The invention is based on a fuel overflow valve for a fuel injection system and on a fuel injection system having a fuel overflow valve, as generically defined by the preambles to claims 1 and 9, respectively.
One such fuel overflow valve and one such fuel injection system are known from German Patent Disclosure DE 100 57 244 1. This fuel overflow valve serves to limit pressure in a low-pressure region of the fuel injection system. The fuel overflow valve has a valve housing, in which a valve member is reciprocatably disposed. By means of the valve member, upon its reciprocating motion, the connection of an inlet from the low-pressure region with an outlet to a relief region is controlled. The valve member is urged by a valve spring in the direction of a closing position in which the connection of the inlet with the outlet is interrupted, and is urged in the opening direction by the pressure prevailing in the inlet. If the pressure in the low-pressure region exceeds the opening pressure determined by the valve spring, the fuel overflow valve opens, and fuel can flow from the inlet out of the low-pressure region via the outlet into a relief region, such as a return to the fuel tank. The fuel injection system has a high-pressure pump, by which fuel is delivered by high pressure to at least one injector at least indirectly, for instance via a reservoir. By means of a feed pump, fuel is delivered to the high-pressure pump. The high-pressure pump has at least one pump piston that is driven in a reciprocating motion by a drive mechanism disposed in a drive region. The low-pressure region of the fuel injection system extends between the feed pump and the high-pressure pump, and in this low-pressure region, a low pressure generated by the feed pump prevails. The low-pressure region communicates with the drive region of the high-pressure pump. Because of the reciprocating motion of the at least one pump piston, the volume of the drive region varies, since in the outlet-oriented stroke of the pump piston, the volume of the drive region is increased, and in the inlet-oriented stroke of the pump piston, the volume of the drive region is decreased. As a result, pressure fluctuations are created in the drive region. Especially in the case of a high-pressure pump with only one pump piston, relatively strong pressure fluctuations are created. As a result, pressure fluctuations are generated in the entire low-pressure region as well, and they can impair the function of the fuel injection system. To compensate for these pressure fluctuations, the valve member of the fuel overflow valve must be capable of executing a long stroke, which accordingly necessitates a long stroke of the valve spring as well. This in turn means that a large amount of space is necessary for the valve spring, and the valve spring is heavily loaded and can therefore break.
The fuel overflow valve according to the invention having the characteristics of claim 1 has the advantage over the prior art that the valve member, independently of the valve spring, can execute a longer stroke, making improved compensation for the pressure fluctuations possible. The valve spring needs to execute only a limited stroke in order to move the valve member into its closing position, and as a result the installation space for the fuel overflow valve can be kept small and the load on the valve spring can be kept slight. Corresponding advantages result for the fuel injection system as defined by claim 9, whose function is improved by the reduced pressure fluctuations in the low-pressure region.
In the dependent claims, advantageous features and further developments of the fuel overflow valve of the invention are disclosed. The embodiment according to claim 2, in a simple way, enables the increased stroke of the valve member compared to the valve spring stroke. By the embodiment of claim 3, damping of the reciprocating motion of the support element and thus of the valve member and the valve spring is attained, thus reducing the load on the valve spring. The embodiment of claim 5 likewise enables damping of the reciprocating motion of the support element and thus of the valve member and the valve spring. The embodiment according to claim 7 or 8, without modifications to the valve housing, makes a two-stage embodiment of the fuel overflow valve possible.
Two exemplary embodiments of the invention are shown in the drawings and described in further detail in the ensuing description.
