Patent Application
20240151198
The present invention relates to fuel pumps for pressurizing a fuel and supplying the fuel to an engine.
For example, PTL 1 describes such a fuel pump. A high-pressure fuel supply pump described in PTL 1 includes a housing, a suction valve, a discharge valve, and a relief valve. The housing includes a cylinder forming a stepped tubular-shaped space which accommodates a cylinder liner for slidably holding a plunger and which forms a pressurizing chamber. The suction valve is opened in a state where no current is supplied to an electromagnetic solenoid. If a current is supplied to the electromagnetic solenoid, the suction valve is opened to suck a fuel into the pressurizing chamber.
The discharge valve is assembled into a discharge-valve accommodating portion in the housing, and the discharge-valve accommodating portion communicates with the pressurizing chamber through a fuel discharge hole. The fuel at a high pressure which has been pressurized in the pressurizing chamber is supplied to the discharge valve. The discharge valve is opened, if the pressure of the fuel supplied thereto becomes equal to or higher than a predetermined pressure. The fuel having passed through the discharge valve is press-transferred to an accumulator.
Further, the relief valve is assembled into a relief-valve accommodating portion in the housing. The relief-valve accommodating portion communicates with a high-pressure region downstream of the discharge valve and, further, communicates with the pressurizing chamber through a communication path. If the pressure of the fuel in the high-pressure region becomes equal to or higher than a certain pressure, the relief valve is opened to return the fuel at a high pressure to the pressurizing chamber.
PTL 1: WO 2018/186219 A
On the other hand, in the high-pressure fuel supply pump described in PTL 1, the pressure in the pressurizing chamber is repeatedly raised and dropped as the plunger moves upwardly and downwardly. In such a high-pressure fuel supply pump, when the plunger descends and the pressurizing chamber is interiorly depressurized, cavitation may be generated near a relief-valve seat portion positioned at the back of the pressurizing chamber. Then, the generated cavitation is collapsed when the fuel in the pressurizing chamber is pressurized since the plunger ascends.
Such cavitation is repeatedly generated and collapsed near the relief-valve seat portion which is far from the plunger. This may induce erosion in the relief-valve seat portion, which may cause a loss of the sealing function of the relief-valve seat portion. The likelihood of occurrence of cavitation varies depending on the moving speed of the plunger. Therefore, cavitation is more likely to occur, when a larger flow rate of fuel is required or when the engine is rotated at a higher speed.
In view of the aforementioned problems, it is an object of the present invention to provide a fuel pump capable of preventing occurrence of cavitation near a seat member in a valve mechanism.
In order to solve the aforementioned problems and achieve the object of the present invention, a fuel pump according to the present invention includes a plunger adapted to reciprocate, a pressurizing chamber adapted to increase and decrease its volumetric capacity through the reciprocation of the plunger, and a relief valve mechanism adapted to return a fuel to the pressurizing chamber. The relief valve mechanism includes a relief valve, and a seat member having a valve contact portion for seating the relief valve thereon. The relief valve is disposed closer to the plunger than the seat member. The seat member has an annular groove portion which forms a space communicating with the pressurizing chamber, between this annular groove portion and a fixing portion surrounding the outer peripheral surface of the seat member. The space is provided at a position farther from the plunger than the valve contact portion.
With the fuel pump having the aforementioned structure, it is possible to prevent the occurrence of cavitation in the vicinity of the seat member in the relief valve mechanism.
Further, problems, structures and effects other than those described above will be clarified by the following description of an embodiment.
Hereinafter, a high-pressure fuel supply pump according to an embodiment of the present invention will be described. In the drawings, the same members are denoted by the same reference numerals.
First, there will be described a fuel supply system using a high-pressure fuel supply pump (a fuel pump) according to the present embodiment, with reference to
As illustrated in
A fuel in the fuel tank 103 is pumped up by a feed pump 102 which is driven based on a signal from the ECU 101. The fuel having been pumped up is pressurized to an appropriate pressure by a pressure regulator, which is not illustrated. Then, the fuel is transferred to a low-pressure fuel suction port 51 in the high-pressure fuel supply pump 100 through a low-pressure pipe 104.
The high-pressure fuel supply pump 100 pressurizes the fuel supplied from the fuel tank 103 and pressure-feeds the fuel to the common rail 106. The plurality of injectors 107 and a fuel pressure sensor 105 are mounted on the common rail 106. The plurality of injectors 107 is mounted thereon in correspondence to the number of cylinders (combustion chambers), and injects the fuel according to a driving current outputted from the ECU 101. The fuel supply system according to the present embodiment is a so-called direct-injection engine system adapted to cause the injectors 107 to directly inject the fuel into the cylinder tubes in the engine.
