Information
-
Patent Grant
-
6357422
-
Patent Number
6,357,422
-
Date Filed
Friday, May 26, 200024 years ago
-
Date Issued
Tuesday, March 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Yuen; Henry C.
- Gimie; Mahmoud
Agents
- Reising, Ethington, Barnes, Kisselle, Learman & McCulloch, PC
-
CPC
-
US Classifications
Field of Search
US
- 123 458
- 123 462
- 123 457
- 123 531
- 123 533
-
International Classifications
-
Abstract
A fuel pressure regulation system for use in a fuel pump system in which atomizing air is injected into the fuel delivered to the injector. The system includes both an air rail and a fuel rail and is operable to maintain the fuel pressure within the system at a consistent pressure above the air rail pressure. The system also includes a first pressure sensor, a second pressure sensor, a control circuit, and a fuel pressure pump or other fuel control device. The first and second pressure sensors are differential pressure sensors which measure the air and fuel pressure, respectively, convert those measurements into first and second electronic signals, and send those signals to the control circuit. The control circuit is an electronic circuit that includes a first stage, a second stage, and an output stage and provides the fuel pump with closed loop control based on the first and second signals. Preferably, the closed loop control is achieved using both proportional and integral control with the output being in the form of a pulse-width modulated signal. The fuel pump is in fluid communication with the fuel rail and adjusts the fluid pressure within the fuel rail according to the pulse-width insulated signal sent by the control circuit.
Description
FIELD OF THE INVENTION
This invention relates generally to a fuel delivery system and more particularly to a fuel pressure regulation system for a marine engine.
BACKGROUND OF THE INVENTION
Electric motor fuel pumps have been used in various ways to deliver fuel to internal combustion engines for a wide range of applications. One such use of electric fuel pumps is in the form of a constant-delivery fuel pump, in which the electric fuel pump is operated at a constant speed with a pressure regulator being used to return excess fuel from the engine to the fuel tank. It should be noted that there are many disadvantages associated with a fuel pump system of this kind. For instance, the returned or excess fuel carries engine heat with it to the fuel tank, thereby increasing the temperature and vapor pressure within the tank. Venting this vapor pressure into the atmosphere causes pollution problems and adversely affects fuel mileage. Additionally, operating the motor at a constant high speed increases energy consumption and reduces the operational life of the fuel pump, fuel filter, and other components.
Another type of fuel pump system uses a feedback loop to control the speed of the fuel pump, the duration of operation, or other operational parameters. Unlike the constant speed excess return pumps previously described, a fuel pump system which incorporates a feedback loop will drive the fuel pump according to the output which is required. U.S. Pat. No. 4,728,264 discloses a fuel delivery system in which a D.C. motor fuel pump delivers fuel under pressure from a fuel tank to the engine. A pressure sensitive switch is responsive to fuel pump output pressure for applying a pulse-width modulated D.C. signal to the pump motor, and thereby controlling pump operation so as to maintain constant pressure in the fuel delivery line to the engine independently of fuel demand. Similarly, U.S. Pat. No. 4,789,308 discloses a self-contained fuel pump that includes an electronic sensor in the pump outlet end cap responsive to fuel outlet pressure for modulating application of current to the pump motor and maintaining a constant pressure in the fuel delivery line. Although the aforementioned fuel delivery systems address and overcome a number of problems present in the art, further improvements are continually being made. For instance, the addition of air to combustible fuel delivered to an injector has proven effective in increasing the atomization of the injected fuel and thus, the quality of the combustion in the cylinder.
An example of this type of direct air-fuel injection system is seen in U.S. Pat. No. 4,693,224 and U.S. Pat. No. 4,825,828. In the fuel delivery systems disclosed in these patents, air is entrained within a premetered quantity of fuel and the mixture is delivered directly to a combustion chamber via the injector. Consequently, a system such as this requires both a fuel rail and air rail and components for introducing elements of those two rails together in some premetered fashion. In this regard, it should be noted that there are certain disadvantages which arise when the pressures maintained in the air and fuel rails are not related to each other, particularly when one of the rails experiences a sudden fluctuation not experienced in the other rail. These conditions may result in an undesirable ratio of fuel and air being supplied to the injector.
