This application claims priority to Japanese Patent Application No. 2010-046575 filed on Mar. 3, 2010, which is incorporated herein by reference in its entirety including the specification, drawings and abstract.
1. Field of the Invention
The invention relates to a fuel property sensor abnormality determining device.
2. Description of the Related Art
Japanese Patent Application Publication No. 2009-191650 (JP-A-2009-191650), for example, describes technology related to an abnormality determination for a fuel property sensor. More specifically, JP-A-2009-191650 describes technology related to an abnormality determination for an alcohol concentration sensor. With the abnormality determining technology in JP-A-2009-191650, it is determined that there is an abnormality in the alcohol concentration if the output voltage of an alcohol concentration sensor is indicative of a value outside of a voltage range that corresponds to an alcohol concentration of 0% to 100%.
However, in the related art described above, if the output voltage of an alcohol concentration sensor is not indicative of a value outside of the voltage range that corresponds to an alcohol concentration of 0% to 100%, an abnormality of the alcohol concentration sensor will not be detected. Therefore, even if there is a difference between the output value of the alcohol concentration sensor and the alcohol concentration, the output value of the alcohol concentration sensor may be used as a normal value. As a result, with the abnormality determining method according to the related art described above, if a fuel property sensor is no longer indicating a correct fuel property, an incorrect sensor value may end up being used to control an internal combustion engine.
The invention thus provides a fuel property sensor abnormality determining device capable of determining whether there is an abnormality, in which a correct value corresponding to a fuel property is unable to be output, in a fuel property sensor.
A first aspect of the invention relates to an abnormality determining device that determines an abnormality of a capacitance-type fuel property sensor having a detecting portion that detects a capacitance value of fuel to be measured. This abnormality determining device includes a fuel temperature identifying portion that obtains a temperature of the fuel to be measured at the detecting portion; an obtaining portion that obtains a plurality of the capacitance values at different obtained temperatures of the fuel to be measured; and a determining portion that determines whether there is an abnormality in the fuel property sensor based on whether the plurality of capacitance values obtained by the obtaining portion are following a temperature characteristic of a capacitance value at the fuel property sensor.
The foregoing and further objects, features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
The system in
The system in
The alcohol concentration sensor 12 is a capacitance-type alcohol concentration sensor. Hereinafter, the detection principle of the capacitance-type alcohol concentration sensor will be described.
In the first example embodiment, a map corresponding to the capacitance value and the fuel temperature is created according to the temperature characteristic shown in
One conceivable failure mode of the capacitance-type alcohol concentration sensor 12 is a decrease in the electrode surface area S due to corrosion of the electrodes 22 or foreign matter adhered to the electrodes 22.
Therefore, in the first example embodiment, a failure mode such as that illustrated in
With the capacitance-type alcohol concentration sensor 12, the capacitance has a temperature characteristic, as shown in
An abnormality determination for the alcohol concentration sensor 12 is performed using this point. First, a plurality of capacitance values at different obtained fuel temperatures are obtained. Then an ethanol concentration of the fuel to be measured is obtained from each of these capacitance values after correcting for the amount of change in the capacitance value due to the temperature characteristic. As described above, in the first example embodiment, the temperature characteristic is corrected according to the map stored in the control apparatus 14. If the difference of the obtained ethanol concentration is equal to or greater than a predetermined value, it is determined that there is an abnormality in the alcohol concentration sensor 12.
In
In the routine shown in
If it is determined in step S100 that the counter value n is not equal to or greater than 1, it is then determined whether the sensor has been initially updated (step S102). This step checks whether activation of the alcohol concentration sensor 12 is complete. For example, it is determined whether sufficient time for activating the alcohol concentration sensor 12 has passed or whether an output signal from the alcohol concentration sensor 12 to the control apparatus 14 is coming across normally. If the determination in step S102 is no, this cycle of the routine ends and the process returns.
If, on the other hand, the determination in step S102 is yes, then initial values of the sensor output values are obtained (step S104). In this step, the current fuel temperature t is set to Th and Tl (Th=Ti=t), the current sensor output e is set to Eh and El(Eh=El=e), and 1 is substituted into the counter, after which the process returns.
