Fuel oil supply circuit for an oil burner having a solenoid valve in parallel circuit with diaphragm valve for controlling oil flow at start up

Information

  • Patent Grant
  • 6835062
  • Patent Number
    6,835,062
  • Date Filed
    Friday, December 14, 2001
    22 years ago
  • Date Issued
    Tuesday, December 28, 2004
    19 years ago
Abstract
A fuel oil supply circuit that includes two bypass mechanisms for burner startup including an electrical valve bypass in parallel circuit with a mechanical valve bypass. The fuel oil supply circuit includes an oil pump that is adapted to pressurize fuel oil and a downstream regulating valve assembly that is adapted to regulate pressurized fuel flow to the nozzles of the burner. A solenoid valve controls flow of pressurized fuel oil through the regulating valve assembly to the nozzles. The solenoid valve has a first state keeping the regulating valve assembly closed, and a second state allowing the regulating valve assembly to open. A diaphragm valve is fluidically connected to the pump in parallel circuit with the regulating piston assembly to provide an alternative bypass mechanism as a backup for the electrical solenoid valve.
Description




FIELD OF THE INVENTION




The present invention relates generally to oil burners, and more particularly relates to valve mechanisms for controlling oil flow upon start up and shut down of oil burners.




BACKGROUND OF THE INVENTION




Oil burner units have in the past been provided with regulating valves interposed between the nozzles or nozzle which discharge fuel into the combustion chamber and the fuel pump which supplies fuel oil to the nozzles. Generally, these regulating valves open upon delivery of a predetermined supply pressure from the pump, regulate a substantially constant pressure flow to the burner nozzles, and shut off the supply of fuel oil to the nozzles when the pump is turned off upon shut down. In addition to regulating the pressure of fuel oil delivered to the burner nozzles, these valves often have a bypass function of diverting an excess portion of the fuel oil pressurized and delivered by the pump back to the tank or pump reservoir so that only a portion of the fuel oil supplied by the pump is delivered to the nozzles.




One of the problems that has been dealt with in the past is that transient variations in the fuel oil discharge from the nozzles at startup and/or shutdown cause highly undesirable smoking and soot production in the combustion chamber at these times. One known attempt of remedying this problem has been to arrange a mechanical valve bypass, which typically comprises a diaphragm valve (typically in association with a cone valve) downstream of the fuel pump. For example, mechanical valve bypass mechanisms are shown in U.S. Pat. No. 5,692,680 to Harwath, U.S. Pat. No. 5,145,328 to Harwath, and U.S. Pat. No. 3,566,901 to Swedberg, the entire disclosures of these patents are hereby incorporated by reference. This mechanical valve bypass has an open position that returns fuel oil to the tank or pump reservoir (typically through the diaphragm valve) for moments directly after burner startup and upon loss of pressure upon shut down. When sufficient pressure is present, the mechanical valve bypass closes and fuel is allowed to flow through the regulating valve to the nozzles for combustion.




Although the mechanical valve bypass (e.g. the diaphragm valve) has provided acceptable results with respect to reducing most soot production and smoking in the combustion chamber, there is still some smoking and soot production with this approach. This is due to the fact that the blower of the burner is not fully up to speed when the diaphragm valve closes and fuel oil is ported to the nozzles. A good draft up the chimney is also not established at this point. A less than desirable fuel to air ratio still exists momentarily upon start up using the combination of the cone valve and the diaphragm valve.




Attempts have been made to overcome the drawbacks of mechanical valve bypass mechanisms and to provide for longer fuel oil bypass time periods at burner start up. Specifically, according to some fuel oil supply circuits, the mechanical valve bypasses have been eliminated and replaced with electrical control devices such as solenoid valves, which either block flow or bypass flow through the regulating valves to prevent the regulating valves from opening. This prevents flow to the burner nozzles upon startup. For example, fuel pump units according to this fuel circuit arrangement are commercially available from the present assignee, Suntec Industries, Inc. and sold under SUNTEC MODEL A-7400 FUEL UNIT, SUNTEC MODEL B-8400 FUEL UNIT and SUNTEC MODEL A-2100 FUEL UNIT. With electrical control, it is known to provide the solenoid devices with a thermistor that delays movement of the solenoid valve and thereby prevents the opening of the regulator valve. Longer times periods and hence better control can be achieved with thermistor operated solenoid valves over mechanical valve bypasses.




