The present invention relates to an engine fuel supply apparatus provided with a fuel booster pump for increasing the amount of fuel fed to a carburetor.
An engine fuel supply apparatus mixes fuel with air in a carburetor and supplies the resulting air-fuel mixture from the carburetor into a cylinder.
It is believed that when an engine is rapidly accelerated from idling (when the engine speed is rapidly increased), the supply of fuel is delayed due to a sudden change in the amount of air flow, the air-fuel mixture is temporarily diluted, and the engine is inadequately accelerated or stopped.
An engine fuel supply apparatus having an insulator provided between the engine and the carburetor to prevent engine heat from being transmitted to the carburetor, and also having a fuel booster pump provided to the insulator is known as a measure against the above-described problem, as is disclosed in JP 2007-071054 A (Patent Document 1). Providing a fuel booster pump allows the amount of fuel in the air-fuel mixture to be temporarily increased during engine acceleration.
The engine fuel supply apparatus of Patent Document 1 has an air-fuel mixture supply channel provided in the lower half of the insulator, an air channel provided in the upper half, and a fuel booster pump provided in the bottom part of the insulator. The air channel is communicated with a negative-pressure chamber of the fuel booster pump via an air introduction channel.
In this engine fuel supply apparatus, the air introduction channel is kept under negative pressure during idling because the throttle angle is small. The air introduction channel kept under negative pressure creates negative pressure in the negative-pressure chamber of the fuel booster pump. The negative-pressure diaphragm of the fuel booster pump is thereby moved toward the negative-pressure chamber by the elastic force of a spring member.
When the angle of a throttle valve is increased from this state and the vehicle is rapidly accelerated, air is fed to the air introduction channel and the negative-pressure chamber of the fuel booster pump. The negative-pressure diaphragm of the fuel booster pump acts against the elastic force of the spring member and moves instantaneously toward the pump chamber. Air in the pump chamber is forced out to a pressure chamber via a communicating channel.
The pressure diaphragm is pushed out toward the fuel chamber, and the fuel in the fuel chamber is supplied to the air-fuel mixture supply channel in a temporarily increased amount. The amount of fuel in the air-fuel mixture is thereby temporarily increased with a fast response in correspondence with an operation of the throttle valve when the engine is rapidly accelerated from idling.
In the fuel supply apparatus of Patent Document 1, however, an air channel must be provided to the upper half of the insulator in order to provide a fuel booster pump to the insulator. In other words, two channels (the air-fuel mixture supply channel and the air channel) must be provided to the insulator in the fuel supply apparatus, making it difficult to keep the device compact.
Further, because an air channel is provided to the upper half of the insulator, and a fuel booster pump is provided to the lower half of the insulator, an air-fuel mixture supply channel is provided between the air channel and the fuel booster pump. The air introduction channel for providing communication between the air channel and the fuel booster pump must therefore bypass the air-fuel mixture supply channel, the air introduction channel has a complex shape, and the overall length dimension is increased. The complex shape and increased overall length dimension of the air introduction channel sometimes delays the timing with which the air is fed to the negative-pressure chamber via the air introduction channel. For this reason, boosting and drawing the fuel from the fuel chamber with a fast response in correspondence with an operation of the throttle valve is difficult.
It is therefore an object of the present invention to provide an engine fuel supply apparatus which can be made smaller in size and in which the amount of fuel in an air-fuel mixture can be increased with a fast response in correspondence with the operation of a throttle valve when the engine is accelerated rapidly.
According to a first aspect of the present invention, there is provided a fuel supply apparatus for an engine, having a carburetor provided with a pressure diaphragm partitioning a fuel chamber and a pressure chamber, for increasing an amount of fuel drawn from the fuel chamber by applying pressure to the pressure chamber, which engine fuel supply apparatus comprises: an insulator interposed between the carburetor and the engine, the insulator acting to block off heat from the engine and having an air-fuel mixture supply channel for feeding the air-fuel mixture mixed with the fuel in the carburetor to the engine; a fuel booster pump incorporated in the insulator, the fuel booster pump having a pump chamber for applying pressure to the pressure chamber, and a negative-pressure chamber disposed adjacent to the pump chamber via a negative-pressure diaphragm; a negative-pressure chamber channel formed in the insulator so as to provide communication between the negative-pressure chamber and the air-fuel mixture supply channel, the negative-pressure chamber channel introducing a portion of the air-fuel mixture from the air-fuel mixture supply channel into the negative-pressure chamber; and a pump chamber channel formed in the body of the carburetor so as to provide communication between the pump chamber and the pressure chamber, the pump chamber channel introducing air from the pump chamber into the pressure chamber.
