The invention relates generally to gas turbine engines and, more particularly, to fuel nozzles for such engines.
Gas turbine engine combustors employ a plurality of fuel nozzles, typically arranged in an annular configuration, to spray the fuel into the combustion chamber of an annular combustor. Each of these fuel nozzles generates a spray of fuel which is generally conical in shape and which defines a generally circular cross-sectional profile, as shown in
Accordingly, there is a need for an improved fuel nozzle for a gas turbine engine combustor which permits, inter alia, a reduction in the total number of parts of such combustors and thus lowers overall production costs.
It is therefore an object of this invention to provide an improved fuel nozzle for a gas turbine engine.
In one aspect, the present invention provides a fuel nozzle for use in a combustor of a gas turbine engine, the fuel nozzle comprising: a nozzle body defining at least one fuel flow passage therethrough; a spray tip mounted to the nozzle body, the spray tip having a central fuel ejection nozzle in flow communication with the at least one fuel flow passage and defining a fuel spray axis, the central fuel ejection nozzle ejecting fuel out of the spray tip in an initially conical fuel spray about the fuel spray axis; at least a first series of airflow passages disposed in said spray tip radially outwardly from the central fuel ejection nozzle, said first series of airflow passages including opposed groups of airflow passages, said opposed groups of airflow passages being circumferentially spaced apart and located on opposite sides of a transverse axis extending through said central fuel ejection nozzle perpendicularly to said fuel spray axis; and wherein said opposed groups of said first series of airflow passages are oriented towards said transverse axis such as to produce opposed fuel spray shaping air jets which intersect the initially conical fuel spray to generate a differently shaped final fuel spray.
In another aspect, the present invention provides a gas turbine engine combustor assembly comprising: a combustor liner enclosing a combustion chamber, the combustor liner having an annular dome portion; a plurality of fuel nozzles disposed in the annular dome portion for injecting fuel into the combustion chamber, the fuel nozzles being equally circumferentially spaced apart about the annular dome portion to define an annular axis interconnecting the fuel nozzles, each of said fuel nozzles including: a spray tip having a central fuel ejection nozzle in flow communication with at least one fuel flow passage which receives fuel from a fuel source, the central fuel ejection nozzle defining a fuel spray axis and ejecting fuel into the combustion chamber in an initially conically shaped fuel spray about the fuel spray axis; a first series of airflow passages disposed in said spray tip radially outwardly from the central fuel ejection nozzle, said airflow passages including opposed groups of airflow passages, said opposed groups of airflow passages being circumferentially spaced apart in the spray tip and located on opposite sides of a transverse axis extending through said central fuel ejection nozzle perpendicularly to said fuel spray axis; said opposed groups of airflow passages being oriented towards said transverse axis such as to produce opposed fuel spray shaping air jets, said fuel spray shaping air jets intersecting said initially conical fuel spray such as to generate a final fuel spray having an elliptical cross-sectional shape defining a major axis parallel to said transverse axis and a minor axis perpendicular thereto.
In yet another aspect, the present invention provides a fuel injection system of a gas turbine engine, the system comprising a fuel manifold, a plurality of nozzles mounted to said manifold and having spray tips for injecting an air/fuel mixture into a combustor of the gas turbine engine, at least one of said nozzles having a central fuel ejection nozzle and defining therein at least one fuel flow passage providing fluid flow communication between said fuel manifold and said central fuel ejection nozzle, a plurality of airflow passages disposed within said spray tip, the airflow passages including at least a first and second group of circumferentially spaced apart fuel-spray shaping airflow passages disposed on opposite sides of a transverse axis and oriented towards each other such as to produce opposed fuel spray shaping air jets, said fuel spray shaping air jets intersecting a fuel spray ejected out of said central fuel ejection nozzle to generate a shaped final fuel spray.
Further details of these and other aspects of the present invention will be apparent from the detailed description and figures included below.