It is also known to use electronic control over the solenoid instead of thermistors to control opening of the regulating valve. The solenoid valve can be controlled directly by the burner control. This provides more precise or exact control over the opening and closing of the regulating valve and thereby provides better results. One problem that can occur with electrical solenoid valves is that improper installation or incompatible electrical set ups can cause failure of the solenoid to delay fuel oil flow to the nozzles upon burner start up. Improper installation can thus cause the regulating valve to open immediately upon burner start up and thereby result in undesirable smoking and soot production in the combustion chamber.




BRIEF SUMMARY OF THE INVENTION




In view of the foregoing it is a primary objective of the present invention to provide a fuel oil supply circuit for an oil burner that more reliably prevents smoking and/or soot production upon burner start up and/or shutdown.




In accordance with these and other objectives, the present invention is directed toward a fuel oil supply circuit that includes two mechanisms for preventing fuel flows to nozzles at burner startup including an electrical control or solenoid valve in parallel circuit with a mechanical valve bypass. The provision of two mechanisms arranged such that one backs up the other better ensures that smoking and soot production is maintained at acceptable levels in the burner, even if for example, the electrical system fails or is improperly installed.




According to disclosed embodiments of the present invention, the fuel oil supply circuit includes an oil pump that is adapted to pressurize fuel oil and a downstream regulating valve assembly that is adapted to regulate pressurized fuel flow to the nozzles of the burner. The regulating valve assembly has an inlet receiving the pressurized fuel oil and an outlet port connected with the nozzles. A solenoid valve controls flow of pressurized fuel oil through the regulating valve assembly to the nozzles. The solenoid valve has a first state keeping the regulating valve assembly closed, and a second state allowing the regulating valve assembly to open. A diaphragm valve is fluidically connected to the pump in parallel circuit with the regulating piston assembly to provide a backup for the solenoid valve. The diaphragm valve has a first position allowing flow of pressurized oil through a return to the fuel supply and a second position forcing oil to flow to the regulating valve assembly.




According to one embodiment of the present invention the solenoid valve bypasses fuel through a return passage leading back to the fuel supply while in the first state. This causes the fuel pressure to stay sufficiently low in the regulating valve assembly such that the regulating valve is kept closed under the force of a spring.




According to another embodiment of the present invention, the solenoid valve blocks fuel flow and prevents fuel from flowing through an outlet port of the regulating valve assembly. This keeps the regulating valve assembly closed.




Other objectives and advantages of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention, and together with the description serve to explain the principles of the invention. In the drawings:





FIG. 1A

is a schematic representation of a new and improved oil pumping system according to a first embodiment of the present invention illustrated under normal burner operating conditions.





FIG. 1B

is an enlarged view of the regulating valve assembly and solenoid control valve shown in

FIG. 1A

, illustrated in a different state at start up.





FIG. 2A

is a schematic representation of a new and improved oil pumping system according to a second embodiment of the present invention illustrated under normal burner operating conditions.





FIG. 2B

is an enlarged view of the regulating valve assembly and solenoid control valve shown in

FIG. 2A

, illustrated in a different state at start up.











While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.




DETAILED DESCRIPTION OF THE INVENTION




As shown in the drawings for purposes of illustration, the invention is embodied in a fuel oil supply circuit


10


of the type used to supply fuel to the combustion chamber


11


of an oil burner such as might be incorporated into a furnace or boiler. The circuit


10


includes a pump


15


that draws fuel oil from an oil supply such as a tank


12


through an intake line


13


.