The fuel pressure sensor 105 outputs data of a detected pressure to the ECU 101. The ECU 101 calculates an appropriate amount of fuel to be injected (a target length of injected fuel), an appropriate fuel pressure (a target fuel pressure), and the like, based on quantities of engine states (for example, a crank rotation angle, a throttle opening, an engine rotating speed, a fuel pressure, and the like) obtained from various sensors.
Further, the ECU 101 controls driving of the high-pressure fuel supply pump 100 and the plurality of injectors 107, based on the results of calculations of the fuel pressure (the target fuel pressure) and the like. Namely, the ECU 101 includes a pump control unit for controlling the high-pressure fuel supply pump 100, and an injector control unit for controlling the injector 107.
The high-pressure fuel supply pump 100 includes a pressure pulsation reduction mechanism 9, an electromagnetic suction valve mechanism 3 which is a volumetric-capacity variable mechanism, a relief valve mechanism 4 (see
The fuel flowing into the electromagnetic suction valve mechanism 3 passes through a valve portion 32, further flows through a suction path 1d formed in the pump body 1, and then flows into a pressurizing chamber 11. A plunger 2 is inserted in the pressurizing chamber 11 such that the plunger 2 can reciprocate. The plunger 2 reciprocates since a motive force is transmitted thereto from a cam 91 (see
In the pressurizing chamber 11, the fuel is sucked from the electromagnetic suction valve mechanism 3 during the descending stroke of the plunger 2, while the fuel is pressurized during the ascending stroke thereof. If the pressure of the fuel in the pressurizing chamber 11 exceeds a predetermined value, the discharge valve mechanism 8 is opened, so that the high-pressure fuel is pressure-transferred to the common rail 106 through a discharge path 12a. Discharging of the fuel from the high-pressure fuel supply pump 100 is operated through opening and closing of the electromagnetic suction valve mechanism 3. The opening and closing of the electromagnetic suction valve mechanism 3 is controlled by the ECU 101.
Next, the structure of the high-pressure fuel supply pump 100 will be described with reference to
As illustrated in
The first chamber 1a is a columnar space portion provided in the pump body 1, and the first chamber 1a has a center line LA coincident with the center line of the pump body 1. The plunger 2 is inserted at its one end portion in the first chamber 1a, and the plunger 2 reciprocates within the first chamber 1a. The first chamber 1a and the one end of the plunger 2 form the pressurizing chamber 11.
The second chamber 1b is a columnar space portion provided in the pump body 1, and the second chamber 1b has a center line orthogonal to the center line of the pump body 1 (the first chamber 1a). In the second chamber 1b, there is formed a relief valve chamber for disposing the relief valve mechanism 4 therein. The diameter of the second chamber 1b (the relief valve chamber) is smaller than the diameter of the first chamber 1a. The first chamber 1a and the second chamber 1b communicate with each other through a circular communication hole 1e. The fuel having passed through the relief valve mechanism 4 passes through the communication hole 1e and returns to the pressurizing chamber 11.
The third chamber 1c is a columnar space portion provided in the pump body 1 and is continuous with the other end of the first chamber 1a. The third chamber 1c has a center line coincident with the center line 1A of the first chamber 1a and the center line of the pump body 1. The diameter of the third chamber 1c is larger than the diameter of the first chamber 1a. In the third chamber 1c, there is disposed a cylinder 6 for guiding the reciprocation of the plunger 2. This can bring an end surface of the cylinder 6 into contact with a step portion (a flat-surface portion) between the first chamber 1a and the third chamber 1c, which can prevent the cylinder 6 from being displaced toward the first chamber 1a.
The cylinder 6 is formed to have a tubular shape, and is press-fitted at its outer periphery into the third chamber 1c in the pump body 1. Further, the cylinder 6 is in contact with the top surface of the third chamber 1c (the step portion between the first chamber 1a and the third chamber 1c), at its one end. The plunger 2 is slidably in contact with the inner peripheral surface of the cylinder 6.
The pump body 1 is provided with a fixing portion 1x which engages with a substantially center portion of the cylinder 6 in the axial direction. The fixing portion 1x is formed to be plastically deformable. The fixing portion 1x presses the cylinder 6 upwardly (upwardly in
An O-ring 93 as a specific example of a seat member is interposed between the fuel pump mounting portion 90 and the pump body 1. The O-ring 93 prevents an engine oil from leaking to the outside of the engine (the internal combustion engine) through between the fuel pump mounting portion 90 and the pump body 1.