Then after the initial values have been obtained, step S100 is performed again, and steps S110 and thereafter are performed. In step S110, it is determined whether t<Tl. If the determination is yes, i.e., if t<Tl, then Tl is set equal to t (i.e., Tl =1) and El is set equal to e (i.e., El=e) in step S112. If, on the other hand, the determination in step S110 is no, then it is determined whether T>Th in step S114. If the determination is yes, i.e., if T>Th, then Th is set equal to t (i.e., Th=t) and Eh is set equal to e (i.e., Eh=e) in step S116.
Then it is determined whether a cumulative fuel injection quantity Q after startup is greater than a preset cumulative injection quantity Qs for making a fuel concentration stability determination (step S118). If the determination in this step is no (i.e., if the cumulative fuel injection quantity Q after startup is not greater than the preset cumulative injection quantity Qs), the process returns.
If, on the other hand, the determination in step S118 is yes, i.e., if Q>Qs, it is then determined whether the concentration of the fuel has changed (step S120). In this step, a determination is made as to whether the ethanol concentration of the fuel measured at the alcohol concentration sensor 12 has changed.
This determination can be made, for example, by any one or a combination of two or more of the following methods. (1) Determining whether fuel is being supplied; (1-1) It is determined that the fuel concentration has not changed if there has been no change in the amount of fuel remaining in the fuel tank 4. (1-2) It is determined that the fuel concentration has not changed if a fuel cap, not shown, of the fuel tank 4 has not been opened or closed. (2) Determining whether the fuel concentration has changed; (2-1) It is determined that the fuel concentration has not changed if there has been no change in the ethanol concentration detected by the alcohol concentration sensor 12 at a given temperature, i.e., at the same temperature. Alternatively, it is determined that the fuel concentration has not changed if the ethanol concentration detected by the alcohol concentration sensor 12 indicates a constant change in an environment in which a temperature change is constant. (2-2) It is determined that the fuel concentration has not changed if there has not been a large change in the air-fuel ratio that is controlled by the current ethanol concentration while the internal combustion engine is operating steadily. (2-3) It is determined the fuel concentration has changed if the cumulative amount of fuel movement or the cumulative injection quantity from the injectors 2 since the last fueling is equal to or greater than a predetermined value. This can be determined based on the cumulative value of the fuel injection quantity of the injectors 2 or the detection results of the fuel flowrate, for example. For example, any of a variety of known technologies may be used, e.g., the driving amount of the fuel pump 8 may be used.
Incidentally, it takes time for the concentration at the location of the alcohol concentration sensor 12 and the fuel inside a delivery pipe, not shown, that is arranged in a fuel line 6 to actually change after fueling. Therefore, it is preferable to check whether the concentration has changed and make a failure diagnosis after the cumulative injection quantity after startup has risen above a certain level. This is why it the determination as to whether Q>Qs is made in step S118 in the first example embodiment.
If it is determined in step S120 that the concentration of the fuel has changed, the process proceeds on to step S122. If the concentration of the fuel has changed, then the environment is unsuitable for making the abnormality determination for the alcohol concentration sensor 12 according to the first example embodiment, so the abnormality determination is not made. Therefore, in step S122, Th is set equal to Tl and t (i.e., Th=Tl=t) and Eh is set equal to El and e (i.e., Eh=El=e), and the process returns.
If, on the other hand, it is determined in step S120 that the concentration of the fuel has not changed, it is then determined whether Th−Tl>Ts (step S124). That is, it is determined whether the difference between the maximum value of the fuel temperature and the minimum value of the fuel temperature is greater than a predetermined abnormality determination starting temperature difference Ts. If a change in temperature of equal to or greater than this Ts is not obtained, the abnormality determination for the alcohol concentration sensor 12 is suspended, and the process returns.
If the determination in step S124 is yes, i.e., if Th-Tl >Ts, it is then determined whether |Eh−El|>Eo (step S126). That is, it is determined whether the absolute value of the difference between the sensor output value Eh at Th (i.e., when the fuel temperature is highest) and the sensor output value El at Tl (i.e., when the fuel temperature is lowest) is large enough to exceed a determining value Eo.
