This application claims the benefit of Korean Application No. 2007-109500 filed Oct. 30, 2007 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
Aspects of the present invention relate to a fuel cell system, and more particularly to a fuel reforming device that carries out a catalyzed steam reforming reaction and in which a flash-back phenomenon from a heater of the fuel reforming device is prevented.
2. Description of the Related Art
Fuel cells generate electrical energy using a hydrocarbon group fuel. Fuel cells are classified as polymer electrolyte membrane fuel cells and direct oxidation membrane fuel cells. The direct oxidation membrane fuel cell is generally referred to as a direct methanol fuel cell (DMFC).
The polymer electrolyte membrane fuel cell has superior output characteristics, a low operating temperature, and fast starting and response characteristics. The polymer electrolyte membrane fuel cell has been widely used as a portable power source for vehicles, a distributed power source for houses and public buildings, and a mini power source for electronic devices.
A fuel cell system employing the polymer electrolyte membrane fuel cell typically includes a fuel cell main body, a fuel reforming apparatus, a fuel supply, and an oxidizing agent supply. The fuel supply includes a fuel tank and a fuel pump to supply a fuel to the fuel reforming apparatus. The fuel reforming apparatus generates hydrogen gas by reforming the fuel and supplies the hydrogen gas to the fuel cell main body. The fuel cell main body generates electrical energy by inducing an electrochemical reaction between the hydrogen gas from the fuel reforming apparatus and the oxidizing agent.
In the fuel cell system, the fuel reforming apparatus includes a heater to generate heat and a reforming reactor to reform a fuel using the thermal energy. The heater may be a burner method or catalytic oxidation reactor. A burner is disadvantageous as a heater, since a burner method needs a predetermined combustion space so that heat is not directly applied to the reforming reactor and thus, it is difficult to reduce the size of the heater. The size a catalytic oxidation reactor may be reduced since a lower temperature is used. However, a catalytic oxidation reactor has disadvantages in that a flash-back phenomenon may be easily generated on the catalytic layer and a flame may occur around an inlet nozzle of the heater. Therefore, when a conventional fuel reforming device uses a catalytic oxidation reactor, the lifespan thereof is short.
The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention. The inclusion of description in this section is not to be construed as a representation that such description forms the prior art that is already known in this country to a person of ordinary skill in the art.
Aspects of the present invention provide a fuel reforming device that calculatedly provides a flue gas output from a heater back into the heater and prevents a flash-back phenomenon caused in the heater, and a fuel cell system including the fuel reforming device.
According to an embodiment of the present invention, a fuel reforming device includes a reforming reactor and a heater. The reforming reactor reforms a fuel. The heater provides thermal energy to the reforming reactor and generates the thermal energy by a catalytic oxidation reaction between a catalytic layer and an oxidation reaction material. The heater includes an inflow pipe that receives the oxidation reaction material, an outflow pipe that outputs a flue gas generated by the catalytic oxidation reaction, and a flue gas retrieving pipe that connects the outflow pipe and the inflow pipe to direct the flue gas to the inflow pipe.
According to an aspect of the present invention, the flue gas is drawn or impelled from the outflow pipe to the inflow pipe.
According to an aspect of the present invention, the fuel reforming device further includes a pump that impels the flue gas from the outflow pipe to the inflow pipe.
According to an aspect of the present invention, the inflow pipe includes a region having a restricted internal diameter and wherein the flue gas retrieving pipe connects to the inflow pipe at the region having a restricted internal diameter such that the flow of oxidation material through the inflow pipe creates a suction that draws flue gas into the inflow pipe.
According to an aspect of the present invention, the fuel reforming device further includes a valve to selectively switch a flow of the flue gas. The valve may be positioned in the outflow pipe to direct the flue gas through the outflow pipe or into the flue gas retrieving pipe or may be positioned to selectively direct flue gas from the flue gas retrieving pipe into the inflow pipe.
According to an aspect of the present invention, the valve is formed such that the flue gas flows to the flue gas retrieving pipe when an amount of nitrogen and water in the flue gas is greater than a predetermined value.
According to an aspect of the present invention, the oxidation reaction material includes the fuel and air.
According to an aspect of the present invention, the oxidation reaction material includes the fuel and air, the inflow pipe comprises a fuel inflow pipe that receives the fuel and an air inflow pipe that receives the air, and the flue gas retrieving pipe is connected to the air inflow pipe.
According to another embodiment of the present invention, a fuel cell system includes a fuel supply unit, a fuel reforming device, and a fuel cell main body. The fuel reforming device reforms a fuel supplied from the fuel supply unit and generates a reforming gas containing hydrogen. The fuel cell main body generates electrical energy by inducing an electrochemical reaction of the reforming gas and an oxidizing agent gas. The fuel reforming device includes a reforming reactor that reforms the fuel and a heater that provides thermal energy to the reforming reactor and generates the thermal energy by a catalytic oxidation reaction between a catalytic layer and an oxidation reaction material. The heater includes an inflow pipe that receives the oxidation reaction material, an outflow pipe that outputs a flue gas generated by the catalytic oxidation reaction, and a flue gas retrieving pipe that connects the outflow pipe and the inflow pipe to direct the flue gas to the inflow pipe.
