nozzle assemblies


56


are disposed in a circular array at the upstream end of combustor


24


and extend into inlet


52


of annular combustion chamber


50


. The upstream portions of each of inner and outer liners


68


,


70


, respectively, are spaced from each other in a radial direction and define an outer cowl


82


and an inner cowl


84


, the spacing between the forwardmost ends of which defines combustion chamber inlet


52


to provide an opening to allow compressor discharge air to enter combustion chamber


50


. The fuel nozzle assemblies hereinafter described can be disposed in a combustor in a manner similar to the disposition of fuel injectors


56


shown in FIG.


2


.




A combustion chamber having a fuel nozzle assembly in accordance with one embodiment of the present invention is shown in FIG.


3


. Annular combustion chamber


90


is contained within an annular engine outer casing


92


and is spaced inwardly therefrom to define an outer wall of an outer flow channel


94


for compressor discharge air to pass therethrough for cooling purposes. Combustion chamber


90


includes an annular combustor outer liner


96


and an annular combustor inner liner


98


, and it extends axially downstream for a predetermined distance. The upstream end of combustion chamber


90


includes an annular dome


100


with suitable air entry holes to admit compressor discharge air, and that extends inwardly and forwardly to a fuel nozzle assembly


102


. The cross-sectional area of combustion chamber


90


diminishes in a downstream direction to correspond at its downstream end with the cross sectional area of first stage turbine nozzle


104


into which the combustion products pass.




An annular inner casing


106


is provided radially inwardly of inner liner


98


to confine air from the compressor discharge to pass along the outer surface of combustor inner liner


98


and also to shield other engine internal components, such as the engine drive shaft (not shown), from the heat generated within combustion chamber


90


.




In the embodiment as shown, compressor discharge air flows to combustion chamber


90


through an annular duct


108


that discharges into an enlarged cross-sectional area diff-user section


110


immediately upstream of combustion chamber


90


. Diffuser section


110


is in communication with outer flow channel


94


, with an inner flow channel


112


, and with fuel nozzle assembly


102


. A major portion of the compressor discharge air enters combustion chamber


90


through and around fuel nozzle assembly


102


while the remaining compressor discharge air flows upwardly through outer flow channel


94


and downwardly through inner flow channel


112


around combustion chamber


90


for cooling purposes.




Fuel nozzle assembly


102


is in communication with a source of pressurized fuel (not shown) through a fuel inlet


114


. Nozzle assembly


102


is suitably carried by engine outer casing


116


and is rigidly connected thereto, such as by bolts or the like. An igniter


118


is positioned downstream of the fuel nozzle holder and extends through outer casing


116


and into combustion chamber


90


to provide initial ignition of the fuel-air mixture within the combustion chamber. Fuel nozzle assembly


102


provides a central, primary combustion region


120


into which fuel is injected from a primary fuel injector


122


, and an annular, secondary combustion region


124


into which fuel is injected from an annular, secondary fuel injector


126


that is radially outwardly spaced from and that surrounds primary fuel injector


122


.




Depending upon the size of the engine, as many as twenty or so fuel nozzle assemblies can be disposed in a circular array at the inlet of the combustion chamber. Fuel injectors


122


,


126


of each fuel nozzle assembly


102


are received in a respective annular combustor dome


100


that extends forwardly from and is connected with the forwardmost ends of each of outer liner


96


and inner liner


98


.




An outer cowl


188


extends forwardly from the forwardmost edge of outer liner


96


. Outer cowl


188


is curved inwardly toward fuel injector


122


and terminates at an outer cowl lip


188




a


. Similarly, an inner cowl


189


extends forwardly from the forwardmost edge of inner liner


98


and is also curved inwardly toward fuel injector


122


. Inner cowl


189


terminates at an inner cowl lip


189




a


. Each of outer cowl lip


188




a


and inner cowl lip


189




a


are spaced from each other in a radial direction, relative to the engine longitudinal axis, to define an annular opening through which compressor discharge air can pass to enter combustion chamber


90


.





FIGS. 4 and 4



a


show the fuel nozzle assembly of

FIG. 3

in greater detail. As shown in

FIG. 4

, the fuel outlet end of fuel nozzle assembly


102


that is received within combustor dome


100


is generally axisymmetric and includes a central, primary combustion region


120


and a surrounding, annular, secondary combustion region


124


. Primary combustion region


120


includes primary fuel injector


122


that is surrounded by a concentric, primary annular member


130


to define therebetween an inner annular air passageway


132


. Annular housing


130


is radially outwardly spaced from primary fuel injector


122


and is connected therewith by a plurality of radially-extending inner swirl vanes


134


. Swirl vanes


136


are inclined both radially and axially relative to axis


103


of fuel nozzle assembly


102


, to impart a rotational component of motion to the incoming compressor discharge air that enters through inlet


138


, to cause the air to swirl in a generally helical manner within annular passageway


132


. Annular member


130


is so configured as to surround primary fuel injector


122


and to provide an inner, substantially constant cross-sectional area, annular flow channel around the outer surface of primary fuel injector


122


, and to provide downstream of injector face


140


a first diffuser section


142


by way of an outwardly-flaring wall


144


.