Referring back to
If the determination in step S126 is no, then it is determined that the alcohol concentration sensor 12 is normal (step S130). If, on the other hand, the determination in step S126 is yes, then it is determined that a failure has occurred in the alcohol concentration sensor 12 (step S128).
Incidentally, in the first example embodiment described above, the alcohol concentration sensor 12 corresponds to the fuel property sensor of the invention, the fuel temperature identifying portion of the invention is realized by the value of the fuel temperature t being obtained in the control apparatus 14, the obtaining portion of the invention is realized by the processes in steps S104 and S122 described above being performed in the control apparatus 14, and the determining portion of the invention is realized by steps S126, S128, and S130 described above being performed in the control apparatus 14.
Incidentally, methods of diagnosing a failure in a capacitance-type fuel property sensor according to related art will now be described. There is a method to detect whether there is an abnormality based on whether an output fluctuation amount (i.e., the amount of fluctuation in a detection value) of an alcohol concentration sensor while an internal combustion engine is operating is greater than an abnormality determining value. However, with this method, the output of the sensor changes when the alcohol concentration changes. Therefore, in order to prevent an erroneous detection, the abnormality determining value must be a relatively large value. However, if the abnormality determining value is a large value, it becomes difficult to detect an abnormality in which the abnormality level is small, as is the case with deterioration.
There is also a method for determining an abnormality of an alcohol concentration sensor, which involves estimating the alcohol concentration of the fuel based on the air-fuel ratio feedback control state, torque fluctuation, and rotation speed fluctuation and the like, and then making the abnormality determination based on the difference between this estimated value and the detection value of the alcohol concentration sensor. However, with this method, the abnormality detection of the alcohol concentration sensor is made indirectly using a sensor other than the alcohol concentration sensor, so detection may be affected by a disturbance, thus making it difficult to accurately detect an abnormality. This is why in the first example embodiment, the abnormality determination for the alcohol concentration sensor 12 itself is made using only the output of the alcohol concentration sensor 12. Therefore, detection is not affected by a disturbance because no other sensor is used, so a failure mode in which the relative abnormality level is small, as is the case with deterioration of the alcohol concentration sensor or the like, can also be accurately detected.
In the first example embodiment, the abnormality determination according to the first example embodiment of the invention is applied to the capacitance-type alcohol concentration sensor 12. However, the invention is not limited to this. The abnormality determination according to the first example embodiment may also be applied to any of a variety of types of capacitance-type fuel property sensors.
In the first example embodiment, the alcohol concentration sensor 12 is provided in the fuel line 6. However, the invention is not limited to this. That is, the alcohol concentration sensor 12 may also be provided in the fuel tank 4 instead of in the fuel line 6.
Incidentally, in the first example embodiment, the abnormality determination for the alcohol concentration sensor is made by using the ethanol concentrations identified based on the output of the alcohol concentration sensor 12 and comparing the difference between those concentrations with a predetermined value. However, the invention is not limited to this. That is, it may also be determined whether the capacitance value itself that is detected by the detecting portion 20 of the alcohol concentration sensor 12 follows the temperature characteristic when the alcohol concentration sensor 12 is functioning normally. For example, the temperature characteristic may be specified in advance from design values, testing, simulation, or the like, and it may be determined whether the capacitance value follows this temperature characteristic.
A second example embodiment of the invention has the same hardware structure as the first example embodiment shown in
In the routine in
If the determination in step S100 is no, then step S102 is performed, just as in the first example embodiment. If the determination in step S102 is no, the process returns, just as in the first example embodiment.
If the determination in step S102 is yes, then initial values are obtained in this second example embodiment (step S204). That is, the current t is obtained as the initial fuel temperature Ta and the current e is obtained as the initial sensor output Ea. In conjunction with this, the counter value n is set to 1.