In
The high-pressure pump 14 has a housing 18, in which in an inner chamber 19 a rotationally driven drive shaft 20 is disposed. The inner chamber 19 of the housing 18 having the drive shaft 20 forms a drive region of the high-pressure pump 14. The drive shaft 20 has at least one cam 22 or eccentric element, and the cam 22 may also be embodied as a multiple cam. The high-pressure pump has at least one or more pump elements 24, each with one pump piston 26 that is driven indirectly by the cam 22 of the drive shaft 20 in a reciprocating motion in a direction that is at least approximately radial to the axis of rotation of the drive shaft 20. The pump piston 26 is guided tightly in a cylinder bore 28 and, with its side remote from the drive shaft 20, it defines a pump work chamber 30. The pump work chamber 30 has a connection with the fuel inlet from the feed pump 10, via an inlet valve 32 that opens into the pump work chamber 30. Furthermore, via an outlet valve 34 opening out of the pump work chamber 30, the pump work chamber 30 has a connection with an outlet that is in communication with a high-pressure reservoir 110, for instance. One or preferably more injectors 120, disposed at the cylinders of the engine, communicate with the high-pressure reservoir 110 and through them the fuel is injected into the cylinders of the engine. The high-pressure reservoir 110 may also be omitted; in that case, the high-pressure pump 14 communicates with the injectors 120 via hydraulic lines. In its intake stroke, the pump piston 26 moves into the inner chamber 19 and in the process aspirates fuel, via the open inlet valve 32, from the inlet from the feed pump 10 into the pump work chamber 30. In its delivery stroke, the pump piston 26 moves out of the inner chamber 19 and delivers fuel at high pressure from the pump work chamber 30, via the open outlet valve 34, into the high-pressure reservoir 110 or to the injectors 120.
The region between the feed pump 10 and the fuel metering device 16 forms a low-pressure region, in which the pressure generated by the feed pump 10 prevails. By means of the feed pump 10, the same fuel quantity is constantly delivered, but as a function of the setting of the fuel metering device 16, a variable fuel quantity is aspirated by the high-pressure pump 14. For that reason, a fuel overflow valve 36 is provided, by which the pressure in the low-pressure region is limited. The fuel overflow valve 36 opens if the pressure in the low-pressure region exceeds its opening pressure, and via the open fuel overflow valve 36, the quantity of fuel delivered by the feed pump 10, but not aspirated by the high-pressure pump 14, is diverted into a relief region, which is for instance a return 11 to the fuel tank 12.
The fuel overflow valve 36, in a first exemplary embodiment, will now be described in further detail in conjunction with
A valve spring 48, which acts on the valve member 42 via a support element 50, is disposed in a longitudinal bore 46 of the portion 40 of the valve housing 38 that extends at least approximately coaxially to the longitudinal bore 41 but has a greater diameter than the latter. The support element 50 is embodied in cuplike fashion, and its bottom 52 points toward the valve member 42, and its open end points away from the valve member 42. The support element 50 is guided displaceably in the longitudinal bore 46, and protruding into this bore, from its open end, is the valve spring 48, which is embodied as a helical compression spring and rests on the bottom 52. The end, remote from the valve member 42, of the longitudinal bore 46 of the valve housing 38 is closed by means of an insert part 54, which also acts as a brace for the valve spring 48. The insert part 54 may be embodied in cuplike fashion like the support element 50, and its open end points toward the valve member 42, and the valve spring 48 protrudes into the insert part 54 and is braced on the bottom thereof. The insert part 54 is fixed in the longitudinal bore 46, for instance being press-fitted into it. The support element 50 and/or the insert part 54 may be embodied as a shaped sheet-metal part.
The support element 50 is not connected to the valve member 42; instead, it only comes to rest with its bottom 52 on the valve member 42 as a result of the action of the valve spring 48. Toward the valve member 42, the support element 50 can execute a maximum stroke which is limited by contact of the support element 50 with an annular shoulder 56, formed at the transition from the longitudinal bore 46 to the smaller-diameter longitudinal bore 41. There is at least one opening 58 of large cross section in the bottom 52 of the support element 50. In the peripheral region of the bottom 52, near its transition to the jacket face of the support element 50, at least one opening 60 of small cross section is provided. The longitudinal bore 46 can be made to communicate with a relief region, which may for instance be a return to the fuel tank 12, via at least one opening 62 that opens out at the outer jacket of the portion 40 of the valve housing 38. When the support element 50 is in contact with the annular shoulder 56, it does not cover the opening 62, and thus the longitudinal bore 46 is in communication with the relief region. When the support element 50, beginning at its contact with the annular shoulder 56, moves into the longitudinal bore 46, then the opening 62 is increasingly covered by it, and thus the cross section is reduced and may be closed entirely, so that the longitudinal bore 46 now communicates with or is disconnected from the relief region via only a small, throttling flow cross section.
The fuel overflow valve 36 with the valve housing 38, the valve member 42, the valve spring 48, the support element 50, and the insert part 54 as well as the filter screen 44, forms a preassembled unit that is inserted into a receiving housing 70. The receiving housing 70 may be a separate housing or a part of the housing 18 of the high-pressure pump 14.