A second annular member


146


surrounds and is spaced radially outwardly of primary annular member


130


. Second annular member


146


includes an outer wall


148


and an inner wall


150


, wherein inner wall


150


includes first axially extending surface


152


, a reduced diameter intermediate section


154


, and an outwardly-diverging outer section


156


that terminates in a radially outwardly extending flange


158


. Inner wall


150


defines with primary annular member


130


an outer annular air passageway


160


.




Second annular member


146


is connected with primary annular member


130


by a plurality of radially-extending outer swirl vanes


164


. As was the case with inner swirl vanes


134


, outer swirl vanes


164


are also inclined both radially and axially relative to fuel nozzle assembly axis


103


to impart a rotational component of motion to compressor discharge air that enters outer passageway


160


at inlet


166


, and to cause the air to swirl in a generally helical manner as it passes through passageway


160


. The direction of rotation of the air stream within passageway


160


can be the same as the direction of rotation of the air stream within passageway


132


. If desired, however, the directions of rotation of the respective air streams can be in opposite directions, the directions of rotation depending upon the fuel nozzle assembly size and configuration, as well as the operating conditions within a particular combustion chamber design.




Air passageways


132


and


160


, as well as the arrangement of inner swirl vanes


134


and outer swirl vanes


164


, are shown in the cross-sectional view provided in FIG.


5


. As there shown, the respective swirl vanes are so disposed as to impart rotation to the respective flow streams that pass therethrough, but in opposite rotational directions relative to fuel nozzle assembly axis


103


.




Second annular member


146


also defines an inner wall of an annular housing


168


that includes an outer annular wall


170


. Housing


168


encloses secondary fuel injector


126


that includes a plurality of radially-outwardly-directed circumferential openings


172


that are positioned opposite from respective larger diameter radial openings


174


provided in outer wall


170


. Openings


172


allow fuel to issue through respective openings


174


into secondary combustion region


124


.




Carried radially outwardly of and opposite from annular housing


168


is annular outer ring


128


. A radially-inwardly-extending forward wall


182


of outer ring


128


terminates in an axially-extending collar


184


that is in contact with a lip


186


of fuel nozzle assembly


102


that overlies part of the forward portion of housing


168


. An annular outer wall


190


extends between forward wall


182


and a radially-outwardly-extending rear wall


192


that defines a flange. Annular outer wall


190


includes a plurality of substantially rectangular openings


194


that have their major axes disposed in an axial direction, relative to fuel nozzle axis


103


, to allow the passage of compressor discharge air through openings


194


and into secondary combustion region


124


. The portions


196


of wall


190


between adjacent openings


194


are inclined relative to axis


103


in a radial direction to define swirl vanes for imparting a rotational flow component to the incoming compressor discharge air so that as the air flows through secondary combustion region


124


it travels in a substantially helical path. The arrangement of openings


194


and swirl vanes


196


is shown in cross section in FIG.


6


.




Cooling air enters annular passageway


176


to cool secondary fuel injector


126


. The cooling air flows toward and through a plurality of openings that are provided in end wall


180


of annular housing


168


. As shown in

FIGS. 4

,


4




a


, and


7


, an inner circular array of axially-extending cooling air apertures


198


is provided in end wall


180


, and an intermediate circular array of axially-extending cooling air apertures


200


is provided radially outwardly of the inner circular array. Apertures


198


and


200


can have substantially the same diameter. Preferably, apertures


198


and


200


in the inner and intermediate circular arrays are staggered with respect to each other to provide a substantially uniform flow field within gap


202


to cool flange


158


, which is directly exposed to high temperature combustion products.




As best seen in

FIG. 4



a


, also provided in end wall


180


and positioned radially outwardly of apertures


200


defining the intermediate circular array is an outermost circular array of apertures


204


. Apertures


204


are outwardly and rearwardly inclined relative to fuel nozzle assembly axis


103


to provide a plurality of jets of air that issue in a downstream and in an outward direction. Inclined apertures


204


are so positioned as to cause the air jets that issue therefrom to pass beyond the periphery of flange


158


and toward the innermost portion of secondary combustion region


124


. In contrast, axially-extending apertures


198


and


200


are disposed to cause the air jets that issue therefrom to impinge directly on the upstream surface of flange


158


. Apertures


204


can be inclined relative to axis


103


of fuel nozzle assembly


102


at an angle of from about 40° to about 50°.