Next, it is determined whether |Te−Ta|>Ts (step S206). Here, Te is the value obtained according to the routine in
If the determination in step S206 is no, the process proceeds on to step S208 and the initial values are obtained. That is, t at that time is set to Th and Tl, and e at that time is set to Eh and El. Then the process returns.
If, on the other hand, the determination in step S206 is yes, the process proceeds on to step S210. In step S210, it is determined whether |Ee−Ea|>Eo. If this determination is yes, it is determined that there is a failure in the alcohol concentration sensor 12 (step S212). If, on the other hand, this determination is no, it is determined that the alcohol concentration sensor 12 is normal (step S214). Accordingly, an abnormality determination for the alcohol concentration sensor 12 can be made just as in step S126 in the routine shown in
On the other hand, if the determination in step S100 is yes, it is determined whether there is a normal determination or an abnormal determination (step S220). If a determination result, i.e., either a normal determination or an abnormal determination, has been obtained, this cycle of the routine ends. If no determination result has been obtained, the process proceeds on to subroutine A. Subroutine A is a routine (steps S110 to S130) for the portion encircled by the broken line in the flowchart in
A third example embodiment of the invention has a hardware structure similar to the hardware structure of the first example embodiment except that a heater is housed in the alcohol concentration sensor 12. Operating the heater enables the temperature of the fuel at the detecting portion 20 to be freely heated to a desired temperature at a desired time. Incidentally, as a modified example of the third example embodiment, a separate heater may be provided outside the alcohol concentration sensor 12. In this case, the heater may be provided upstream of the alcohol concentration sensor 12 in the fuel line 6 such that the fuel temperature at the location of the alcohol concentration sensor 12 can be adjusted to a desired value.
A system according to a fourth example embodiment of the invention has the same hardware structure as the third example embodiment.
In the routine in
Continuing on, it is determined whether the value of E1−E2 is less than a predetermined value (step S306). If the determination is yes, the difference between E1−E2 is less than the predetermined value, so it can be determined that the deviation of the output value of the ethanol concentration corresponding to the temperature change is small. In this case, a determination of normal is made (step S308), and this cycle of the routine ends.
If, on the other hand, the determination in step S306 is no, the difference between E1−E2 is equal to or greater than the predetermined value, so it can be determined that the deviation of the output value of the ethanol concentration corresponding to the temperature change is large. In this case, a determination of abnormal is made (step S310), and this cycle of the routine ends.
A system according to a fifth example embodiment of the invention has the same hardware structure as the third example embodiment, and is configured to be able to execute the sensor abnormality determining routine according to the fourth example embodiment (i.e., the routine in
In the fifth example embodiment, the heater is operated and an abnormality determination for the alcohol concentration sensor 12 is made, under a predetermined condition that it can be determined that the fuel property is stable. More specifically, in this example embodiment, it is determined that fuel property is stable by determining whether any one or two or more of the following conditions is (are) satisfied. (i) A change in the ethanol concentration is not able to be confirmed for a predetermined period of time or longer. (ii) The fuel tank 4 has not just been filled with fuel. (iii) A predetermined period of time has passed after the internal combustion engine 10 has started.
Continuing on, it is determined whether there has been no change in the fuel concentration (i.e., whether the fuel concentration has remained the same) for a predetermined period of time or longer (step S322). In this step, it is determined whether the fuel concentration has changed by making any one or two or more of the determinations (i) to (iii) described above. For example, if the fluctuation range of the fuel concentration remains within a predetermined extremely small range for a certain preset period of time, it is determined that there is no change in the fuel concentration. If the determination in this step is no, the fuel concentration is changing, so the environment is unsuitable for making an abnormality determination for the alcohol concentration sensor 12. Therefore, this cycle of the routine ends.