The function of the fuel overflow valve 36 will now be described in further detail. The length of the valve member 42 and the position of the annular shoulder 56 in the valve housing 38 for limiting the stroke of the support element 50 are adapted to one another such that the valve member 42, when the support element 50 is in contact with the annular shoulder 56, just covers the openings 43 and thus undoes the connection of the low-pressure region with the relief region. The valve member 42 is shown in that position in
If the pressure prevailing in the low-pressure region is not sufficient to displace the valve member 42, counter to the force of the valve spring 48, so far in the longitudinal bore 41 that the openings 43 are opened by the valve member 42, then the low-pressure region is disconnected from the relief region. If the pressure prevailing in the low-pressure region attains the opening pressure of the fuel overflow valve 36, then the valve member 42 is displaced in the longitudinal bore 41 counter to the force of the valve spring 48, so that the openings 43 are opened by the valve member 42, and the low-pressure region is in communication with the relief region, so that fuel can flow out of the low-pressure region into the relief region. The valve member 42 is shown in
If the openings 43 are covered by the valve member 42, or in other words the low-pressure region is disconnected from the relief region, then the valve member 42 can nevertheless execute a further stroke toward the open end of the longitudinal bore 41 and can thus at least partially compensate for fluctuations in pressure and volume in the low-pressure region. The stroke executed by the support element 50 and the valve spring 48 is shorter than the possible stroke of the valve member 42. This leads to lesser loads on the valve spring 48, which can accordingly be dimensioned more weakly. The maximum stroke of the support element 50 and of the valve member 42, and thus the maximum spring travel of the valve spring 48, are limited by the fact that the support element 50 comes to rest on the insert part 54. At this point, the valve spring 48 is preferably not yet compressed to a block.
By means of the at least one opening 58 in the bottom 52 of the support element 50, it is ensured that the valve member 42 can easily come loose from the support element 50 and come into contact with it again. Through the at least one opening 60 in the support element 50, a pressure compensation between the two sides of the support element 50 is ensured, so that the support element can move within the fuel-filled longitudinal bore 46. By means of the stroke-dependent control of the opening 62 by the support element 50, damping of the opening reciprocating motion of the valve member 42 and of the support element 50 is also attained, as a result of which the load on the valve spring 48 is reduced, since the opening reciprocating motion is damped by the fuel pressure that builds up in the longitudinal bore 46.
In
If by the action of the valve spring 48 the valve member 142 is located in its closing position, then it covers the openings 43, and the orifice of the opening 180 is located inside the longitudinal bore 41 and is covered by it. The low-pressure region is thus disconnected from the relief regions. If the pressure in the low-pressure region suffices to move the valve member 142 counter to the force of the valve spring 48, then initially at a slight opening stroke of the valve member 142, the opening 180 emerges from the longitudinal bore 41, so that the low-pressure region communicates with the opening 62 via the blind bore 176, the opening 180, and the at least one opening 60 in the support element 50, and fuel can flow out of the low-pressure region via this opening 62. At this slight opening stroke of the valve member 142, the openings 43 continue to be covered by the valve member and remain closed, so that no fuel can flow out of the low-pressure region via the openings 43. Upon a further opening stroke of the valve member 142, the openings 43 are uncovered by it, so that fuel can flow out of the low-pressure region into the return 11 via the openings 43 as well.
It is advantageous for the two-stage version of the fuel overflow valve 36 to be employed in a fuel injection system in which only a portion of the fuel quantity delivered by the feed pump 10 is supplied to the inner chamber 19 of the high-pressure pump 14 for the sake of lubricating and cooling its drive mechanism. If the pressure prevailing in the low-pressure region is not sufficient to open the fuel overflow valve 36, then the entire fuel quantity delivered by the feed pump 10 is supplied via the fuel metering device 16 to the high-pressure pump 14 for delivery. If the pressure prevailing in the low-pressure region reaches a first limit value, then the fuel overflow valve 36 opens in the first stage, and the quantity of fuel flowing out, upon opening of the first stage, of the blind bore 176, the opening 180, the at least one opening 60 in the support element 50, and the opening 62 is supplied in accordance with
Number | Date | Country | Kind |
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102007052665.4 | Nov 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2008/062443 | 9/18/2008 | WO | 00 | 5/5/2010 |