A tappet 92 is provided on the lower end of the plunger 2. The tappet 92 converts rotational motion of the cam 91 attached to a cam shaft in the engine into upward and downward motions and transmits the upward and downward motions to the plunger 2. The plunger 2 is biased toward the cam 91 by a spring 16 through a retainer 15, and is press-bonded to the tappet 92. The tappet 92 reciprocates along with the rotation of the cam 91. The plunger 2 reciprocates together with the tappet 92, thereby changing the volumetric capacity of the pressurizing chamber 11.
A seal holder 17 is disposed between the cylinder 6 and the retainer 15. The seal holder 17 is formed to have such a tubular shape as to insert the plunger 2 therethrough. The seal holder 17 has an auxiliary chamber 17a at its upper end portion closer to the cylinder 6. Further, the seal holder 17 holds a plunger seal 18 at its lower end portion closer to the retainer 15.
The plunger seal 18 is slidably in contact with the outer periphery of the plunger 2. When the plunger 2 reciprocates, the plunger seal 18 seals the fuel in the auxiliary chamber 17a, in order to prevent the fuel in the auxiliary chamber 17a from flowing into the engine. Further, the plunger seal 18 prevents a lubricating oil (including an engine oil) for lubricating sliding portions in the engine from flowing into the pump body 1.
In
Namely, the plunger 2 is disposed in such a way as to reciprocate in such a direction as to increase and decrease the volumetric capacity of the pressurizing chamber 11.
The plunger 2 has a large diameter portion 2a and a small diameter portion 2b. When the plunger 2 reciprocates, the large diameter portion 2a and the small diameter portion 2b are positioned in the auxiliary chamber 17a. Therefore, the volumetric capacity of the auxiliary chamber 17a is increased and decreased by the reciprocation of the plunger 2.
The auxiliary chamber 17a communicates with a low-pressure fuel chamber 10 through a fuel path 10c (see
As illustrated in
The suction joint 5 includes a low-pressure fuel suction port 51 connected to the low-pressure pipe 104, and a suction flow path 52 communicating with the low-pressure fuel suction port 51. The fuel having passed through the suction flow path 52 passes through a suction filter 53 provided inside the pump body 1 and, then, is supplied to the low-pressure fuel chamber 10. The suction filter 53 removes foreign substances existing in the fuel, thereby preventing such foreign substances from entering the high-pressure fuel supply pump 100.
The low-pressure fuel chamber 10 is provided with a low-pressure fuel flow path 10a and a suction path 10b (see
The pressure pulsation reduction mechanism 9 is formed from a metal diaphragm damper constituted by two disk-shaped corrugated metal plates bonded to each other at their outer peripheries, and an inert gas such as argon which is introduced in the inside thereof. The metal diaphragm damper in the pressure pulsation reduction mechanism 9 expands and contracts to absorb or reduce pressure pulsations.
The suction path 10b communicates with the suction port 31b (see
As illustrated in
The suction valve seat 31 is formed to have a tubular shape, and is provided with a seating portion 31a on its inner peripheral portion. Further, the suction valve seat 31 is provided with the suction port 31b which extends from its outer peripheral portion to its inner peripheral portion. The suction port 31b communicates with the suction path 10b in the aforementioned low-pressure fuel chamber 10.
In the suction valve chamber 30, there is disposed a stopper 37 facing the seating portion 31a in the suction valve seat 31. The valve portion 32 is disposed between the stopper 37 and the seating portion 31a. Further, a valve biasing spring 38 is interposed between the stopper 37 and the valve portion 32. The valve biasing spring 38 biases the valve portion 32 toward the seating portion 31a.
The valve portion 32 closes the communicating portion between the suction port 31b and the pressurizing chamber 11 by coming into contact with the seating portion 31a. When the valve portion 32 closes the communicating portion between the suction port 31b and the pressurizing chamber 11, the electromagnetic suction valve mechanism 3 is in a valve closing state. On the other hand, the valve portion 32 opens the communicating portion between the suction port 31b and the pressurizing chamber 11 by coming into contact with the stopper 37. When the valve portion 32 opens the communicating portion between the suction port 31b and the pressurizing chamber 11, the electromagnetic suction valve mechanism 3 is in a valve opening state.
The rod 33 penetrates a tubular hole in the suction valve seat 31, and is in contact with the valve portion 32 at its one end. The rod biasing spring 34 biases the valve portion 32 through the rod 33 in the valve opening direction, which is toward the stopper 37. The rod biasing spring 34 is engaged at its one end with the other end of the rod 33. The rod biasing spring 34 is engaged at its other end with a magnetic core 39 disposed in such a way as to surround the rod biasing spring 34.
