The technology described herein relates generally to aircraft systems, and more specifically to aircraft fuel storage systems.
Certain cryogenic fuels such as liquefied natural gas (LNG) may be cheaper than conventional jet fuels. However, current approaches to fuel storage in aircraft have evolved and matured through the years based on the properties of conventional jet fuels which are stored as a liquid under typical atmospheric pressures.
Accordingly, it would be desirable to have aircraft fuel storage systems which provide for safe, efficient, and economical storage of cryogenic fuels such as liquefied natural gas (LNG), particularly in combination with other conventional fuel storage systems aboard the aircraft.
In an embodiment of the invention, a cryogenic fuel storage system for an aircraft is disclosed including a cryogenic fuel tank having a first wall forming a storage volume configured to store a cryogenic liquid fuel; an inflow system configured to flow the cryogenic liquid fuel into the storage volume; an outflow system configured to deliver the cryogenic liquid fuel from the cryogenic fuel storage system; and a vent system configured to remove at least a portion of a gaseous fuel formed from the cryogenic liquid fuel in the storage volume.
In an embodiment a cryogenic fuel storage system for an aircraft is disclosed comprising a cryogenic fuel tank forming a storage volume configured to store a cryogenic liquid fuel; an outer shell at least partially surrounding the cryogenic fuel tank and defining an interior space between the cryogenic fuel tank and the outer shell; and a purge system configured to introduce an inert gas into the interior space to purge the interior space.
The technology described herein may be best understood by reference to the following description taken in conjunction with the accompanying drawing figures in which:
Referring to the drawings herein, identical reference numerals denote the same elements throughout the various views.
The exemplary aircraft system 5 has a fuel storage system 10 for storing one or more types of fuels that are used in the propulsion system 100. The exemplary aircraft system 5 shown in
As further described later herein, the propulsion system 100 shown in
The exemplary aircraft system 5 shown in
The embodiment of the aircraft system 5 shown in
Aircraft systems such as the exemplary aircraft system 5 described above and illustrated in
The exemplary aircraft system 5 shown in
In an embodiment, the cryogenic fuel storage system 10 shown in
The fuel storage system 10 may further comprise a safety release system 45 adapted to vent any high pressure gases that may be formed in the cryogenic fuel tank 22. In an embodiment, shown schematically in
The cryogenic fuel tank 22 may have a single wall construction or a multiple wall construction. For example, the cryogenic fuel tank 22 may further comprise (See
The cryogenic fuel storage system 10 shown in
In an embodiment, the operation of the fuel storage system, its components including the fuel tank, and exemplary sub systems and components is described as follows.
Natural gas exists in liquid form (LNG) at temperatures of approximately about −260° F. and atmospheric pressure. To maintain these temperatures and pressures on board a passenger, cargo, military, or general aviation aircraft, the features identified below, in selected combinations, allow for safe, efficient, and cost effective storage of LNG. Referring to
(A) A fuel tank 21, 22 constructed of alloys such as, but not limited to, aluminum AL 5456 and higher strength aluminum AL 5086 or other suitable alloys.
(B) A fuel tank 21, 22 constructed of light weight composite material.
(C) The above tanks 21, 22 with a double wall vacuum feature for improved insulation and greatly reduced heat flow to the LNG fluid. The double walled tank also acts as a safety containment device in the rare case where the primary tank is ruptured.
(D) An alternative embodiment of either the above utilizing lightweight insulation 27, such as, for example, Aerogel, to minimize heat flow from the surroundings to the LNG tank and its contents. Aerogel insulation can be used in addition to, or in place of a double walled tank design.
(E) A vacuum pump 28 designed for active evacuation of the space between the double walled tank. The pump can operate off of LNG boil off fuel, LNG, Jet-A, electric power or any other power source available to the aircraft.
(F) An LNG tank with a cryogenic pump 31 submerged inside the primary tank for reduced heat transfer to the LNG fluid.