Thus, it would be advantageous to provide a fuel delivery system which supplies atomizing air into the fuel in a manner that maintains accurate control of the relative amounts of air and fuel mixed together.
SUMMARY OF THE INVENTION
The above-noted shortcomings of prior art fuel delivery systems are overcome by the present invention which provides a fuel pressure regulation system for applications such as those noted above in which improved combustion is achieved by supplying an injector with atomizing air entrained with a premetered amount of fuel. The fuel pressure regulation system of the present invention mixes the air with the fuel based on relative pressures within the air and fuel rails, and comprises a first pressure sensor, a second pressure sensor, a control circuit, and a fuel pump or some other pressure control device. The first pressure sensor measures the air pressure within an air rail, converts the measured air pressure into an electronic signal, and sends this air pressure signal to the control circuit. Similarly, the second pressure sensor measures the fluid pressure within a fuel rail, converts the measured fluid pressure into an electronic signal, and sends this fuel pressure signal to the control circuit. The control circuit is an electronic circuit that generally includes a first stage, a second stage, and an output stage and provides the fuel pump with closed loop control which maintains the fuel rail at a fixed pressure relative to the air rail. Preferably, the control circuit provides closed loop control which entails both proportional and integral control using a pulse-width modulated signal to drive the fuel pump. The fuel pump is in fluid communication with the fuel rail and is operable to adjust the fluid pressure within the fuel rail according to the pulse-width modulated signal sent by the control circuit.
Objects, features and advantages of this invention include providing a fuel pressure regulation system which maintains the fuel rail pressure at a constant pressure relative to the air rail pressure, provides closed-loop control of the fuel pump, supplies a constant air and fuel mixture to an injector, and is of relatively simple design, economical manufacture and assembly and has a long and useful life in service.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a block diagram of a preferred embodiment of a fuel delivery system of the present invention as it would be used for an internal combustion engine; and
FIG. 2
is a schematic view of a fuel pressure regulation system used in the fuel delivery system of FIG.
1
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
With reference to
FIG. 1
, there is shown a fuel delivery system
8
which delivers fuel and air to an internal combustion engine and generally includes a fuel pressure regulation system
10
, a fuel tank
11
, a delivery pump
13
, an air intake
15
, an air compressor
17
, an injector
19
, and a cylinder assembly
21
. Delivery pump
13
is a low pressure fuel pump which draws fuel from fuel tank
11
and delivers the fuel under a low pressure, typically 10 p.s.i., to the fuel pressure regulation system
10
. The fuel pressure regulation system includes a high pressure fuel pump
18
which receives fuel from the delivery pump and supplies an injector
19
with pressurized fuel maintained at a certain pressure relative to a system air pressure, as will be subsequently explained. Air compressor
17
draws air from an external source through air intake
15
and delivers the air under a moderate pressure, typically 80 p.s.i., to injector
19
. Consequently, injector
19
receives both pressurized fuel and air which are mixed in the injector before being delivered to a combustion chamber of the cylinder assembly
21
. Methods for mixing the pressurized fuel and air are disclosed in U.S. Pat. No. 4,693,224 and 4,825,828, the entire contents of which are incorporated herein by reference.