The mode of operation of the fuel nozzle assembly shown in

FIG. 4

is shown in diagrammatic form in FIG.


8


. In a first combustion stage, fuel is supplied to primary fuel injector


122


and mixes with swirling air within first diffuser section


142


to provide a combustible fuel-air mixture that expands into and within primary combustion region


120


. Surrounding, counter-rotating air that emanates from outer passageway


160


also expands and combines outside of primary annular member


130


to form a swirling, annular, primary recirculation zone


210


within which combustion of the fuel-air mixture continues to take place. The first stage combustion system is utilized under engine idling and low power demand conditions, and the improved mixing and recirculation provided by the disclosed arrangement results in lower HC and CO emissions.




Activation of the second stage of combustion, by injecting fuel from secondary fuel injectors


126


into secondary combustion region


124


, occurs when additional output thrust is demanded. The air for combustion within secondary combustion region


124


flows inwardly through openings


194


and is swirled by the inclination of swirl vanes


196


to form a swirling, annular flow pattern within secondary combustion region


124


. As the combustion products move axially outwardly beyond flange


192


of annular outer ring


128


, they rapidly diffuse and form a secondary recirculation zone


212


. The primary and secondary recirculation zones interact and partially intermix in an annular interaction zone


214


that is immediately adjacent and downstream of flange


158


at the downstream end of annular housing


168


.




When combustion is taking place within interaction region


214


, the outward radial component of the cooling air that issues from the gap between the flange and the end wall of the secondary annular housing helps to reduce the formation of undesirable NO


x


emissions by increasing secondary fuel dispersion and promoting additional mixing within the secondary combustion zone. That cooling air flow is the air that issues from apertures


198


,


200


, and


204


in end wall


180


.




When only the first stage of fuel nozzle assembly


102


is in operation, contact between primary recirculation zone


210


and swirling cooling air that enters the combustor through openings


194


in annular outer ring


128


is delayed to thereby improve low power emissions by allowing more complete combustion to occur in the primary combustion zone before cooling of that zone is allowed to occur. The delayed cooling results from the radial separation of the primary and secondary flow streams, and also by virtue of the angular jets that issue from openings


204


that urge the cooling air from region


124


, within which combustion is not then taking place, to flow outwardly, allowing combustion within the primary combustion region to proceed to completion.




The inclination of apertures


204


relative to outer wall


170


and relative to end wall


180


provides two benefits. First, a substantially conical air curtain that because of its downstream-directed axial component of velocity causes the boundary layer of air that lies against the outermost surface of outer wall


170


to flow more rapidly, which improves the tolerance to flashback within secondary combustion region


124


. Second, the substantially conical air curtain serves to maintain separation of the combustion streams that emanate from primary combustion zone


120


and secondary combustion zone


124


, allowing the combustion process within each stream to proceed toward completion with substantial interaction until a point that is further downstream.




Additionally, the angled openings promote secondary atomization, faster droplet evaporation, and better mixing of the fuel and air, and also urges the secondary combustion zone products outwardly and away from the primary combustion zone products to delay intermixing, and therefore the secondary fuel that is entrained within the secondary recirculation zone is delayed from entering the hot primary recirculation zone, thereby diminishing the likelihood of formation of NO


x


. Those flows coalesce further downstream at a point where the primary combustion zone is at a somewhat lower temperature.




Although particular embodiments of the present invention have been illustrated and described, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit of the present invention. Accordingly, it is intended to encompass within the appended claims all such changes and modifications that fall within the scope of the present invention.