The anchor 36 faces an end face of the magnetic core 39. Further, the anchor 36 is engaged with a flange provided at an intermediate portion of the rod 33. The electromagnetic coil 35 is disposed in such a way as to go around the magnetic core 39. A terminal member 40 is electrically connected to the electromagnetic coil 35, and a current is flowed through the electromagnetic coil 35 via the terminal member 40.
In a non-energized state where no current flows through the electromagnetic coil 35, the rod 33 is biased in the valve opening direction by the biasing force of the rod biasing spring 34. This causes the rod 33 to press the valve portion 32 in the valve opening direction. As a result, the valve portion 32 is separated from the seating portion 31a and abuts on the stopper 37, which brings the electromagnetic suction valve mechanism 3 into the valve opening state. Namely, the electromagnetic suction valve mechanism 3 is of a normally-open type which is opened in a non-energized state.
When the electromagnetic suction valve mechanism 3 is in the valve opening state, the fuel in the suction port 31b passes between the valve portion 32 and the seating portion 31a, and flows into the pressurizing chamber 11 through a plurality of fuel passing holes (not illustrated) in the stopper 37 and through the suction path 1d. When the electromagnetic suction valve mechanism 3 is in the valve opening state, the valve portion 32 is in contact with the stopper 37, which restricts the position of the valve portion 32 in the valve opening direction. When the electromagnetic suction valve mechanism 3 is in the valve opening state, the gap existing between the valve portion 32 and the seating portion 31a is a range within which the valve portion 32 is movable, which is a valve opening stroke.
If a current flows through the electromagnetic coil 35, the anchor 36 is attracted in the valve closing direction by a magnetic attraction force of the magnetic core 39. As a result, the anchor 36 moves against the biasing force of the rod biasing spring 34 and comes into contact with the magnetic core 39. When the anchor 36 moves in the valve closing direction, namely toward the magnetic core 39, the rod 33 with which the anchor 36 engages moves together with the anchor 36. As a result, the valve portion 32 is released from the biasing force in the valve opening direction, and is moved in the valve closing direction by the biasing force of the valve biasing spring 38. Further, if the valve portion 32 comes into contact with the seating portion 31a in the suction valve seat 31, the electromagnetic suction valve mechanism 3 comes into a valve closing state.
As illustrated in
Further, the discharge valve mechanism 8 includes a plug 85 for blocking leakage of the fuel to the outside. The discharge valve stopper 84 is press-fitted in the plug 85. The plug 85 is bonded to the pump body 1 by welding at a welded portion 86. The discharge valve chamber 80 is opened and closed by the valve portion 82. The discharge valve chamber 80 communicates with a discharge valve chamber path 87. The discharge valve chamber path 87 is formed in the pump body 1.
The pump body 1 is provided with a lateral hole communicating with the second chamber 1b (the relief valve chamber) illustrated in
In a state where there is no difference in fuel pressure (fuel differential pressure) between the pressurizing chamber 11 and the discharge valve chamber 80 (the discharge valve chamber path 87), the valve portion 82 is pressed against and contacted with the discharge valve seat 81 by the biasing force of the discharge valve spring 83, which brings the discharge valve mechanism 8 into a valve closing state. If the fuel pressure in the pressurizing chamber 11 becomes larger than the fuel pressure in the discharge valve chamber 80 (the discharge valve chamber path 87), the valve portion 82 moves against the biasing force of the discharge valve spring 83, which brings the discharge valve mechanism 8 into a valve opening state.
When the discharge valve mechanism 8 has come into the valve opening state, the fuel (at a high pressure) in the pressurizing chamber 11 passes through the discharge valve mechanism 8 and reaches the discharge valve chamber 80 (the discharge valve chamber path 87). Then, the fuel having reached the discharge valve chamber path 87 is discharged to the common rail 106 (see
The relief valve mechanism 4 illustrated in
The relief valve mechanism 4 comes into a valve opening state, if the difference between the pressure in the discharge valve chamber 80 (the discharge valve chamber path 87) and the pressure in the second chamber 1b (the relief valve chamber) exceeds a set value.
The relief valve mechanism 4 includes a relief spring 41, a relief valve holder 42, a relief valve 43, and a seat member 44. The relief valve mechanism 4 is disposed in the second chamber 1b (the relief valve chamber) by being inserted thereinto through the discharge joint 12.