With reference to
FIG. 2
, the fuel pressure regulation system
10
is shown in greater detail and, in general, includes a first pressure sensor
12
, a second pressure sensor
14
, a control circuit
16
, and a fuel pump or other fuel pressure control device
18
. First pressure sensor
12
is an air pressure sensor which measures the air pressure within an air rail
20
, converts the measured air pressure into a first electronic signal, and sends this first signal to control circuit
16
. Second pressure sensor
14
is a fuel pressure sensor which, similarly, measures the fluid pressure within a fuel rail
22
, converts the measured fluid pressure into a second electronic signal, and sends this second signal to the control circuit. Control circuit
16
is an electronic circuit that generally includes a first stage
50
, a second stage
52
, and an output stage
54
. The control circuit receives the aforementioned signals from sensors
12
,
14
, processes those signals, and drives the fuel pump
18
such that the fluid pressure within the fuel rail is maintained at a fixed pressure above the air pressure within the air rail. Thus, fuel pump
18
is in fluid communication with the fuel rail and adjusts the fluid pressure within the fuel rail according to a third signal outputted by the control circuit.
Air pressure sensor
12
can be a conventional sensor that includes an air sensor tip
30
, an air pressure converter
32
, and an air pressure output
34
. Air pressure sensor
12
is preferably a differential pressure sensor which, as commonly known in the art, compares the difference between a measured pressure with some reference pressure, such as normal atmospheric pressure. Consequently, the signal generated by this pressure sensor is not representative of an absolute air pressure value, but rather the difference between that absolute pressure and some known pressure. Air sensor tip
30
is in physical communication with air rail
20
at one end and connected to the air pressure converter at the other. The air sensor tip measures the pressure within the rail and the air pressure converter
32
converts that measurement into an electric signal indicative of the air pressure. Air pressure converter
32
is connected to both air sensor tip
30
and air pressure output
34
, which is used to transmit the air pressure signal from the air pressure sensor
12
to control circuit
16
.
Fuel pressure sensor
14
is similar in design and operation to the air pressure sensor previously described, except this pressure sensor measures the fluid pressure within fuel rail
22
, as opposed to the air pressure within air rail
20
. Fuel pressure sensor
14
is a fluid pressure sensor generally comprised of a fuel sensor tip
40
, a fuel pressure converter
42
, and a fuel pressure output
44
, and is preferably a differential pressure sensor. Consequently, the signal generated by this pressure sensor is not representative of an absolute fuel pressure value, but rather the difference between that absolute pressure and some reference pressure, particularly the same reference pressure used to generate the air pressure signal. Fuel sensor tip
40
is in fluid communication with fuel rail
22
at one end and connected to the fuel pressure converter at the other, such that the fuel sensor tip measures the fluid pressure within the rail and the fuel pressure converter
42
converts that measurement into an electric signal indicative of the fuel pressure. Fuel pressure converter
42
is also connected to fuel pressure output
44
, consequently, the converted fuel pressure signal is sent to control circuit
16
via fuel pressure output
44
. It should be noted that a comparison of the first and second signals generated by the differential pressure sensors is, in essence, a comparison of their absolute pressures since they are both related to the same reference pressure.
Control circuit
16
is an electrical circuit which receives and processes the aforementioned air and fuel pressure signals, modulates the processed signals, and drives the fuel pump
18
such that fluid pressure within the fuel rail is maintained at a fixed pressure relative to the air pressure within the air rail. First stage
50
receives signals from the air and fuel pressure sensors and provides a closed loop control signal to the second stage
52
. The second stage utilizes the control signal outputted from the first stage to provide a pulse width modulated signal to the output stage
54
, which drives the fuel pump
18
accordingly.
First stage
50
generally includes an air pressure input
60
, fuel pressure input
62
, amplifier
64
, integrator
66
, differentiator
68
, reference voltage source
70
, and first stage output
72
. Air pressure input
60
is connected between air pressure output
34
at one end and amplifier
64
at the other end. Amplifier
64
buffers the air pressure signal and includes an operational amplifier (op-amp)
76
having a non-inverting input
74
, an inverting input
78
, and an op-amp output
80
, resistor
82
, and resistor
84
. The non-inverting input
74
is connected to air pressure input
60
and therefore sees a signal representative of the air pressure. The inverting input
78
is coupled to ground via resistor
82
and to op-amp output
80
via resistor
84
, thereby creating a negative feedback which amplifies the non-inverted input signal by a gain set by resistors
82
and
84
.