The pump


15


includes a body or housing


16


and may be of the crescent gear type. An inner gear


17


within the housing is attached to a drive shaft


18


and is eccentrically disposed with respect to an outer gear


19


. A crescent-shaped member


20


is disposed between the non-engaging portions of the teeth on the gears for the purpose of sealing the expanding fluid chambers defined by the gears from the contracting fluid chambers in a well known manner.




The pump shaft


18


is journaled in the housing


16


and is sealed with respect thereto by an elastomeric sealing member which herein is shown in the form of a lip seal


22


. The lip seal


22


is disposed within and seals off a lubrication chamber


23


in the housing.




The pump


15


may communicate with a local fuel oil supply or reservoir


26


that receives fuel oil from the main oil supply or tank


12


. The pump


15


includes a pump inlet


25


that is connected by an inlet passage


27


in the housing to the reservoir


26


. The reservoir


26


is defined by an end cover


29


bolted to one end of the housing


16


and has an intake port


28


to which the intake line


13


is connected. A suitable strainer


30


located within the reservoir


26


between the intake port


28


and the pump inlet


25


serves to filter the fuel oil as it is drawn from the tank to the pump


15


. The pump


15


pressurizes the fuel oil and outputs fuel into a supply passage


32


. A bleed valve


33


may be disposed along the supply passage


32


. The supply passage


32


ultimately delivers fuel oil to a main regulating valve assembly


34


that serves to regulate the pressure of fuel oil and causes fuel flow to nozzles


36


to be of a substantially constant pressure.




Herein, the regulating valve assembly


34


is located in the housing


16


and serves to control the fuel flow from the supply passage


32


to a nozzle passageway


38


that leads to the nozzles


36


. The nozzle passageway


38


is formed partly through a fitting


39


threaded into the housing


16


. The fitting


38


has a projection that defines a valve seat


40


that is adapted to be closed by a hollow piston


42


. The piston


42


is slidably mounted in a pressure chamber


44


and regulates fuel flow entering the chamber


44


through an inlet port


46


. Specifically, the piston


42


controls the flow of fuel entering the inlet port


46


to an outlet port


48


and a return port


49


that leads to a low pressure return passage


50


back to the pump reservoir


26


(or alternatively to the tank


12


). The piston


42


includes a land


52


between ends that regulates fuel flow to the return port


49


and return passage


50


. The return passage


50


may pass through the lubrication chamber


23


so as to lubricate the drive shaft


18


and lip seal


22


. The forward end or disc face


54


of the piston


44


is adapted to engage the valve seat


40


and close the outlet port


48


and nozzle passageway


38


. A coil spring


56


tends to keep the piston


42


in the closed position and seated against the valve seat


40


. A spring adjustment mechanism


57


may be provided to control and adjust the biasing force exerted by the spring


56


.




A solenoid valve


58


controls opening of the regulating valve assembly


34


upon startup and may control closing of the regulating valve assembly


34


upon shut down. The solenoid valve


58


regulates flow through a bypass port


60


that connects with the pressure chamber


44


of the regulating valve assembly


34


. The bypass port


60


drains to the return passage


50


leading back to the pump reservoir


26


. The solenoid valve


58


drives a movable valve element


62


between two states that open or close an opening


63


through a valve seat


64


. The valve seat


64


is situated in the bypass port


60


such that the solenoid valve element


62


can open and close the bypass port


60


. The solenoid valve


58


includes an electrical control element


66


for driving the valve element


62


with electrical lead wires


68


that may connect with the burner control (not shown) or electrical circuit of the shaft motor (not shown) for the drive shaft


18


.




The solenoid valve


58


includes an open state as shown in

FIG. 1B

, wherein the fuel oil is bypassed through the bypass port


60


and return passage


50


. This reduces pressure in the pressure chamber


44


sufficiently such that the regulating valve assembly


34


is kept closed under the action of the spring


56


. The solenoid valve


58


also includes a closed state as shown in

FIG. 1A

in which fuel pressure may build in the pressure chamber


44


and cause the piston member


42


to be lifted off of its seat


40


to allow fuel to flow through the nozzle passageway


38


. While in this state shown in

FIG. 1A

, any excess fuel will cause the piston


42


to slide even further causing the return port


49


to open partially to allow excess fuel to drain and be recycled back to the pump reservoir


26


. This allows fuel flow and pressure through the nozzle passageway


38


to be substantially constant.