If, on the other hand, the determination in step S322 is yes, an abnormality determination for the alcohol concentration sensor 12 is made (step S324). In this step, the routine according to the fourth example embodiment shown in
A system according to a sixth example embodiment of the invention has the same hardware structure as the third example embodiment, and is configured to be able to execute the sensor abnormality determining routine according to the fourth example embodiment (i.e., the routine in
In the sixth example embodiment, an abnormality determination for the alcohol concentration sensor 12 is made while the system that includes the internal combustion engine 10 is stopped. While the internal combustion engine is stopped, no fuel is consumed (i.e., no fuel moves around the alcohol concentration sensor 12). Therefore, the fuel property at the detecting portion 20 will not change regardless of whether the fuel tank 4 is being filled with a different type of fuel. Thus the sixth example embodiment focuses on a case in which the fuel property is constant in this way, and makes an abnormality determination for a fuel property sensor while the internal combustion engine is stopped, by actively changing the fuel temperature by operating the heater.
Continuing on, it is determined whether operation of the system that includes the internal combustion engine 10 is currently stopped (step S322). Here, in this example embodiment, operation is considered to be stopped, for example, before a conventional engine is started, after a conventional engine is stopped, and while a hybrid engine is stopped. If the determination in this step is no, this cycle of the routine ends.
If, on the other hand, the determination in step S322 is yes, then the same abnormality determination that is made in the fifth example embodiment is made for the alcohol concentration sensor 12 (step S324). Accordingly, an abnormality determination for the alcohol concentration sensor 12 can be made.
A system according to the seventh example embodiment of the invention has the same hardware structure as the third example embodiment, and is configured to be able to execute a sensor abnormality determining routine according to the fourth example embodiment (i.e., the routine in
In the seventh example embodiment, a heater is operated and an abnormality determination for the alcohol concentration sensor 12 is made when the engine load is equal to or less than a predetermined value. If the fuel temperature rises when the internal combustion engine main body 10 is operating with a high load, problems such as knock or vapor lock may occur. The seventh example embodiment makes it possible to inhibit the occurrence of such problems.
Continuing on, it is determined whether a load of the internal combustion engine 10 is currently equal to or less than a predetermined value (step S342). The load may be detected using any one of a variety of known technologies for detecting a load of an internal combustion engine, such as the throttle valve opening amount or the like. Here, the set predetermined value may be set as the value of a load at which there is no possibility of problems such as knock or vapor lock occurring even if the fuel temperature rises. If the determination in this step is no, then this cycle of the routine ends.
If, on the other hand, the determination in step S342 is yes, then the same abnormality determination that is made in the fifth example embodiment is made for the alcohol concentration sensor 12 (step S324). Accordingly, an abnormality determination for the alcohol concentration sensor 12 can be made.
Incidentally, the seventh example embodiment is also able to benefit from the advantages described below. That is, the fuel temperature can be effectively raised with only a small amount of power to the heater, so only a small amount of power is consumed. Also, the amount of fuel movement is small so it is unlikely that the fuel property will change while an abnormality determination is being made. In order to benefit from these advantages, the predetermined value in step S342 may also be set beforehand to a value that corresponds to a load at which the amount of power consumed is equal to or less than a predetermined amount, or a value that corresponds to a load at which the amount of fuel movement is sufficiently small compared to the time that it takes to make an abnormality determination (e.g., compared to the time that is takes to change the temperature with the heater).
While various example embodiments for carrying out the invention have been described with reference to the drawings, the invention may also be described in the manner below.
A first aspect of the invention relates to an abnormality determining device that determines an abnormality of a capacitance-type fuel property sensor having a detecting portion that detects a capacitance value of fuel to be measured. This abnormality determining device includes a fuel temperature identifying portion that obtains a temperature of the fuel to be measured at the detecting portion; an obtaining portion that obtains a plurality of the capacitance values of the fuel to be measured, in which a property of fuel at the detecting portion is substantially the same or can be presumed to be substantially the same, at different obtained temperatures of the fuel to be measured; and a determining portion that determines whether there is an abnormality in the fuel property sensor based on whether the plurality of capacitance values obtained by the obtaining portion are following a temperature characteristic of a capacitance value at the fuel property sensor.
According to this aspect, it is possible to determine whether an abnormality in which a correct value corresponding to a fuel property is unable to be output is occurring in a fuel property sensor, using the fact that a capacitance value has a temperature characteristic.