Reference is now made to the accompanying figures depicting aspects of the present invention, in which:
a is a plan view of a schematic representation of spray coverage produced by the fuel nozzles of the present invention;
b is a plan view of a schematic representation of spray coverage produced by fuel nozzles of the prior art;
a is a schematic cross-sectional view of the fuel nozzle of
b is a cross-section of the initially fuel spray, taken through line 7b-7b of
c is a cross-sectional of the final shaped fuel spray, taken through line 7c-7c of
Fuel is injected into the combustor 16 of the gas turbine engine 10 by a fuel injection system 20, which includes a fuel source (not shown), at least one fuel conveying assembly or internal fuel manifold 22 and a number of fuel nozzles 24 engaged with the fuel manifold and which are operable to inject fuel into the combustor 16 for mixing with the compressed air from the compressor 14 and ignition of the resultant mixture. The fan 12, compressor 14, combustor 16, and turbine 18 are preferably all concentric about a common central longitudinal axis 11 of the gas turbine engine 10. The combustor 16 is annular (and in at least one embodiment, an annular reverse flow combustor), and thus defines both an annular internal combustion chamber 17 therewithin and an annular upstream or dome end wall 26 through which the fuel nozzles 24 protrude for injecting the air/fuel mixture into the combustion chamber 17 of the combustor 16.
Referring to
As seen in
Referring back to
The spray tip 28 of the fuel nozzle 24 also provides air flow which mixes with the fuel spray ejected from the fuel ejection nozzle 34, which helps to achieve a desired final air/fuel mixture which is sprayed into the combustor for combustion. In order to provide the air flow, the spray tip 28 includes a number of airflow passages therein.
These airflow passages include at least a first series of airflow passages 40 disposed in a radially outer region of the spray tip 28, i.e. radially outward from the central fuel ejection nozzle 34. The first series of airflow passages 40 includes two opposed groups of airflow passages, namely an outer group and an inner group, which are circumferentially spaced apart about the circular spray tip 28 and located on opposite sides of a transverse axis 42 that extends through the central fuel ejection nozzle 34 and thus both intersects and is substantially perpendicular to the fuel spray axis 38. The transverse axis 42 corresponds to the major axis 94 of the final elliptical spray 90 produced by the fuel nozzles 24, as described above relative to
As shown in
As seen in
It is to be understood that this elliptically shaped final fuel spray produced by the fuel spray shaping air jets of the fuel nozzles 24 is but one possible configuration and/or shape which can be generated by directing the shaping air jets onto the initially conical fuel spray. For example, the final fuel spray generated by the fuel nozzles 24 can be substantially flat, rectangular, oblong or any other possible different spray shape which the initial spray can be shaped or formed into and which may be suitable in a gas turbine engine combustor. The first series of airflow passages 40 which produce the opposed fuel spray shaping air jets may be angled within the spray tips such that, in additional to producing spray shaping air jets which will be directed at least partially towards to the central fuel ejection axis, may be angles at least partially tangentially about the spray tip such as to produce a swirling flow about this central fuel ejection axis of the fuel nozzle. Thus, the fuel spray shaping air jets can also impart, in one embodiment, swirling motion to the fuel spray being ejected.
The spray tip 28 of the fuel nozzle 24 also includes, in at least one embodiment, a second series of airflow passages 50. The airflow passages of this second series 50 are located radially inwardly of the first series of airflow passages 40 on the spray tip, but still radially outward of the central fuel ejection nozzle 34. The second series 50 of airflow passages are disposed circumferentially about the central fuel ejection nozzle 34 in close proximity thereto. The airflow passages of this second series 50 are equally spaced apart and form an annular group of airflow passages which direct air directly into the initially conical fuel spray being ejected out of the fuel spray nozzle 34. The airflow provided by the second series 50 of airflow passages aids with the atomization of the fuel, however does not substantially change the shape of the fuel spray profile. The apertures of the second series of airflow passages 50 may also define a circular cross-sectional shape, and may be commonly angled or inclined within the spray tip such as to produce a ring of swirling air flowing out of the exit openings thereof.