The electrical control element


66


may include a thermistor providing a desired time delay for switching the solenoid valve between states. Alternatively, the electronic control (not shown) for the burner may provide the means to control activation of the solenoid control element. In either event, a delay is typically provided in order to provide sufficiently high pump speed and fuel pressure; and also to allow the speed of the blower


70


(which is driven by the same shaft


18


as the pump


15


) to be sufficient to establish a good draft up the chimney


72


of the burner.




In accordance with the invention, a second mechanical bypass mechanism shown herein as a diaphragm valve


74


is arranged in parallel circuit with the first bypass mechanism of the solenoid valve


58


and/or the regulating valve assembly


34


. The diaphragm valve


74


causes the pump


15


to reach a high start-up rpm before the regulating valve assembly


34


opens and causes the regulating valve assembly


34


to close after the pump


15


falls below a certain rpm upon shutdown. The diaphragm valve


74


includes a resilient diaphragm


76


located within a chamber and dividing the chamber into two compartments


78


,


80


. The resilient diaphragm


76


carries a valve member


73


within the second compartment


80


. A spring


75


biases the valve member


74


toward an open position. The valve member


73


is adapted to engage a valve seat


77


which includes an return outlet


79


to a return passage


81


leading back to the pump reservoir


26


(or alternatively to the tank


12


). The first compartment


78


directly communicates with the outlet pressure of the pump


15


. However, the second compartment


80


is subjected to a reduced pressure along the supply passage


32


caused by a restricting valve shown herein as a cone valve


82


.




The cone valve


82


provides for a pressure drop along the supply passage


32


and thereby divides the supply passage


32


into an upstream segment


86


and a downstream segment that is comprised of a first branch passage


88


to the inlet port


46


of the regulating valve assembly


34


and a second branch passage


90


to the second compartment


80


of the diaphragm valve


74


.




With the foregoing arrangement, the spring


75


normally holds the valve member


73


of the diaphragm valve


74


in an open position with respect to the return outlet


79


. When the pump


15


is started, fuel oil from the pump


15


is supplied to the first compartment


78


of the valve


74


through the upstream segment


86


of the supply passage


32


. Fuel oil is also supplied to the second compartment


80


of the valve


74


through the cone valve


82


by way of the second downstream branch passage


90


. During start-up when the pump


15


is at relatively low speed, the flow past the cone valve


82


is relatively low and thus the differential between the pressure the compartments


78


,


80


is insufficient to overcome the spring


75


and close the valve member


73


with respect to the return outlet


79


. As a result, fuel delivered to the second compartment


80


flows through the return outlet


79


and along the return passage


81


to the pump reservoir


26


.




As long as the speed of the pump


15


is relatively low, the valve member


73


of the diaphragm valve


74


remains open and prevents a build up of pressure in the chamber


44


of the regulating valve assembly


34


sufficiently such that the regulating valve assembly


34


remains closed. However, as the pump speed increases, the increased flow past the cone valve


82


causes the pressure differential between the compartments


78


,


80


to increase sufficiently such that the pressure in the first compartment


78


overcomes the combined force of the pressure in the second compartment


80


and spring


75


to close the valve member


75


against the seat


77


and thereby close return flow through the return outlet


79


. This allows for sufficient pressure to build in the regulating valve assembly


34


(assuming the solenoid valve closes) such that the regulating valve assembly


34


can open and fuel oil can be delivered to the nozzles


36


for combustion in the combustion chamber


11


.