Also, the obtaining portion may include a first obtaining portion that obtains a first capacitance value when the temperature of the fuel to be measured is a first temperature, and a second obtaining portion that obtains a second capacitance value when i) the temperature of the fuel to be measured is a second temperature that differs from the first temperature, and ii) a fuel property at the detecting portion is the same as the fuel property when the first capacitance value is obtained, or a difference between the fuel property when the first capacitance value is obtained and the fuel property at the detecting portion is within a predetermined range. Also, the determining portion may include a corrected property value obtaining portion that obtains a value of a fuel property corresponding to the first capacitance value after correcting for an amount of change due to the temperature characteristic in the capacitance value of the fuel property sensor corresponding to the temperature of the fuel to be measured, and a value of a fuel property corresponding to the second capacitance value after correcting for an amount of change due to the temperature characteristic in the capacitance value of the fuel property sensor corresponding to the temperature of the fuel to be measured, and a portion that determines whether there is an abnormality in the fuel property sensor based on a comparison of the plurality of fuel properties obtained by the corrected property value obtaining portion.
With this kind of structure, a plurality of capacitance values at different obtained temperatures can be obtained. Properties of the fuel to be measured can be obtained from these capacitance values, after correcting for the change in the capacitance value due to the temperature characteristic. Then it can be determined whether an abnormality in which a correct value corresponding to the fuel property is unable to be output is occurring in the fuel property sensor, by comparing the obtained properties. If the fuel property sensor is indicating output values that correctly follow the temperature characteristic, when the property of the fuel being measured is the same, output values indicative of the same property should be obtained from the fuel property sensor even if the temperature of the fuel being measured is different.
Also, the determining portion may determine that there is an abnormality in the fuel property sensor when a difference among the plurality of fuel properties obtained by the corrected property value obtaining portion is larger than a predetermined value. Accordingly, it is possible to detect when the fuel property obtained from the plurality of capacitance values at different obtained fuel temperatures exceeds the predetermined value and deviates largely.
Also, the obtaining portion may include a shut-off obtaining portion that obtains the capacitance value when an internal combustion engine is shut off, and a startup obtaining portion that obtains the capacitance value the next time the internal combustion engine is started after the internal combustion engine has been shut off. Also, the determining portion may determine whether there is an abnormality in the fuel property sensor based on whether a value of a fuel property detected based on the capacitance value obtained by the shut-off obtaining portion and a value of a fuel property detected based on the capacitance value obtained by the startup obtaining portion are following the temperature characteristic of the capacitance value of the fuel property sensor. This kind of structure makes it possible to obtain sensor output values at different fuel temperatures for fuel of the absolute same property.
Also, the abnormality determining device may also include a temperature adjusting apparatus capable of changing the temperature of the fuel to be measured that is measured by the fuel property sensor. Accordingly, the temperature of the fuel to be measured can be changed.
Also, the temperature adjusting apparatus may include at least one of a heater provided inside the fuel property sensor, or a heater that is provided outside the fuel property sensor, upstream of the fuel property sensor, and capable of heating fuel that flows toward the fuel property sensor. Operating the heater enables the temperature of the fuel to be measured to be increased.
Also, the fuel property sensor may be provided in a fuel supply system of an internal combustion engine, and the obtaining portion may include a heating control portion that heats the fuel to be measured that is measured by the fuel property sensor by the temperature adjusting apparatus when a load of the internal combustion engine is equal to or less than a predetermined value while the internal combustion engine is operating, and a low load obtaining portion that obtains the capacitance value from the fuel property sensor when the temperature of the fuel to be measured has been changed by the heating control portion. With this kind of structure, the abnormality determination for a fuel property sensor according to the invention is able to be made while avoiding problems that occur when fuel is heated when the internal combustion engine is operating with a high load.
While the invention has been described with reference to example embodiments thereof, it is to be understood that the invention is not limited to the described embodiments or constructions. To the contrary, the invention is intended to cover various modifications and equivalent arrangements. In addition, while the various elements of the example embodiments are shown in various combinations and configurations, other combinations and configurations, including more, less or only a single element, are also within the scope of the invention.
Number | Date | Country | Kind |
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JP2010-046575 | Mar 2010 | JP | national |