Fuel pressure input
62
is connected between fuel pressure output
44
at one end and an input to both integrator
66
and differentiator
68
at the other end. Integrator
66
and differentiator
68
both share op-amp
86
and each provides a different type of closed loop control, the combination of which is sent to the second stage for modulation. Op-amp
86
has a non-inverting input
88
, an inverting input
90
, an op-amp output
92
, and operates as commonly known in the art. The non-inverting input
88
is connected to the fuel pressure input
62
and therefore sees a signal representative of the fuel pressure. Inverting input
90
is connected to op-amp output
80
and reference voltage source
70
as well as being coupled to op-amp output
92
via two parallel paths. The first parallel path is a portion of integrator
66
and includes the series connection of resistor
94
and capacitor
96
. The second parallel path includes a single resistor
98
which is a component of differentiator
68
. The reference voltage source provides the inverting input
90
with a certain DC voltage bias, which is related to the desired fixed pressure difference between the rails. Op-amp output
92
is connected to first stage output
72
, which connects to the second stage. Thus, the first stage provides the second stage with an output that is dependent upon the sum of the reference voltage and the difference between the air and fuel pressure signals.
Second stage
52
generally includes a periodic waveform generator
100
, comparator
102
, second stage input
124
and second stage output
126
. Periodic waveform generator
100
provides a periodic signal, and includes an op-amp
104
, a capacitor
106
, multiple resistors, a voltage source
108
, and a waveform output
110
. This particular periodic waveform generator produces a periodic signal through the charging and discharging of capacitor
106
. However, it should be noted that there are many other suitable ways to produce a periodic signal, as are commonly known in the art. Waveform output
110
is coupled to comparator
102
via a resistor, and therefore provides the comparator with a periodic input. Comparator
102
also receives a signal from the first stage and produces a pulse-width modulated output based on these two input signals. The comparator includes an op-amp
112
having a non-inverting input
114
, an inverting input
116
, and an op-amp output
118
, and resistors
120
and
122
. The inverting input
116
is coupled to second stage input
124
via resistor
120
and to op-amp output
118
via resistor
122
. Op-amp output
118
is connected to second stage output
126
.
Output stage
54
generally includes output stage input
128
, transistor
130
, power source
138
, and terminals
140
. Output stage input
128
is connected to second stage output
126
at one end and coupled to transistor
130
at the other end. Transistor
130
is preferably a MOSFET transistor, as is commonly known in the art, and includes a gate terminal
132
, a source terminal
134
, and a drain terminal
136
. Gate terminal
132
draws a negligible amount of current; consequently, the signal sent from second stage output
126
will not experience a significant voltage drop when coupled to gate
132
and will essentially determine what state the transistor is in. The source terminal
134
of the transistor is connected to ground, while the drain terminal
136
is connected to one of two terminals
140
. Power source
138
is connected to the other of two terminals
140
and therefore may establish a conductive path from the power source to ground, via fuel pump
18
and transistor
130
. Thus, fuel pump
18
is operated in accordance with the pulse-width modulated signal outputted from second stage
52
which controls the state of transistor
130
.
Fuel pump
18
regulates the fluid pressure within fuel rail
22
based on an input signal produced by control circuit
16
. Fuel pump
18
generally includes power inputs
142
, a fuel inlet
144
, and an outlet
146
. Power inputs
142
are connected to terminals
140
. The fuel pump is mechanically coupled to the pump outlet
146
, which is in fluid communication with the interior of the fuel rail
22
. Operation of the fuel pump motor draws fuel into the inlet
144
and applies pressure to the fluid within the fuel rail, thereby increasing the fluid pressure as measured by second pressure sensor
14
.