The diaphragm valve


74


acts as a back up for the solenoid valve


58


and better ensures that smoking or soot production does not occur in the combustion chamber


11


. The regulating valve assembly


34


remains closed as long as either the diaphragm valve


74


remains open or the solenoid valve


58


remains open. The regulating valve assembly


34


opens only after the diaphragm valve


74


closes and the solenoid valve


58


closes. Because the diaphragm valve


74


is sensitive to pressure and hence pump speed, and the solenoid valve


58


is responsive to electronic signals or a time delay period, different parameters are utilized to control opening of the regulating valve assembly. For example, if the solenoid valve


34


is hooked up incorrectly, is stuck closed, or if the pump does not come up to sufficient speed within the allotted delay time, the regulating valve assembly


34


will not open prematurely and cause substantial smoking and soot production in the combustion chamber


11


due to the diaphragm valve


74


. Thus, under preferred settings, the regulating valve assembly


34


will not open or deliver fuel to the nozzles


36


until a specified pre-purge time has elapsed and the pump has reached its full speed.




Turning to

FIGS. 2A and 2B

, an alternative embodiment of the present invention has been illustrated which is similar to the first embodiment except for the configuration of the regulating valve assembly


134


and the solenoid valve


158


. Because of the similarities, the same reference numbers have been used for like components in

FIGS. 2A and 2B

, except for those components which are materially different which have been to the extent possible referenced with similar characters that are greater in value by 100.




In the second embodiment, the solenoid valve


158


does not bypass flow during startup but instead selectively blocks the flow from entering the nozzle passage


138


and thereby blocks fuel flow to the combustion chamber


11


. This embodiment includes a different type of nozzle fitting


139


threaded into the regulating valve assembly


134


. The nozzle fitting


139


includes an intermediate passage


141


connected to the pressure chamber


144


which is adapted to be closed at one end by the piston


42


and at the other end by a valve element


162


of the solenoid valve


158


. The intermediate passage


141


extends partly through an end portion of the fitting


139


and up into a receptacle opening


145


that receives the solenoid valve


158


. A valve seat insert


147


is mounted in the receptacle opening


145


for cooperation with the solenoid valve


158


. This arrangement provides the regulating valve assembly


134


with two separate outlet ports


148


A and


148


B through which fuel oil must pass to reach the nozzle passageway


138


. The piston


42


continues to be biased by the spring


56


to close the first outlet port


148


A. The solenoid valve element


162


is adapted to close the second outlet port


148


B of the regulating valve assembly


134


.




In operation, as long as the diaphragm valve


74


is open and the pump speed is below a predetermined level, the piston


42


of the regulating valve assembly


134


remains closed at the first outlet port


148


A (regardless of whether the second outlet port is open), and hence the regulating valve assembly


134


remains closed. Once the diaphragm valve


74


closes, the piston


42


of the regulating valve assembly


134


is lifted off of its seat which opens the first outlet port


148


A. However, the regulating valve assembly


134


may still remain closed and fuel is still not permitted to flow through the nozzle passage


138


by virtue of the solenoid valve


158


blocking the second outlet port


148


B. Typically, the diaphragm valve will close very rapidly within a couple of seconds after burner start up and therefore the solenoid valve


158


continues to block the second outlet port


148


B and keep the regulating valve assembly closed for several seconds thereafter even though the piston


42


is lifted off of its seat and the assembly


134


is regulating the fuel oil pressure. During this time, fuel may be bypassed through the excess fuel return port


49


, where it is recirculated back to the pump reservoir


26


or tank


12


. With sufficient pressure lifting the piston


42


off its seat and once the solenoid valve


158


switches states and opens as shown in

FIG. 2A

, the regulating valve assembly


134


opens and allows fuel oil to be supplied through the nozzle passageway


138


to the nozzle


36


. If insufficient pressure is present in the pressure chamber


144


to open the first outlet port


148


A when the solenoid valve


158


opens the second port


148


B, the regulating valve assembly


134


remains closed. However, at this point the solenoid valve


158


having opened the second port


148


B allows the regulating valve assembly


134


to open automatically upon sufficient pressure being generated and received in the pressure chamber


144


.