(G) An LNG tank with one or more drain lines 36 capable of removing LNG from the tank under normal or emergency conditions. The LNG drain line 36 is connected to a suitable cryogenic pump to increase the rate of removal beyond the drainage rate due to the LNG gravitational head.
(H) An LNG tank with one or more vent lines 41 for removal of gaseous natural gas, formed by the absorption of heat from the external environment. This vent line 41 system maintains the tank at a desired pressure by the use of a one-way relief valve or back pressure valve 39.
(I) An LNG tank with a parallel safety relief system 45 to the main vent line, should an overpressure situation occur. A burst disk is an alternative feature or a parallel feature 46. The relief vent would direct gaseous fuel overboard.
(J) An LNG fuel tank, with some or all of the design features above, whose geometry is designed to conform to the existing envelope associated with a standard Jet-A auxiliary fuel tank such as those designed and available on commercially available aircrafts.
(K) An LNG fuel tank, with some or all of the design features above, whose geometry is designed to conform to and fit within the lower cargo hold(s) of conventional passenger and cargo aircraft such as those found on commercially available aircrafts.
(L) Modifications to the center wing tank 22 of an existing or new aircraft to properly insulate the LNG, tank, and structural elements.
Venting and boil off systems are designed using known methods. Boil off of LNG is an evaporation process which absorbs energy and cools the tank and its contents. Boil off LNG can be utilized and/or consumed by a variety of different processes, in some cases providing useful work to the aircraft system, in other cases, simply combusting the fuel for a more environmentally acceptable design. For example, vent gas from the LNG tank consists primarily of methane and is used for any or all combinations of the following:
(A) Routing to the Aircraft APU (Auxiliary Power Unit) 180. As shown in
(B) Routing to one or more aircraft gas turbine engine(s) 101. As shown in
(C) Flared. As shown in
(D) Vented. As shown in
(E) Ground operation. As shown in
The roll-on roll-off tank 500 is a self contained, modular fuel system that is made up of an outer shell 501 that forms the boundary between the aircraft environment 507 and the inside 502 of the fuel system that can contain only the vessel of fuel 503 (an application maybe LNG only) or the tank system may contain the vessel of fuel 503 along with any of the desired valves, tubes, ventilation, heat exchangers, controls, and gas detectors as well. The outside shell 501 can be a sealed shell to eliminate the mixing of aircraft atmosphere with that within the fuel system. This outer shell 501 is structural in nature to withstand any desirable differential pressure the designer wishes to operate as well as provide a measure of physical protection for the vessel 503. The outer shell 501 may also be configured in any suitable size and shape adapted to be loaded and secured into the aircraft, such as the embodiments shown in
The vessel of fuel 503 inside the roll-on roll-off fuel tank system outer shell 501 could be an industry standard vessel designed for the efficient storage of cryogenic fluids or one designed with special features for monitoring and managing the integrity of the fuel storage vessel itself.
The fuel vessel 503 inside the outer shell can be designed to be operated at ambient pressures or at elevated pressures as the design of the entire system may demand. Independent of the fuel vessel operating pressures, the fuel vessel may be purged with an inert material, such as nitrogen, for example, whether another cryogenic fluid or gas to minimize opportunities for combustion to occur within the vessel itself.
The space 502 inside the outer shell 501 of the roll-on roll-off fuel tank system 500 can be surveyed for a gas leak by the use of gas monitoring sensor(s) 509. Since LNG is lighter than air, the gas leak detectors can/should be placed high within the shell volume. To reduce the combustion capability within the shell's volume, an inert gas (such as nitrogen, for example) may be introduced at 510 to purge the shell's inner volume of air. If a lighter inerting gas is used like helium, the gas leak detectors may be placed near the bottom of the volume. A check valve or other feature 511 may be used for flow control or other management of the internal volume 502.