The relief spring 41, which is a coil-shaped spring, is in contact at its one end with the pump body 1 (with one end of the second chamber 1b). Further, the relief spring 41 is in contact at its other end with the relief valve holder 42. The relief valve holder 42 is engaged with the relief valve 43. The relief spring 41 is compressed to bias the relief valve holder 42 and the relief valve 43 toward the seat member 44.
The seat member 44 is press-fitted in the second chamber 1b (the relief valve chamber). The seat member 44 has a fuel path 44a facing the relief valve 43. The fuel path 44a communicates with the discharge path 12a at its opposite side from the relief valve 43. The relief valve 43 comes into contact with the seat member 44, by being pressed by the biasing force of the relief spring 41. This causes the relief valve 43 to close the fuel path 44a in the seat member 44. Movement of the fuel between the pressurizing chamber 11 (upstream side) and the seat member 44 (downstream side) is blocked by the relief valve 43 being in contact (intimate contact) with the seat member 44 and closing the fuel path 44a.
If the pressure in the discharge valve chamber 80 (the discharge valve chamber path 87), the common rail 106 and a member ahead thereof is raised, the difference thereof from the pressure in the second chamber 1b (the relief valve chamber) exceeds the set value. As a result, the fuel near the seat member 44 presses the relief valve 43, and moves the relief valve 43 against the biasing force of the relief spring 41. As a result, the relief valve 43 is opened, which causes the fuel in the discharge path 12a to return to the pressurizing chamber 11 through the fuel path 44a in the seat member 44. Therefore, the biasing force of the relief spring 41 determines the pressure which causes the relief valve 43 to open.
Next, there will be described operations of the high-pressure fuel pump according to the present embodiment, with reference to
Referring to
As described above, if the electromagnetic suction valve mechanism 3 is closed during the ascending stroke, the fuel sucked into the pressurizing chamber 11 during the suction stroke is pressurized and is discharged to the common rail 106. On the other hand, if the electromagnetic suction valve mechanism 3 is opened during the ascending stroke, the fuel in the pressurizing chamber 11 is pushed back into the suction path 1d and is not discharged to the common rail 106. As described above, discharging of the fuel from the high-pressure fuel supply pump 100 is operated through opening and closing of the electromagnetic suction valve mechanism 3. The opening and closing of the electromagnetic suction valve mechanism 3 is controlled by the ECU 101.
During the suction stroke, the volumetric capacity of the pressurizing chamber 11 increases, which decreases the fuel pressure in the pressurizing chamber 11. This decreases the fluid differential pressure (which will be referred to as a “fluid differential pressure between before and after the valve portion 32” hereinafter) between the suction port 31b and the pressurizing chamber 11. Further, if the biasing force of the rod biasing spring 34 becomes larger than the fluid differential pressure between before and after the valve portion 32, the rod 33 moves in the valve opening direction, and the valve portion 32 is separated from the seating portion 31a of the suction valve seat 31, which brings the electromagnetic suction valve mechanism 3 into the valve opening state.
When the electromagnetic suction valve mechanism 3 has come into the valve opening state, the fuel in the suction port 31b passes between the valve portion 32 and the seating portion 31a, further passes through the plurality of fuel passing holes (not illustrated) in the stopper 37, and flows into the pressurizing chamber 11 through the suction path 1d. When the electromagnetic suction valve mechanism 3 is in the valve opening state, the valve portion 32 is in contact with the stopper 37, which restricts the position of the valve portion 32 in the valve opening direction. When the electromagnetic suction valve mechanism 3 is in the valve opening state, the gap existing between the valve portion 32 and the seating portion 31a is a range within which the valve portion 32 is movable, which is a valve opening stroke.
After the completion of the suction stroke, the ascending stroke is started. At this time, the electromagnetic coil 35 remains in a non-energized state, and no magnetic attraction force acts between the anchor 36 and the magnetic core 39. Further, the valve portion 32 undergoes a biasing force in the valve opening direction, which corresponds to the difference in biasing force between the rod biasing spring 34 and the valve biasing spring 38. The valve portion 32 also undergoes a pressing force in the valve closing direction due to a fluid force generated by the fuel flowing back from the pressurizing chamber 11 to the low-pressure fuel flow path 10a.
In this state, in order to maintain the electromagnetic suction valve mechanism 3 at the valve opening state, the difference in biasing force between the rod biasing spring 34 and the valve biasing spring 38 is set to be larger than the fluid force. The volumetric capacity of the pressurizing chamber 11 decreases as the plunger 2 ascends. Therefore, the fuel having been sucked into the pressurizing chamber 11 passes, again, between the valve portion 32 and the seating portion 31a and is returned to the suction port 31b, and the pressure inside the pressurizing chamber 11 is not raised. This stroke is referred to as a return stroke.
