The present invention relates to a structure for attaching a fuel pump to a cylinder head of an engine. The fuel pump pressurizes fuel through, for example, rotation of an intake or exhaust camshaft and supplies the pressurized fuel to a pressure accumulation pipe of the engine.
The fuel pump 33 has a pressurizing cylinder 36. A plunger 37 is received in the pressurizing cylinder 36. A tappet 37a is connected to the lower end of the plunger 37. A pump drive cam 38 is formed in an exhaust camshaft 21 at the position corresponding to the tappet 37a. As the pump drive cam 38 rotates integrally with the exhaust camshaft 21, the plunger 37 reciprocates in the upward-downward direction in the pressurizing cylinder 36. Through such reciprocation of the plunger 37, fuel in the fuel pump 33 is pressurized and supplied to a pressure accumulation pipe such as a common rail in the engine. After having been sent to the pressure accumulation pipe, the fuel is injected into a combustion chamber in the engine through a fuel injection valve.
In the fuel pump attachment structure shown in
Japanese Laid-Open Patent Publication No. 2000-291503 discloses a fuel pump attachment structure described below. Specifically, a metal bracket is mounted on a cylinder head in a manner covered by a cylinder head cover formed of synthetic resin. A fuel pump is attached to and supported by the bracket. When the fuel pump is driven by a pump drive cam, the cylinder head cover does not receive great external force. The weight of the cylinder head cover can thus be reduced. However, the fuel pump attachment structure of Japanese Laid-Open Patent Publication No. 2000-291503 has two problems as will be described below.
The first problem is that there is not sufficient space for installing the bracket between the cylinder head cover and the cylinder head. This makes it difficult to mount the bracket on the cylinder head or to attach the fuel pump to the bracket. To avoid this problem, the fuel pump may be attached to and supported by the cylinder head cover instead of the bracket. However, in this case, the cylinder head cover, which is formed of synthetic resin, must be reinforced. This may bring about an additional problem. The second problem is that, since the bracket is received between the cylinder head cover and the cylinder head, a great number of bolts must be employed to fix the cylinder head cover and the bracket to the top surface of the cylinder head. This also complicates operation for attaching the fuel pump.
Accordingly, it is an objective of the present invention to provide a fuel pump attachment structure that decreases the weight of a cylinder head cover, increases the flexibility in installation of a bracket, and facilitates attaching of a fuel pump to a cylinder head.
To achieve the foregoing objective and in accordance with one aspect of the present invention, a fuel pump attachment structure is provided that includes a cylinder head; a cylinder head cover joined to a top surface of the cylinder head; a bracket mounted to the top surface of the cylinder head so as to be located at a position outside the cylinder head cover; and a fuel pump attached to the bracket. The fuel pump is inserted into an opening formed in the cylinder head cover. A sealing member is arranged between an outer surface of the fuel pump and a surface of the cylinder head cover that defines the opening.
In accordance with another aspect of the present invention, a fuel pump attachment structure is provided that includes a cylinder head; a cylinder head cover joined to a top surface of the cylinder head; a bracket mounted to the top surface of the cylinder head so as to be located at a position outside the cylinder head cover; and a fuel pump attached to the bracket. A pressing portion is formed in a lower portion of the bracket. The pressing portion presses a pressed portion formed on a periphery of the cylinder head cover from above by means of a bolt that is inserted into the pressing portion and fastened to the cylinder head.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
a) is a plan view showing a cylinder head cover, a bracket, and a fuel pump of the fuel pump attachment structure illustrated in
b) is a cross-sectional view taken along line 3-3 of
a) is an exploded perspective view showing a modification of the fuel pump attachment structure according to the second embodiment before a bracket is mounted to a cylinder head cover;
b) is a cross-sectional view showing an attachment portion of the bracket illustrated in
First Embodiment
A first embodiment of the present invention will now be described with reference to
As shown in
With reference to
As illustrated in
With reference to
As illustrated in
Operation of an engine in which the fuel pump 33 is attached to the cylinder head 11 in the above-described manner will hereafter be described.
When the engine is running, the plunger 37 and the tappet 37a of the fuel pump 33 are reciprocated in the upward-downward direction through rotation of the pump drive cam 38, which rotates integrally with the exhaust camshaft 21. This pressurizes fuel in the fuel pump 33 and supplies the pressurized fuel to a pressure accumulation pipe such as a common rail in the engine. After having been sent to the pressure accumulation pipe, the fuel is injected into a combustion chamber in the engine through a fuel injection valve.