In operation, first pressure sensor
12
measures the air pressure within air rail
20
, converts the measured pressure into an electronic signal, and transmits the signal to control circuit
16
. Firstly, air sensor tip
30
, which is in physical communication with the interior of air rail
20
, takes an air pressure reading within the air rail. The air sensor tip is coupled to air pressure converter
32
which converts the air pressure reading to a first electronic signal indicative of the measured air pressure relative to some fixed pressure. This first signal is sent to air pressure input
60
of the control circuit via air pressure output
34
.
Concurrent with the air pressure reading, fuel pressure sensor
14
measures the fluid pressure within fuel rail
22
. Fuel sensor tip
40
, which is in fluid communication with the interior of fuel rail
22
, takes a fluid pressure reading of the rail. The fuel sensor tip is coupled to fuel pressure converter
42
which converts the pressure reading to an electronic signal. This fuel pressure signal is indicative of the measured fuel pressure relative to the same fixed pressure value used to determine the air pressure and is subsequently sent to fuel pressure input
62
of the control circuit via fuel pressure output
44
. Accordingly, control circuit
16
receives the air and fuel pressure signals, which represent the difference in the measured air and fuel pressure, respectively, relative to a common fixed pressure.
First stage
50
of the control circuit receives the air and fuel pressure signals and provides closed loop control to fuel pump
18
according to the difference between the first and second signals. The air pressure signal outputted from the air pressure sensor
12
is sent to the non-inverting input
74
of amplifier
64
. The amplifier
64
is a circuit in which a signal is supplied to a non-inverting input having a very high input impedance and the output is a non-inverted amplification of the input signal based on the transfer function:
In the preferred embodiment of the present invention, it is not the intention to greatly amplify the input signal, rather to buffer this signal (air pressure measurement) or prevent potentially damaging current from flowing into the air pressure sensor
12
. The resistor R
o
corresponds to resistor
84
, while resistor R
i
corresponds to resistor
82
. Using the values R
0
=1 kΩ and R
i
=1 MΩ, there is virtually no amplification of the input signal, as the gain is nominal.
Hence, the signal sent from air pressure sensor
12
is essentially the same signal seen at the inverting input
90
.
Fuel pressure input
62
connects fuel pressure signal generated by the fuel pressure sensor
14
to the non-inverting input
88
of op-amp
86
. Op-amp
86
is an integral component to both the integrator circuit
66
and the differentiator circuit
68
, which have feedback loops connected in parallel. The signal seen at inverting input
90
is affected by several components, including op-amp output
80
, reference voltage source
70
, and resistors
94
and
98
. As previously mentioned, portions of integrator
66
and differentiator
68
are connected in parallel and each contributes a particular component to the output, the combination of which is seen at op-amp output
92
. Because capacitor
96
of integrator
66
is a non-linear device, integrator
66
produces a non-linear component of the total output seen at op-amp output
92
. This component is related to the integral of the difference between the input signals as a function of time. Accordingly, if the difference between inputs
88
and
90
remained constant, the integral of that difference, as a function of time, would be increasing. Differentiator
68
includes a single resistor
98
connected across inverting input
90
and op-amp output
92
and produces an output which is linearly proportional to the difference between the two inputs. Hence, a constant difference between inputs
88
and
90
would not produce an increasing output, as seen with the integrator, but produces a constant output based on that difference. Reference voltage source
70
provides a certain DC bias to the inverting input
90
, which is summed with all of the signals converging at that node, and is adjustable according to a variable resistor. Through their feedback loops, both the integrator
66
and the differentiator
68
attempt to maintain inputs
88
and
90
at an equal voltage. Introduction of the reference voltage source allows the system to maintain inputs
88
and
90
at an approximately equal value, even though the pressures in the air and fuel rails are unequal. Accordingly, adjustment of the reference voltage source controls the higher fixed pressure value at which the system strives to maintain the fuel rail relative to the air rail. Op-amp output
92
sends the resultant output signal of the first stage to the second stage.