During the return stroke, if a control signal from the ECU 101 (see
If the anchor 36 (the rod 33) moves in the valve closing direction, the valve portion 32 is released from the biasing force in the valve opening direction, and moves in the valve closing direction due to the biasing force of the valve biasing spring 38 and the fluid force caused by the fuel flowing into the suction path 10b. Further, if the valve portion 32 comes into contact with the seating portion 31a in the suction valve seat 31 (the valve portion 32 is seated on the seating portion 31a), the electromagnetic suction valve mechanism 3 is brought into a valve closing state.
After the electromagnetic suction valve mechanism 3 has come into the valve closing state, the fuel in the pressurizing chamber 11 is pressurized along with the ascending of the plunger 2. If the pressure of the fuel in the pressurizing chamber 11 becomes equal to or higher than a predetermined pressure, the fuel passes through the discharge valve mechanism 8 and is discharged to the common rail 106 (see
If the timing of energizing the electromagnetic coil 35 is made earlier, this decreases the proportion of the return stroke during the ascending stroke, while increasing the proportion of the discharge stroke. This decreases the amount of the fuel returned to the suction path 10b, while increasing the amount of the fuel discharged at a high pressure. On the other hand, if the timing of energizing the electromagnetic coil 35 is made later, this increases the proportion of the return stroke during the ascending stroke, while decreasing the proportion of the discharge stroke. This increases the amount of the fuel returned to the suction path 10b, while decreasing the amount of the fuel discharged at a high pressure. By controlling the timing of energizing the electromagnetic coil 35 as described above, it is possible to control the amount of the fuel discharged at a high pressure to an amount required for the engine (the internal combustion engine).
Next, the seat member 44 in the relief valve mechanism 4 according to the present embodiment will be described with reference to
As described above, the relief valve 43 is pressed against the seat member 44 by the spring force of the relief spring 41. The seat member 44 includes a valve contact portion 44b with which the relief valve 43 comes into contact (seats). The relief valve mechanism 4 has a sealing function, since the relief valve 43 and the valve contact portion 44b of the seat member 44 come into intimate contact with each other. Therefore, if the relief valve 43 and the valve contact portion 44b of the seat member 44 come into intimate contact with each other, this provides liquid-tight sealing between the pressurizing chamber 11 including the second chamber 1b and the discharge path 12a.
Since the relief valve mechanism 4 has the sealing function, it is possible to pressurize the fuel in the pressurizing chamber 11 when the plunger 2 (see
On the other hand, it is assumed that the valve contact portion 44b of the seat member 44 is disposed at a deepest portion farthest from the plunger 2, in the pressurizing chamber 11. In this case, when the plunger 2 descends and the fuel in the pressurizing chamber 11 is depressurized, cavitation occurs in a space 47 near the valve contact portion 44b. Then, when the plunger 2 ascends and the fuel in the pressurizing chamber 11 is pressurized, the cavitation collapses.
If cavitation repeatedly occurs and collapses near the valve contact portion 44b in the space 47, erosion occurs radially across the ring-shaped valve contact portion 44b. This may result in a loss of the sealing function of the valve contact portion 44b. The likelihood of occurrence of cavitation varies depending on the moving speed of the plunger 2. Therefore, cavitation is more likely to occur, when a larger flow rate of fuel is required or when the engine (the internal combustion engine) is rotated at a higher speed.
As illustrated in
The flange portion 46 faces the relief valve holder 42. The diameter of the flange portion 46 is smaller than the diameter of the second chamber 1b. The valve contact portion 44b continuous with the fuel path 44a is provided at a central portion of the flange portion 46. The valve contact portion 44b is formed to be a ring-shaped tapered portion continuous with the fuel path 44a. By providing the flange portion 46, it is possible to reduce the volumetric capacity of the pressurizing chamber 11, even though the annular groove portion 45 is provided. This can suppress the decrease of the discharging efficiency.
The space 47 surrounded by the relief valve holder 42, the relief valve 43, and the flange portion 46 is formed in the vicinity of the valve contact portion 44b of the flange portion 46. A space 48 is formed between the annular groove portion 45 and the second chamber 1b. The annular groove portion 45 and the space 48 are provided at positions farther from the plunger 2 than the valve contact portion 44b.
Descending of the plunger 2 depressurizes the fuel in the pressurizing chamber 11. The depressurization of the fuel starts from the deepest portion farthest from the plunger 2 in the pressurizing chamber 11. Namely, the fuel in the pressurizing chamber 11 is pulled from the deepest portion during the depressurization. Therefore, cavitation can be preferentially generated in the space 48. This can prevent the occurrence of cavitation in the space 47 near the valve contact portion 44b.