As seen in
Referring now to
Referring to
Other modifications are of course possible, and the above description is meant to be exemplary only. One skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. For example, the number, size, layout and arrangement of the airflow apertures in the spray tip of the fuel nozzle may be varied, while nonetheless using opposed groups of airflow apertures to produce fuel spray shaping air jets that create an elliptically shaped final fuel spray profile. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
2151540 | Varga | Mar 1939 | A |
2946185 | Bayer | Jul 1960 | A |
3213523 | Boehler | Oct 1965 | A |
3472025 | Simmons et al. | Oct 1969 | A |
3521824 | Wilcox | Jul 1970 | A |
4100733 | Streibel et al. | Jul 1978 | A |
4218020 | Reider | Aug 1980 | A |
4322945 | Peterson et al. | Apr 1982 | A |
4327547 | Hughes et al. | May 1982 | A |
4404806 | Bell, III et al. | Sep 1983 | A |
4483137 | Faulkner | Nov 1984 | A |
4696157 | Barbier et al. | Sep 1987 | A |
4726182 | Barbier et al. | Feb 1988 | A |
4902409 | Clark | Feb 1990 | A |
4941617 | Russell et al. | Jul 1990 | A |
5036657 | Seto et al. | Aug 1991 | A |
5211005 | Hovnanian | May 1993 | A |
5231833 | Maclean et al. | Aug 1993 | A |
5253471 | Richardson | Oct 1993 | A |
5271219 | Richardson | Dec 1993 | A |
5331805 | Myers et al. | Jul 1994 | A |
5351475 | Ansart et al. | Oct 1994 | A |
5396759 | Richardson | Mar 1995 | A |
5400968 | Sood | Mar 1995 | A |
5419115 | Butler et al. | May 1995 | A |
5423178 | Mains | Jun 1995 | A |
5570580 | Mains | Nov 1996 | A |
5579645 | Prociw et al. | Dec 1996 | A |
5598696 | Stotts | Feb 1997 | A |
5622489 | Monro | Apr 1997 | A |
5679135 | Carl | Oct 1997 | A |
5737921 | Jones et al. | Apr 1998 | A |
5771696 | Hansel et al. | Jun 1998 | A |
5848525 | Spencer | Dec 1998 | A |
5941076 | Sandelis | Aug 1999 | A |
5956955 | Schmid | Sep 1999 | A |
5983642 | Parker et al. | Nov 1999 | A |
5996335 | Ebel | Dec 1999 | A |
6024301 | Hurley et al. | Feb 2000 | A |
6082113 | Prociw et al. | Jul 2000 | A |
6109038 | Sharifi et al. | Aug 2000 | A |
6119459 | Gomez et al. | Sep 2000 | A |
6141968 | Gates et al. | Nov 2000 | A |
6149075 | Moertle et al. | Nov 2000 | A |
6240732 | Allan | Jun 2001 | B1 |
6247317 | Kostka | Jun 2001 | B1 |
6256995 | Sampath et al. | Jul 2001 | B1 |
6289676 | Prociw et al. | Sep 2001 | B1 |
6463739 | Mueller et al. | Oct 2002 | B1 |
6625971 | Graves | Sep 2003 | B2 |
6676048 | Tiemann | Jan 2004 | B1 |
6761035 | Mueller | Jul 2004 | B1 |
6871488 | Oskooei et al. | Mar 2005 | B2 |
7117678 | Sampath et al. | Oct 2006 | B2 |
7721545 | Cayre et al. | May 2010 | B2 |
7891190 | Commaret et al. | Feb 2011 | B2 |
20030014979 | Summerfield et al. | Jan 2003 | A1 |
20040040306 | Prociw et al. | Mar 2004 | A1 |
20050039456 | Hayashi | Feb 2005 | A1 |
Number | Date | Country |
---|---|---|
1013153 | Jul 1977 | CA |
2307186 | May 1999 | CA |
0 660 038 | Jun 1995 | EP |
0 732 547 | Sep 1996 | EP |
0 939 275 | Sep 1999 | EP |
1 069 377 | Jan 2001 | EP |
2 404 976 | Feb 2004 | GB |
WO-9504244 | Feb 1995 | WO |
WO-2007043820 | Apr 2007 | WO |
Number | Date | Country | |
---|---|---|---|
20080307791 A1 | Dec 2008 | US |