The fuel pump attachment structure according to the first embodiment, which has been described above, has the advantages described below.
In the first embodiment, the bracket 31 to which the fuel pump 33 is attached is arranged outside the cylinder head cover 13. Accordingly, unlike the configuration described in the “BACKGROUND OF THE INVENTION” section, in which the bracket is accommodated in the limited space between the cylinder head cover and the cylinder head, the position at which the bracket 31 is installed is not restricted by the components arranged inside the cylinder head cover 13 such as the exhaust camshaft 21, an exhaust cam 22, and the pump drive cam 38. Also, sufficient space is easily ensured to install the bracket 31. In other words, the bracket 31 has improved flexibility in installation thereof.
In the first embodiment, the bracket 31, which is arranged outside the cylinder head cover 13, is mounted on the cylinder head 11 by means of the bolts 32. Further, the stepped surfaces 31c are formed on the attachment portions 31a of the bracket 31. The stepped surfaces 31c press the stepped portions 13c of the cylinder head cover 13 against the cylinder head 11. As a result, at the stepped portions 13c of the cylinder head cover 13 and the attachment portions 31a of the bracket 31, the cylinder head cover 13 and the bracket 31 are fastened and fixed together to the cylinder head 11 by means of the bolts 32. In this manner, the number of the bolts 14 that are used exclusively to fix the cylinder head cover 13 to the cylinder head 11 is decreased. This facilitates mounting and separation of the cylinder head cover 13 and the bracket 31 with respect to the cylinder head 11.
In the first embodiment, the bracket 31, which is arranged outside the cylinder head cover 13, is mounted on the cylinder head 11 by means of the bolts 32. This allows the cylinder head cover 13 to be formed of synthetic resin to reduce the weight of the cylinder head cover 13. Further, since the fuel pump 33 is attached to the bracket 31 formed of metal such as aluminum alloy or magnesium alloy, attachment rigidity of the fuel pump 33 is improved.
In the first embodiment, the sealing member 39 is deployed between the inner peripheral surface of the accommodation tubular portion 13f and the outer peripheral surface of the attachment tubular portion 31d. In other words, the sealing member 39 is received inside the cylinder head cover 13 and thus prevented from being contaminated.
In the first embodiment, the spaces G1 and G2 are formed between the top surface of the cylinder head cover 13 and the lower surface of the bracket 31. This prevents the heat inside the cylinder head cover 13 from being transmitted directly to the bracket 31. The bracket 31 is thus prevented from being thermally deteriorated through a temperature rise in the bracket 31 caused by the heat inside the cylinder head cover 13. Also, heat release from the bracket 31 contributes to prevention of excessive heating of the cylinder head 11.
Second Embodiment
A second embodiment of the present invention will now be described with reference to
As illustrated in
A bracket 40 for supporting the fuel pump 33 is mounted to the cylinder head cover 13 in a manner straddling the extended portion 13h of the cylinder head cover 13. The bracket 40 has a rhomboid-shaped bracket body 41 and four reverse-L-shaped legs 43, which each extend downward from a corresponding one of the four side surfaces of the bracket body 41. An attachment portion 42 is formed at the lower end of each of the legs 43. The bracket 40 is formed of metal such as aluminum alloy or magnesium alloy.
As illustrated in
The diameter of an upper end portion of the through hole 45 in the bracket 40 is increased and a sealing member 50 is received in the upper end portion of the through hole 45. The sealing member 50 seals the gap between the outer peripheral surface of the fuel pump 33 and the inner peripheral surface of the bracket body 41 (that is, the inner peripheral surface of the attachment tubular portion 44). An annular groove 51 is formed in the outer peripheral surface of the attachment tubular portion 44. A sealing member 52 is arranged in the annular groove 51. An accommodation tubular portion 53 in which the attachment tubular portion 44 is inserted from above is provided at the center of the extended portion 13h of the cylinder head cover 13 and projects downward from the inner surface of the extended portion 13h. The sealing member 52 seals the gap between the accommodation tubular portion 53 of the cylinder head cover 13 and the attachment tubular portion 44 of the bracket 40.