According to an aspect of the present invention, the inflow pipe includes a fuel inflow pipe that receives the fuel and an air inflow pipe that receives the air, and the fuel flowing to the fuel inflow pipe and the reforming reactor is supplied from the fuel supply unit.
The fuel cell system further includes an oxidizing agent supply unit that supplies the oxidizing agent gas to the fuel cell main body.
According to an embodiment of the present invention, there is provided a method of controlling a temperature of a heater that provides thermal energy to a reforming reactor of a fuel cell system through a catalytic oxidation reaction between a catalytic layer and an oxidation reaction material that enters the heater through an input pipe, the catalytic oxidation reaction generating a flue gas that exits the heater through an outflow pipe and/or of preventing a flash-back phenomenon of the heater, the method comprising directing at least a portion of the flue gas from the outflow pipe to the inflow pipe of the heater.
In the fuel reforming device according to the aspects of the present invention and the fuel cell system including the fuel reforming device, a flash-back phenomenon generated in the heater may be prevented. Accordingly, the durability of the heater according to aspects of the present invention may be improved, and a lifespan of the fuel reforming device may be increased.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
Each unit cell includes a membrane-electrode assembly (MEA) in which an electrochemical reaction is generated, and separators of a plate shape are disposed on both surfaces of the MEA. A first separator is close to an anode terminal of the MEA, and a reforming gas flows to a first channel formed on a surface where the first separator is close to the anode terminal. A second separator is close to a cathode terminal of the MEA, and an oxidizing agent gas flows to a second channel formed on a surface where the second separator is close to the cathode terminal. In the unit cell of the above configuration, hydrogen and oxygen are electrochemically reacted through the MEA, and electrical energy may be generated. It is to be understood that the present invention is not limited to the fuel cell stack described above and that other fuel cell configurations and geometries may be used.
The fuel supply unit 20 includes a fuel tank that stores a fuel and a pump that supplies the fuel to the fuel reforming device 30 or 50. (The fuel reformer of
The fuel reforming device 30 or 50 receives fuel from the fuel supply unit 20, induces a reforming reaction in the fuel, and generates a reforming gas containing hydrogen derived from the fuel. The fuel reforming devices 30 and 50 will be described later in further detail.
An oxidizing agent supply unit 40 supplies an oxidizing agent gas to the fuel cell main body 10. The oxidizing agent supply unit 40 may use an air pump and to supply air from the atmosphere to the fuel cell main body 10 as an oxidizing agent gas.
As shown in
The evaporator heats water and generates steam used to perform the steam reforming reaction. The heater 31, which is a catalytic oxygenator, has a catalyst layer, and when air and fuel are supplied to the heater 31, the heater 31 generates thermal energy by a catalytic oxidation reaction. The heater 31 is positioned near the reforming reactor 32 to supply thermal energy to the reforming reactor 32. The reforming reactor 32 uses the thermal energy supplied from the heater 31 to catalyze the reforming reaction of the fuel and generates a reforming gas containing hydrogen from the fuel.
Particularly, according to the embodiments described in
The heater 31 further includes a flue gas retrieving pipe 35 that connects the outflow pipe 34 to the inflow pipe 33 such that the flue gas output from the outflow pipe 34 is directed to the inflow pipe 33. In this case, since the flue gas is a gas that remains after the fuel and the air are used to perform the catalytic oxidation reaction, the flue gas contains a large amount of nitrogen compounds and water.
As described in the conventional art, when the fuel and the air are supplied to an inlet of a heater that is connected to the inflow pipe of a catalytic oxygenator, a flame may spread rapidly toward the inlet. Accordingly, a flash-back phenomenon may easily occur at the inlet of the heater. However, in the fuel reforming device 30 according to an embodiment of the present invention, the flue gas along with the fuel and the air is supplied to the heater. Thereby, since the amount of nitrogen is increased relative to the amount of fuel and oxygen supplied to the heater 31, the flash-back phenomenon is less likely to be generated at the inlet connected to the inflow pipe 33. In addition, in the heater 31, the water in the flue gas prevents a rapid increase of temperature at the inlet.
The fuel reforming device 30 according to an embodiment of the present invention is structured to efficiently supply the flue gas to the heater 31.
In the fuel reforming device 30, in addition to the valve 37 connected to the area where the outflow pipe 34 and the flue gas retrieving pipe 35 are connected to each other, a second valve 38 may be provided where the inflow pipe 33 and the flue gas retrieving pipe 35 are connected to each other. Thereby, the two valves 37 and 38 cooperate with each other so that the flue gas may be supplied to the inflow pipe 33.
Alternatively, as shown in
As shown in
Thereby, the heater 51 generates thermal energy by a catalytic oxidation reaction as air and fuel are supplied, and the reforming reactor 52 uses the thermal energy supplied from the heater 51 in a reaction to generate a reforming gas containing hydrogen from the fuel.
As shown in
As shown in
As shown in the data graphs, since the fuel reforming devices 30 and 50 according to the embodiments of the present invention are formed such that the flue gas is supplied to the heaters 31 and 51, the temperatures of the heaters 31 and 51, respectively, are lower than that of the conventional heater. That is, the flash-back phenomenon may be suppressed at the heaters 31 and 51 according to aspects of the present invention compared to the conventional heater.
Although a few embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in this embodiment without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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10-2007-0109500 | Oct 2007 | KR | national |