A gap 61a is formed between the flange portion 46 and the relief valve holder 42. The area of the peripheral surface of the gap 61a which faces the second chamber 1b is the area of an opening which communicates the space 47 generated near the valve contact portion 44b with the plunger 2 side of the pressurizing chamber 11. Hereinafter, the area of the peripheral surface of the gap 61a will be referred to as an “opening area of the gap 61a”.
A gap 61b is formed between the outer peripheral surface 46a of the flange portion 46 and the inner peripheral surface of the second chamber 1b. The area of a plane in the gap 61b which is orthogonal to the center line of the second chamber 1b is the area of an opening which communicates the space 48 with the plunger 2 side of the pressurizing chamber 11. Hereinafter, the area of a plane in the gap 61b which is orthogonal to the center line of the second chamber 1b will be referred to as an “opening area of the gap 61b”.
The opening area of the gap 61b is set to be larger than the opening area of the gap 61a. Increasing the opening area reduces the pressure loss. Further, a pressure change is more preferentially generated at a portion which causes a smaller pressure loss than at a portion which causes a larger pressure loss. Namely, a pressure change is more preferentially generated in the gap 61b than in the gap 61a.
As a result, cavitation can be preferentially generated in the space 48. Therefore, according to the present embodiment, cavitation erosion can be preferentially generated in any portion 45x of the annular groove portion 45. The opening area of the gap 61b is preferably set to, for example, 1.25 times or more the opening area of the gap 61a.
Further, the volume of the space 48 formed by the annular groove portion 45 is larger than the volume of the space 47 generated near the valve contact portion 44b. This can disperse the positions of occurrences of cavitation in the space 48. As a result, it is possible to prevent cavitation from occurring and collapsing repeatedly at the same position, thereby reducing the number of occurrences of cavitation erosion in the annular groove portion 45.
The gap 61b is set to have such a size as not to pass, therethrough, foreign substances peeled off from the annular groove portion 45 due to cavitation erosion. Namely, the gap 61b may be preferably determined according to the sizes of foreign substances which are not desired to flow from the space 48 to the plunger 2 side of the pressurizing chamber 11.
Even if a foreign substance with a size of 0.2 mm or less is bitten by the relief valve 43, this exerts a small influence on the seat performance. Therefore, the gap 61b is preferably set to, for example, 0.2 mm or less. This can prevent foreign substances with sizes larger than 0.2 mm from flowing into the plunger 2 side of the pressurizing chamber 11. As a result, it is possible to suppress the deterioration of the seat performance of the relief valve 43, thereby improving the quality of the high-pressure fuel supply pump 100.
Here, in the direction orthogonal to the center line of the second chamber 1b (in the direction of movement of the relief valve 43), the distance from the second chamber 1b (the pump body 1) to the valve contact portion 44b is defined as a distance 62a. Further, in the direction parallel to the center line of the second chamber 1b, the distance from the end surface of the flange portion 46 of the seat member 44 to the end portion of the annular groove portion 45 opposite to the flange portion 46 is defined as a distance 62b.
Descending of the plunger 2 depressurizes the fuel in the pressurizing chamber 11. The depressurization of the fuel starts from the deepest portion farthest from the plunger 2 in the pressurizing chamber 11. Therefore, the distance 62b is set to be larger than the distance 62a. Consequently, the fuel in the space 48 formed by the annular groove portion 45 starts to be depressurized earlier than the fuel in the space 47. As a result, cavitation can be actively generated in the space 48.
In the present embodiment, the relief valve mechanism 4 is disposed at a position farthest from the plunger 2 in the pressurizing chamber 11. Therefore, cavitation occurs in the relief valve mechanism 4. However, when the suction valve mechanism or the discharge valve mechanism is disposed at a position farthest from the plunger in the pressurizing chamber, cavitation occurs in the suction valve mechanism or the discharge valve mechanism.
In this case, a space similar to the space 48 according to the present embodiment may be provided in the suction valve mechanism or the discharge valve mechanism.
As described above, the high-pressure fuel supply pump 100 (the fuel pump) according to the aforementioned embodiment includes the plunger 2 adapted to reciprocate, the pressurizing chamber 11 adapted to increase and decrease its volumetric capacity through the reciprocation of the plunger 2, and the relief valve mechanism 4 adapted to return a fuel to the pressurizing chamber 11. The relief valve mechanism 4 includes the relief valve 43, and the seat member 44 having the valve contact portion 44b for seating the relief valve 43 thereon. The relief valve 43 is disposed closer to the plunger 2 than the seat member 44. The seat member 44 has the annular groove portion 45 which forms the space 48 communicating with the pressurizing chamber 11, between the annular groove portion and the second chamber 1b (a fixing portion) surrounding the outer peripheral surface of the seat member 44. The space 48 is provided at a position farther from the plunger 2 than the valve contact portion 44b. Consequently, cavitation can be preferentially generated in the space 48. This can prevent the occurrence of cavitation in the space 47 near the valve contact portion 44b.