Each one of the attachment portions 42 of the bracket 40 extends perpendicularly outward from the lower end of a corresponding one of the legs 43. A bolt insertion hole 54 is formed in each of the attachment portions 42. A stepped surface 55 (a pressing portion) is formed on the inner side of each attachment portion 42, or, in other words, at the lower end of each leg 43. The stepped surfaces 55 are located at positions corresponding to the portion of the flange 13g that is provided around the extended portion 13h of the cylinder head cover 13. Specifically, with the bracket 40 arranged in the manner straddling the extended portion 13h of the cylinder head cover 13, the stepped surfaces 55 of the bracket 40 are held in contact with the portion of the flange 13g that is provided around the extended portion 13h. In this state, the bolts 32 are inserted into the corresponding bolt insertion holes 54 and threadably received in corresponding threaded holes 11a formed in the cylinder head 11. In this manner, the bracket 40 and the cylinder head cover 13 are fastened and fixed together to the cylinder head 11 through the bolts 32.
In this case, the stepped surfaces 55 of the bracket 40 depress the flange 13g of the cylinder head cover 13, thus compressing the gasket 12. The cylinder head cover 13 and the bracket 40 are thus effectively joined together. As has been described, the extended portion 13h of the cylinder head cover 13 is shaped like a lidded rectangular box. Corner portions of the flange 13g that correspond to two corners of the extended portion 13h are pressed against the cylinder head 11 through the corresponding stepped surfaces 55 of the bracket 40. The cylinder head cover 13 and the bracket 40 are thus firmly fixed to the cylinder head 11.
Specifically, with reference to
Then, the fuel pump 33 is inserted into the through hole 45 of the bracket 40 and the flange 46 of the fuel pump 33 is supported on the bracket 40. In this state, the bolts 48 are inserted into the corresponding bolt insertion holes 47 of the flange 46 and threadably received in the corresponding threaded holes 49 of the bracket body 41. The fuel pump 33 is thus attached to the cylinder head 11.
The fuel pump attachment structure according to the second embodiment has the advantages described below, in addition to advantages similar to those obtained by the fuel pump attachment structure according to the first embodiment.
In the second embodiment, as viewed from above, the cylinder head cover 13 is shaped like a rectangle with one corner missing. As a result, the weight and size of the cylinder head cover 13 are reduced by an amount corresponding to the missing corner.
The bracket 40 has the multiple attachment portions 42 and the stepped surfaces 55 are formed on the inner sides of the corresponding attachment portions 42. The stepped surfaces 55 press the portion of the flange 13g that is provided around the extended portion 13h of the cylinder head cover 13 against the cylinder head 11. In this state, the bolts 32 inserted into the bolt insertion holes 54 in the attachment portions 42 fix the bracket 40 to the cylinder head 11. As a result, the stepped surfaces 55, which are formed in the attachment portions 42 of the bracket 40, press the flange 13g of the cylinder head cover 13 against the cylinder head 11 from immediately above. This effectively fixes the bracket 40, together with the cylinder head cover 13, to the cylinder head 11.
The extended portion 13h of the cylinder head cover 13 is shaped like a lidded rectangular box. The stepped surfaces 55 of the bracket 40 press at least the corner portions of the flange 13g that correspond to two corners of the extended portion 13h against the cylinder head 11. As a result, the stepped surfaces 55 effectively press the flange 13g of the cylinder head cover 13, thus effectively fixing the cylinder head cover 13 and the bracket 40 to the cylinder head 11.
The cylinder head cover 13 is formed of synthetic resin. However, since the extended portion 13h of the cylinder head cover 13 is reinforced by the bracket 40, it is unnecessary to reinforce the cylinder head cover 13.
Modifications
The illustrated embodiments may be modified according to the forms described below.
As illustrated in
As to the legs 43 formed in the bracket 40 illustrated in
The accommodation tubular portion 13f, which is formed integrally with the cylinder head cover 13, may be formed in a manner projecting from the top surface of the cylinder head cover 13 as illustrated in
As illustrated in
Instead of the tubular portions 31f in the bracket 31 in the modification illustrated in
The bracket 31 or the bracket 40 may be formed of highly rigid heat-resistant resin material or ceramic material.
The sealing member 34 or the sealing member 39 may be formed by an O ring.
The shape of the cylinder head cover 13 illustrated in
Number | Date | Country | Kind |
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2010-153893 | Jul 2010 | JP | national |
2010-153894 | Jul 2010 | JP | national |
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Entry |
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Japan Office action, mail date is Oct. 29, 2013. |
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20120006304 A1 | Jan 2012 | US |