Claims
  • 1. A fuel nozzle assembly for a gas turbine engine, said fuel nozzle assembly comprising:a primary fuel injector having a central axis, wherein the primary fuel injector is disposed for injecting a primary fuel spray into a primary air stream; a secondary fuel injector positioned radially outwardly of the primary fuel injector for injecting a secondary fuel spray into a secondary air stream that is spaced radially outwardly of and that surrounds the primary air stream; and a primary air jet positioned between the primary fuel injector and the secondary fuel injector, wherein the primary air jet is inclined at a first angle of inclination relative to the primary fuel injector central axis to direct a portion of an incoming air stream between the primary air stream and the secondary air stream in an angular, downstream direction relative to the primary air stream, and a secondary air jet that issues in a direction toward the secondary air stream at a second angle of inclination relative to the primary fuel injector central axis, wherein the second angle of inclination is greater than the first angle of inclination.
  • 2. A fuel nozzle assembly in accordance with claim 1, wherein the primary air jet is defined by a plurality of circularly-disposed air jets that are substantially uniformly distributed around and downstream of the primary fuel injector.
  • 3. A fuel nozzle assembly in accordance with claim 2, wherein the primary air jet defines a substantially continuous annular air curtain between the primary air stream and the secondary air stream and has a velocity component aligned with the primary fuel injector central axis and a velocity component that is perpendicular to the primary fuel injector central axis.
  • 4. A fuel injector in accordance with claim 3, wherein the inclination of the primary air jet is between about 40° and about 50° relative to the primary fuel injector central axis.
  • 5. A fuel nozzle assembly in accordance with claim 1, wherein the primary and secondary air streams each include a tangential velocity component to provide swirling primary and secondary air streams.
  • 6. A fuel nozzle assembly in accordance with claim 5, wherein the primary and secondary air streams swirl in the same direction relative to the primary fuel injector central axis.
  • 7. A fuel nozzle assembly in accordance with claim 1, wherein the secondary air jet issues toward the secondary air stream in a substantially radial direction relative to the primary fuel injector central axis.
  • 8. A fuel nozzle assembly in accordance with claim 1, wherein the secondary air jet initially issues from an annular cooling air passageway in a substantially axial direction relative to the primary fuel injector central axis and impinges against a substantially radially-extending flange that deflects the secondary air jet from a substantially axial initial direction to a substantially radial direction.
  • 9. A fuel nozzle assembly for a gas turbine engine combustor for staged combustion, said nozzle assembly comprising:a primary fuel injector having a surrounding annular passageway that includes a plurality of circumferentially-disposed swirl vanes to provide a surrounding primary coaxial swirl region of incoming primary combustion air about a fuel spray emanating from the primary fuel injector for improved fuel-air mixing in a primary combustion region; an annular ring coaxial with the primary fuel injector and spaced radially outwardly therefrom to define a secondary combustion region, the ring having a plurality of circumferentially-spaced, elongated, axially-extending openings to provide a secondary coaxial swirl region of incoming secondary combustion air that swirls radially outwardly of the primary coaxial swirl region; and an annular housing positioned between the annular ring and the primary fuel injector, the annular housing enclosing a plurality of circularly-disposed secondary fuel injectors and including an end wall that faces in a downstream direction and an annular outer wall having a plurality of radial openings to allow fuel to issue from the secondary fuel injectors into the secondary swirl region, the housing including an annular inner wall spaced inwardly of and coaxial with the outer wall, the inner wall flaring outwardly to define an outer diffuser region downstream of the primary fuel injector and terminating in a radially-outwardly-extending flange spaced axially downstream of the end wall to define a gap therebetween, and a plurality of circularly-disposed, spaced, cooling air apertures in the end wall to allow passage therethrough of cooling air for cooling the outwardly extending flange.
  • 10. A fuel nozzle assembly in accordance with claim 9, wherein the primary fuel injector is oriented to spray fuel in an axial direction.
  • 11. A fuel nozzle assembly in accordance with claim 9, wherein the secondary fuel injectors are oriented to spray fuel in a substantially radial direction.
  • 12. A fuel nozzle assembly in accordance with claim 10, wherein the secondary fuel injectors are oriented to spray fuel in a substantially radial direction.
  • 13. A fuel nozzle assembly in accordance with claim 9, wherein the end wall includes a single circularly-disposed array of cooling air apertures.
  • 14. A fuel nozzle assembly in accordance with claim 9, wherein the end wall includes an outer, circularly-disposed array of cooling air apertures and an inner, circularly-disposed array of cooling air apertures.
  • 15. A fuel nozzle assembly in accordance with claim 11, wherein the outer and inner arrays of cooling air apertures are offset from each other in a circular direction to provide a substantially uniform flow field.
  • 16. A fuel nozzle assembly in accordance with claim 9, including an outermost circular array of cooling air apertures disposed to issue air jets that flow in an inclined downstream and outward direction relative to the fuel assembly axis.
  • 17. A fuel nozzle assembly in accordance with claim 16, including an inner circular array of cooling air apertures disposed to issue air jets that flow in an axial direction to impinge upon and to cool the flange.
  • 18. A fuel nozzle in accordance with claim 17, wherein the air jets from the outermost array of cooling air apertures pass outwardly of the flange to define a curtain of air to separate a primary combustion region from a secondary combustion region.
  • 19. A fuel nozzle assembly in accordance with claim 18, wherein the angle of inclination of the outermost array of cooling air apertures is between about 40° and about 50°.
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