Second stage
52
receives both the closed loop control signal generated by the first stage and a periodic signal sent from the periodic waveform generator
100
. Operation of the second stage
52
is as follows. If first stage
50
receives a signal which indicates a low fuel pressure and therefore needs to increase the duty cycle of the fuel pump
18
, the signal on the non-inverting input
88
will likely be lower than that signal on inverting input
90
and produce a more negative first stage output. This output is received on the inverting input
116
of the op-amp
112
and the periodic waveform signal is received on the non-inverting input
114
. Assuming the periodic waveform generator produces a periodic signal that rises from zero, the non-inverting input
114
(waveform signal) will spend a majority of the time at a higher value than the inverting input
116
(first stage signal), and will thereby produce a pulse-width modulated signal having a high duty cycle. Conversely, a high fuel pressure will present the inverting input
116
with a more positive signal, which spends a majority of the time at a higher value than the waveform signal at the non-inverting input
114
, thereby producing a pulse-width modulated signal with a low duty cycle. The signal produced by op-amp
112
is connected to the output stage input
128
and determines when power is supplied to the fuel pump
18
.
The output stage
54
drives the fuel pump
18
with power from power source
138
and which is controlled by the outputted signal of the second stage. Output stage input
128
is coupled to gate
132
of transistor
130
and thereby controls the conductive state of the transistor. The source
134
is connected to ground while the drain
136
is connected to one of two output stage terminals
140
, the other output stage terminal is connected to power source
138
. Each output stage terminal
140
is connected to a complimentary power input terminal
142
on the fuel pump. Accordingly, a potentially conductive channel from power source
138
to ground is created via fuel pump
18
and transistor
130
. When the signal being sent from the second stage
50
to gate
132
is sufficient to overcome the turn-on voltage of the transistor (i.e., during “on” periods of the pulse-width modulated drive signal), the channel across the drain and source becomes conductive. Hence, the current needed to operate the fuel pump flows through that device, thereby turning on fuel pump
18
and increasing the fluid pressure within the fuel rail
22
.
There are at least two pressure scenarios which may arise, each of which affects the overall system in a different manner. In a first scenario, there is a high air pressure within air rail
20
and a low fluid pressure within fuel rail
22
. In general, control circuit
16
will increase the power to fuel pump
18
, which will turn on fuel pump
144
and thereby increase the fluid pressure within the fuel rail
22
and minimize the inequality of pressure between the two rails. Initially, the air and fuel pressure sensors
12
,
14
measure the air and fuel rails
20
,
22
, respectively, and send signals to the air and fuel pressure inputs
60
,
62
, respectively. The air pressure signal passes through the amplifier
64
essentially unamplified and thereafter appears at the inverting input
90
of op-amp
86
, in combination with the DC bias supplied by reference voltage source
70
. The fuel pressure signal is connected directly to the non-inverting input
88
of op-amp
86
. Consequently, when there is a high air pressure reading and a low fuel pressure reading, the inverting-input will be at a higher voltage than the non-inverting input
88
, thereby causing op-amp output
92
to send a signal which is more negative and proportional to the disparity between the two inputs. This signal is coupled to the inverting input
116
of second stage
52
while the non-inverting input receives a periodic signal from the waveform generator
100
, preferably a sawtooth wave or the like. In this situation, the non-inverting input spends a majority of the time at a higher voltage than the inverting input and therefore produces a high duty cycle signal at op-amp output
118
, as is commonly known in systems utilizing-pulse width modulation. It should be noted that the lower the signal outputted from the first stage, the more time the non-inverting input will be at a higher value than the inverting input and the higher the duty cycle of the signal sent to the output stage
54
. Op-amp output
118
is coupled to gate
132
and will turn on transistor
130
as long as the output signal from the second stage is greater than the turn-on voltage. Once the transistor is conductive, the fuel pump is powered with current which increases the pressure in the fuel rail, thereby increasing the fuel pressure reading and hence the signal seen at the non-inverting input
88
of the first stage. As this non-inverting input rises, the difference between the two inputs decreases and thereby decreases the absolute value of the signal seen at op-amp output
92
. A signal becoming more positive is seen at inverting input
116
, which translates into less time when the non-inverting input
114
is at a higher value than the inverting input. Consequently, the signal seen at op-amp output
118
has a decreasing duty cycle and the fuel pump is supplied with less power accordingly.