As shown in
Vent the shell's inner volume 502 to avoid the collection of gas if a leak occurs. The geometry is to connect the vent of the roll-on roll-off fuel tank system to the outside/ambient atmosphere via a vent tube 515 through the aircraft's pressure bulkhead 508. A restricting orifice or valve 514 may be used to control the flow rate of the venting. Since the fuel gas is lighter than air, the venting exit area may be placed high through the outer shell to eliminate gas pocketing or collection. If gas is detected, a higher purge rate may be selected if desired. Due to the lower outside pressure at altitude and the higher internal aircraft pressure, a natural air purge system can be accomplished. If the designer desires, an inert gas purge system can be utilized for the entire flight or for only portions where lower pressure differentials exist.
The fuel from the inner fuel vessel will be delivered to the rest of the system through a shrouded tube that can contain a vacuum for thermal insulation. This fuel line 513 and any of the fuel vessel's vent and fill lines can be routed out of the fuel tank's outer shell 501 through the system vent outlet as described above. The described vent above is channeled from the outer shell to the bulkhead but may also be shrouded all the way to final destination of the fuel lines thereby utilizing only one vent source for the entire system. An added gas sensor, leak detection, can be used at the exit of the shrouded vent line to take appropriate safety actions. An optional boost pump 512 may be included in the fuel line 513, either within the outer shell 501 as shown or outside the outer shell 501.
Much of the discussion herein focuses on a removable “roll-on roll-off” LNG fuel tank system for an aviation application. While LNG is a desirable fuel in the short term, this tank concept can be used for any other gaseous/cryogenic fuels. The fuel tank system is adapted and configured for use in an aviation application where flexibility in the use of the aircraft's internal space is desired.
As illustrated in
An embodiment of the fuel tank system, such as depicted in
The tank described here is a vacuum insulated tank 503 comprising an inner tank wall, a vacuum space, and an outer tank wall in its simple form.
The tank could have a boost pump 512 internal to the tank 503 or external. The boost pump may be needed for normal operation or needed if a pressurized tank system is not used.
For safety monitoring of the tank's integrity, a sensor 519 detecting the level of the vacuum between the inner and outer walls can be used. Based on the level of vacuum sensed, other control options may be exercised.
If the vacuum is lost in the case of a tank penetration, an inerting gas purge 520 such as nitrogen may be introduced to either the vapor head over the liquid fuel and/or the vacuum space itself In addition, a scavenge pump 518 can be activated to remove any liquid LNG that may enter the vacuum space as a result of the penetration for discharge through line 517. Simultaneously, or on a desired lead or lag time relative to the purging and scavenging, an additional vacuum pump 522 may be activated to reduce the tank internal pressure to below that outside the tank to cause inflow of surrounding gas to the tank (rather than outflow) and limit any out flow spills or leaks. The boost pump 512 can also be used in conjunction with a valve to direct any residual fuel to a safe location including overboard the vessel.
An added feature to an LNG or cryogenic fuel tank of this design can be a self sealing coating 516 or structure either internal or external to the tank walls to minimize leakage from penetrations to the tank or structural tank damage.
As shown in
The roll-on roll-off tanks 500, when in a plural tank configuration such as depicted in
Roll-on roll-off tanks may be fueled either at the aircraft itself or at the fueling station away from the flight line, subsequently transported and loaded onto the aircraft and connected in the full condition.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
This is a national stage application under 35 U.S.C. §371(c) prior-filed, co-pending PCT patent application serial number PCT/US11/54415, filed on Sep. 30, 2011, which claims priority to U.S. provisional application Ser. No. 61/388379 filed Sep. 30, 2010, U.S. provisional application Ser. No. 61/498271 filed Jun. 17, 2011, and U.S. provisional application Ser. No. 61/498276 filed Jun. 17, 2011, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2011/054415 | 9/30/2011 | WO | 00 | 10/10/2013 |
Number | Date | Country | |
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61388379 | Sep 2010 | US | |
61498276 | Jun 2011 | US | |
61498271 | Jun 2011 | US |