In the second embodiment, the diaphragm valve


74


is hooked up in parallel circuit with the regulating valve assembly


134


and operates in the same manner as in the first embodiment. Thus, the diaphragm valve advantageously serves to back up the operation of the solenoid valve


158


. If the solenoid valve


158


is hooked up incorrectly to open upon start up or is otherwise stuck open, most smoking and soot production will be prevented in the combustion chamber


11


by virtue of the flow being bypassed through the diaphragm valve


74


which keeps the first outlet port


148


A of the regulating valve assembly


134


closed.




All of the references cited herein, including patents, patent applications, and publications, are hereby incorporated in their entireties by reference.




The foregoing description of various embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Numerous modifications or variations are possible in light of the above teachings. The embodiments discussed were chosen and described to provide the best illustration of the principles of the invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.



Claims
  • 1. A fuel oil supply circuit for supplying fuel oil to a nozzle in an oil burner, comprising:an oil pump connected to a fuel supply and adapted to provide pressurized fuel oil; a regulating valve assembly having an inlet port receiving the pressurized fuel oil and an outlet port connected with the nozzle, the regulating valve assembly having open and closed positions allowing and preventing flow of the pressurized fuel oil between inlet and outlet ports, respectively; a solenoid valve controlling flow of pressurized fuel oil through the regulating valve assembly, the solenoid valve having a first state keeping the regulating valve assembly closed and a second state allowing the regulating valve assembly to open; and a diaphragm valve fluidically connected to the pump in parallel circuit with the regulating valve assembly, the diaphragm valve having a first position allowing flow of pressurized oil through a return to the fuel supply and a second position forcing oil to flow to the regulating valve assembly, wherein in the event of premature opening of the regulating valve assembly the solenoid valve, the diaphragm valve operate at startup preventing premature output of oil, and wherein the diaphragm valve closes when the pump reaches a predetermined speed, and wherein the solenoid valve allows the regulating valve assembly to open after a predetermined time, the regulating valve assembly staying closed until the pump reaches the predetermined speed and the predetermined time has elapsed.
  • 2. The fuel oil supply circuit of claim 1, further comprising a fuel supply passage between the oil pump and the regulating valve assembly further comprising a restricting valve interposed along the fuel supply passage dividing the fuel supply passage into upstream and downstream passages, the restricting valve adapted to provide a pressure drop from the upstream passage to the downstream passage.
  • 3. The fuel oil supply circuit of claim 2 wherein the downstream passage includes a first branch to the regulating valve assembly and a second branch to the diaphragm valve, the upstream passage acting on the diaphragm valve opposite fluid pressure contained in the second branch, the diaphragm valve being spring biased to an open position in which the second branch is fluidically connected to the return leading to the fuel supply and closing in response to sufficient pressure in the upstream passage.
  • 4. The fuel oil supply circuit of claim 3 wherein the regulating valve assembly comprises a piston and a spring, the spring acting on the piston tending to keep the regulating valve assembly closed, the regulating valve assembly adapted to open a passage leading to the nozzle via pressurized fuel oil acting upon a face of the piston against the action of the spring.
  • 5. The fuel oil supply circuit of claim 4 wherein the solenoid valve while in the first state bypasses fuel oil through the return to the fuel supply.
  • 6. The fuel oil supply circuit of claim 1 wherein the solenoid valve includes a valve element that while in the first state blocks pressurized oil from flowing to through the outlet port and while in the second state opens the outlet port.
  • 7. The fuel oil supply circuit of claim 1 wherein upon startup of the burner, the diaphragm valve closes to second position before the solenoid valve allows the regulating valve assembly to open.
  • 8. The fuel oil supply circuit of claim 1 wherein the solenoid valve includes a thermistor providing delayed activation of the solenoid.