In the second scenario, there is a low air pressure within air rail
20
and a high fluid pressure within fuel rail
22
. Overall, control circuit
16
will decrease the amount of time power is sent to the fuel pump
18
, which decreases the fluid pressure within the fuel rail. In the present scenario, a low air pressure reading and a high fuel pressure reading will drive the non-inverting input
88
to a voltage which is higher than the inverting input
90
, thereby causing op-amp output
92
to have a positive signal which is proportional to the difference between the two inputs. This positive signal is coupled to the inverting input
116
of second stage
52
while non-inverting input
114
receives a periodic signal from periodic waveform generator
100
. In this situation, the non-inverting input spends a majority of the time at a voltage lower than the inverting input, thereby producing a zero or other low duty cycle pulse-width modulated signal. Accordingly, the pump will stay off or run at this low duty cycle until the fuel pressure drops down to the defined pressure which is relative to that in the air rail.
It will thus be apparent that there has been provided in accordance with the present invention a fuel pressure regulation system for use in a combustion engine which achieves the aims and advantages specified herein. It will of course be understood that the foregoing description is of a preferred exemplary embodiment of the invention and that the invention is not limited to the specific embodiment shown. Various changes and modifications will become apparent to those skilled in the art and all such variations and modifications are intended to come within the spirit and scope of the appended claims.
Claims
- 1. A fuel pressure regulation system for use with an internal combustion engine, comprising:a first pressure sensor having an output which provides a first signal representative of an air pressure, a second pressure sensor having an output which provides a second signal representative of a fuel pressure, a control circuit having a first input which is coupled to said output of said first pressure sensor to thereby receive said first signal, a second input which is coupled to said output of said second pressure sensor to thereby receive said second signal, and an output which provides a third signal which is determined using said first and second signals, and a fuel pressure control device having an input which is coupled to said output of said control circuit to thereby receive said third signal, wherein said fuel pressure control device utilizes said third signal to adjust the fuel pressure such that the fuel pressure is maintained at a level relative to the air pressure.
- 2. A fuel pressure regulation system as defined in claim 1, further comprising a fuel rail with said second pressure sensor being coupled to said fuel rail to produce said second signal as a fuel pressure signal representative of the fuel pressure in said fuel rail.
- 3. A fuel pressure regulation system as defined in claim 2, further comprising an air rail that provides atomizing air for mixing with fuel from said fuel rail, said first pressure sensor being coupled to said air rail to produce said first signal as an air pressure signal representative of the air pressure in said air rail.
- 4. A fuel pressure regulation system as defined in claim 1, wherein at least one of said first and second pressure sensors are differential pressure sensors.
- 5. A fuel pressure regulation system for use with an internal combustion engine, comprising:a first pressure sensor having an output which provides a first signal representative of an air pressure, a second pressure sensor having an output which provides a second signal representative of a fuel pressure, a control circuit having a first input coupled to said output of said first pressure sensor to thereby receive said first signal, a second input coupled to said output of said second pressure sensor to thereby receive said second signal, an output which provides a third signal which is determined using said first and second signals, and a first stage having a first input coupled to said first input of said control circuit, a second input coupled to said second input of said control circuit, and an output coupled to said output of said control circuit, said first stage provides closed loop control of the fuel pressure at a level determined using said first signal, and a fuel pressure control device having an input coupled to said output of said control circuit to thereby receive said third signal, wherein said fuel pressure control device adjusts the fuel pressure in accordance with said third signal of said control circuit.
- 6. A fuel pressure regulation system as defined in claim 5, wherein said first stage is operable to control the fuel pressure via said fuel pressure control device to maintain the fuel pressure at a fixed level relative to the air pressure.