In the high-pressure fuel supply pump 100 (the fuel pump) according to the aforementioned embodiment, the relief valve mechanism 4 includes the relief valve holder 42 for holding the relief valve 43. Further, in the relief valve mechanism 4, there is formed the space 47 (a valve-contact-portion side space) surrounded by the relief valve 43, the relief valve holder 42, and the seat member 44. The area of the opening which communicates the space 48 and the plunger 2 side of the pressurizing chamber 11 with each other (the opening area of the gap 61b) is larger than the area of the opening which communicates the space 47 and the plunger 2 side of the pressurizing chamber 11 with each other (the opening area of the gap 61a). Therefore, a pressure change is more preferentially generated in the opening which communicates the space 48 and the plunger 2 side of the pressurizing chamber 11 with each other (the gap 61b) than in the opening which communicates the space 47 and the plunger 2 side of the pressurizing chamber 11 with each other (the gap 61a). As a result, cavitation can be generated in the space 48 rather than in the space 47.
Further, in the relief valve mechanism 4 according to the aforementioned embodiment, the volumetric capacity of the space 48 is larger than the volumetric capacity of the space 47 (the valve-contact-portion side space). This can disperse the positions of occurrences of cavitation in the space 48, which can prevent cavitation from occurring and collapsing repeatedly at the same position in the space 48. As a result, it is possible to reduce the number of occurrences of cavitation erosion in the annular groove portion 45.
Further, in the relief valve mechanism 4 according to the aforementioned embodiment, the seat member 44 includes the flange portion 46 facing the relief valve holder 42. The flange portion 46 forms an opening which communicates the space 48 and the plunger 2 side of the pressurizing chamber 11 with each other. By providing the flange portion 46, it is possible to reduce the volumetric capacity of the pressurizing chamber 11, even though the annular groove portion 45 is provided. This can suppress the decrease of the discharging efficiency.
Further, according to the aforementioned embodiment, the gap between the outer peripheral surface 46a of the flange portion 46 and the second chamber 1b (the fixing portion) is 0.2 mm or less. This can prevent foreign substances with sizes larger than 0.2 mm from flowing into the plunger 2 side of the pressurizing chamber 11. As a result, it is possible to suppress the deterioration of the seat performance of the relief valve 43, thereby improving the quality of the high-pressure fuel supply pump 100.
Further, according to the aforementioned embodiment, the distance (the distance 62b) from the end surface of the seat member 44 which faces the relief valve holder 42 (the end surface of the flange portion 46) to the end portion of the annular groove portion 45 opposite to the relief valve holder 42 in the direction of movement of the relief valve 43 is larger than the distance (the distance 62 a) from the second chamber 1b (the fixing portion) to the valve contact portion 44b in the direction orthogonal to the direction of movement of the relief valve 43. Consequently, the fuel in the space 48 formed by the annular groove portion 45 starts to be depressurized earlier than the fuel in the space 47. As a result, cavitation can be actively generated in the space 48.
Further, in the relief valve mechanism 4 according to the aforementioned embodiment, the seat member 44 is secured to the second chamber 1b in the pump body 1. This can reduce the number of components, as compared with a case of providing a housing integrally incorporating the seat member and the relief valve.
Also, the relief valve mechanism 4 according to the aforementioned embodiment may be provided with a housing which integrally incorporates the relief spring, the relief valve holder, the relief valve, and the seat member. In this case, the relief valve mechanism as one assembled component is secured to the body of the high-pressure fuel supply pump. Further, in this case, a space for preferentially generating cavitation therein is formed between the housing and the seat member. This can facilitate works for assembling the relief valve mechanism.
There has been described an embodiment of the fuel pump according to the present invention, including effects and advantages thereof. However, the fuel pump according to the present invention is not limited to the aforementioned embodiment, and various modifications can be made without departing from the gist of the invention described in the claims. In addition, the aforementioned embodiment has been described in detail, for the purpose of explaining the present invention in such a way as to facilitate understanding the present invention, and the present invention is not necessarily limited to the structure including all the described structures.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-144175 | Sep 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/004023 | 2/2/2022 | WO |