  • 9. The fuel oil supply circuit of claim 1 wherein the solenoid valve is electronically controlled by a electronic controller of the burner.
  • 10. A fuel oil supply circuit for supplying fuel oil to a nozzle in a oil burner, comprising:an oil pump adapted to pressurize fuel oil; an oil regulator regulating pressurized fuel oil from the oil pump to the nozzle; an electrical control for the oil regulator, the electrical control adapted to prevent pressurized fuel flow to the nozzle upon startup of the burner and allow pressurized fuel flow to the nozzle after startup of the burner; and a valve bypass in parallel circuit with the oil regulator responsive to oil pressure of the pressurized fuel oil, the bypass valve adapted to bypass oil past the oil regulator during the start up of the burner and operating in the event of premature opening of the oil regulator by the electrical control preventing premature output of oil, and wherein the valve bypass closes when the pump reaches a predetermined speed, and wherein the electrical control allows the regulating valve assembly to open after a predetermined time, the oil regulator staying closed until the pump reaches the predetermined speed and the predetermined time has elapsed.
  • 11. The fuel oil supply circuit of claim 10, further comprising a fuel supply passage between the oil pump and the regulator and a restricting valve interposed along the fuel supply passage dividing the fuel supply passage into upstream and downstream passages, the restricting valve adapted to provide a pressure drop from the upstream passage to the downstream passage, wherein the valve bypass is a diaphragm valve having one side subjected to the upstream passage and a second side subject to the downstream passage.
  • 12. The fuel oil supply circuit of claim 10, wherein the diaphragm valve has an open position at startup in which fuel oil is recirculated to a fuel supply and a closed position preventing recirculation of fuel oil through the diaphragm valve, wherein the diaphragm valve includes a spring tending to keep the diaphragm valve open.
  • 13. The fuel oil supply circuit of claim 10 wherein the electrical control is a solenoid valve.
  • 14. The fuel oil supply circuit of claim 13 further comprising means for switching the solenoid valve between states after a predetermined time at startup of the burner.
  • 15. The fuel oil supply circuit of claim 13 wherein the oil regulator comprises a piston and a spring, the spring acting on the piston tending to keep the oil regulator closed, the oil regulator adapted to open an outlet port leading to the nozzle via pressurized fuel oil acting upon a face of the piston against the action of the spring, the oil regulator having an excess fuel port recirculating fuel oil to a fuel oil supply for the pump, the piston adapted to open the excess fuel port when excess fuel oil is supplied to the oil regulator.
  • 16. The fuel oil supply circuit of claim 15 wherein the solenoid valve controls fuel oil flow through a bypass port in the oil regulator, the bypass port recirculating fuel oil to the fuel oil supply for the pump, sufficient fuel oil flowing through the bypass port to relieve pressure in the oil regulator and keep the piston closed over the outlet port.
  • 17. The fuel oil supply circuit of claim 15 wherein the solenoid valve blocks flow through a second outlet port between said first outlet port and the nozzle during startup of the burner, and intermediate passage connecting the first and second outlet ports.
  • 18. The fuel oil supply circuit of claim 10 wherein the electrical control and the valve bypass each independently prevent smoking and soot production in the combustion chamber of the burner upon startup of the burner.
US Referenced Citations (12)
Number Name Date Kind
3566901 Swedberg Mar 1971 A
4392810 Bears et al. Jul 1983 A
4544349 Nakamura et al. Oct 1985 A
4626194 Mills Dec 1986 A
5145328 Harwath Sep 1992 A
5339636 Donnelly et al. Aug 1994 A
5346174 Harwath Sep 1994 A
5368068 Hunsberger et al. Nov 1994 A
5448882 Dyer et al. Sep 1995 A
5458294 Zachary et al. Oct 1995 A
5692679 Marran et al. Dec 1997 A
5692680 Harwath et al. Dec 1997 A
Foreign Referenced Citations (2)
Number Date Country
2 099 130 Dec 1982 GB
2-13707 Jan 1990 JP
Non-Patent Literature Citations (3)
Entry
Suntec Industries, Inc. Model A 70 Fuel Unit drawing; prior to Nov. 28, 2001;1 page.
SUNTEC Model A-7400 Fuel Unit Solenoid Dumping Pump drawing; prior to Nov. 28, 2001; 2 pages.
SUNTEC Model A-2100 Fuel Unit Line Blocking Solenoid Pump drawing; prior to Nov. 28, 2001; 1 page.