- 7. A fuel pressure regulation system as defined in claim 5, wherein said first stage provides proportional control of the fuel pressure.
- 8. A fuel pressure regulation system as defined in claim 7, wherein said first stage also provides integral control of the fuel pressure .
- 9. A fuel pressure regulation system as defined in claim 5, wherein said first stage includes a reference voltage source having an output which is coupled to one of said two inputs of said first stage, whereby said first stage provides closed loop control of the fuel pressure at a level determined using said first signal and said reference voltage source.
- 10. A fuel pressure regulation system as defined in claim 5, wherein said control circuit includes an amplifier circuit having an input coupled to said first input of said control circuit and an output coupled to said first input of said first stage.
- 11. A fuel pressure regulation system as defined in claim 5, wherein said first stage is operable to control the fuel pressure via said fuel pressure control device to maintain the fuel pressure at a fixed proportion to the air pressure.
- 12. A fuel pressure regulation system as defined in claim 5, wherein said control circuit includes a second stage having an input coupled to said output of said first stage and an output coupled to said output of said control circuit, wherein said second stage provides pulse width modulation of said fuel pressure control device using the third signal provided by said first stage.
- 13. A fuel pressure regulation system as defined in claim 12, wherein said second stage includes a periodic waveform generator.
- 14. A method of regulating fuel pressure within a fuel rail of an internal combustion engine having an air rail that provides pressurized air for use in atomizing fuel from the fuel rail, the method comprising the steps of:(a) generating a first signal representative of the air pressure within the air rail, (b) generating a second signal representative of the fuel pressure within the fuel rail, (c) providing a fuel pressure control device, and (d) utilizing the fuel pressure control device to adjust the fuel pressure in the fuel rail according to the first and second signals.
- 15. The method of claim 14, wherein step (d) further comprises providing closed loop control to adjust the fuel pressure in the fuel rail according to the first and second signals.
- 16. The method of claim 15, wherein step (d) further comprises providing proportional control for adjusting the fuel pressure in the fuel rail.
- 17. The method of claim 16, wherein step (d) further comprises providing integral control for adjusting the fuel pressure in the fuel rail.
- 18. The method of claim 15, wherein step (d) further comprises providing a reference voltage representative of a fixed pressure difference between an air rail pressure and a fuel rail pressure, whereby the first signal, second signal, and the reference voltage are used in providing closed loop control.
- 19. The method of claim 14, further comprising carrying out step (d) using an analog control circuit and fuel pump.
- 20. The method of claim 14, wherein step (d) further comprises maintaining the fuel pressure within a fuel rail at a fixed pressure relative to the air pressure.
- 21. A fuel delivery system for use with an internal combustion engine, comprising:an air source having an outlet, an air pressure sensor having an input in communication with said air source outlet and an output which provides a first signal representative of the air pressure at said air source outlet, a fuel source having an outlet, a fuel delivery pump having an inlet and an outlet, with said inlet being in fluid communication with said fuel source outlet to draw fuel from said fuel source, a high pressure fuel pump having a fluid inlet in fluid communication with said fuel delivery pump outlet, a fluid outlet, and a signal input, a fuel pressure sensor having an input in communication with said high pressure fuel pump fluid outlet and having an output which provides a second signal representative of a fuel pressure at said high pressure fuel pump fluid outlet, an injector unit having a first inlet in communication with said air source outlet, a second inlet in communication with said high pressure fuel pump fluid outlet, and an outlet in communication with the combustion chamber of an internal combustion engine, and a control circuit having a first input which is coupled to said air pressure sensor output to thereby receive said first signal, a second input which is coupled to said fuel pressure sensor output to thereby receive said second signal, and an output which is coupled to said high pressure fuel pump signal input to thereby transmit a third signal which is determined using said first and second signals, wherein said high pressure fuel pump adjusts the fuel pressure at said high pressure fuel pump fluid outlet in accordance with said third signal.
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