In the present invention, a portion of the air-fuel mixture is thus introduced into the negative-pressure chamber via a negative-pressure channel. When the throttle angle is increased from idling and the vehicle is rapidly accelerated (when the engine speed is rapidly increased), a large amount of air is thereby instantaneously fed to the carburetor. The fuel is mixed with the large amount of air and forms an air-fuel mixture. The air-fuel mixture is instantaneously fed to the air-fuel mixture supply channel.
A portion of the large amount of air-fuel mixture is instantaneously fed to the negative-pressure chamber of the fuel booster pump via the negative-pressure chamber channel, and the fuel booster pump is actuated. The actuation of the fuel booster pump forces the air in the pump chamber to flow into the pressure chamber, and the fuel in the fuel chamber is supplied to the carburetor in a temporarily increased amount. The content of fuel in the air-fuel mixture can thereby be temporarily increased and the engine can be prevented from being inadequately accelerated or stopped.
By introducing a portion of the air-fuel mixture into the negative-pressure chamber via the negative-pressure channel, the air-fuel mixture in the air-fuel mixture supply channel can be used to actuate the fuel booster pump. The need is thereby eliminated to provide the insulator with an air channel in the same manner as in the prior art in order to actuate the fuel booster pump, and the device can therefore be made smaller in size.
Because there is no need to provide the insulator with an air channel, the negative-pressure chamber channel can be positioned close to the air-fuel mixture supply channel. The shape of the negative-pressure chamber channel can thereby be simplified and the overall length dimension can be kept small. The air-fuel mixture can thereby be smoothly and rapidly introduced into the negative-pressure chamber via the negative-pressure chamber channel, and well-timed feeding of the air-fuel mixture into the negative-pressure chamber is therefore assured. Therefore, the amount of fuel in the fuel chamber can be rapidly increased and drawn out with a fast response in correspondence with the operation of the throttle valve.
Preferably, the fuel booster pump is disposed above the air-fuel mixture supply channel, and the negative-pressure chamber channel is extended upwards toward the negative-pressure chamber from the air-fuel mixture supply channel.
As stated earlier, when the throttle angle is increased for rapid acceleration, the air-fuel mixture is fed to the negative-pressure chamber of the fuel booster pump. For this reason, it is believed that the fuel contained in the air-fuel mixture accumulates in the negative-pressure chamber of the fuel booster pump, and variations occur in the air-fuel ratio of the air-fuel mixture supplied to the engine from the carburetor. The variations in the air-fuel ratio of the air-fuel mixture make it difficult to drive the engine smoothly.
In view of this, the negative-pressure chamber channel is extended upwards toward the negative-pressure chamber from the air-fuel mixture supply channel. Atomized fuel can thereby be returned to the air-fuel mixture supply channel via the negative-pressure chamber channel when the fuel is fed to the negative-pressure chamber and is caused to drip in the bottom part of the negative-pressure chamber. Variations in the air-fuel ratio of the air-fuel mixture can thereby be suppressed and the engine can be driven smoothly.
According to another aspect of the present invention, there is provided a fuel supply apparatus for an engine, having a carburetor provided with a pressure diaphragm partitioning a fuel chamber and a pressure chamber, for increasing an amount of fuel drawn from the fuel chamber by applying pressure to the pressure chamber, which engine fuel supply apparatus comprises: an insulator interposed between the carburetor and the engine, the insulator acting to block off heat from the engine and having an air-fuel mixture supply channel for feeding the air-fuel mixture mixed with the fuel in the carburetor to the engine; a fuel booster pump incorporated in the insulator and disposed above the air-fuel mixture supply channel, the fuel booster pump having a pump chamber for applying pressure to the pressure chamber, and a negative-pressure chamber disposed adjacent to the pump chamber via a negative-pressure diaphragm; and a channel extending downwards toward the air-fuel mixture supply channel from the bottom part of the negative-pressure chamber, the channel introducing a portion of the air-fuel mixture from the air-fuel mixture supply channel into the negative-pressure chamber.
In the other aspect of the present invention, a portion of the air-fuel mixture is thus introduced into the negative-pressure chamber from the air-fuel mixture supply channel via the channel. When the throttle angle is increased from idling and the vehicle is rapidly accelerated (when the engine speed is rapidly increased), a large amount of air is instantaneously fed to the carburetor. The fuel is mixed with the large amount of air to form an air-fuel mixture. The air-fuel mixture is instantaneously fed to the air-fuel mixture supply channel.
A portion of the air-fuel mixture fed in a large amount is instantaneously fed to the negative-pressure chamber of the fuel booster pump via the negative-pressure chamber channel, and the fuel booster pump is actuated. The actuation of the fuel booster pump forces the air in the pump chamber to flow into the pressure chamber, and the fuel from the fuel chamber is supplied to the carburetor in a temporarily increased amount. The content of fuel in the air-fuel mixture can thereby be temporarily increased in correspondence with the operation of the throttle valve, and the engine can be prevented from being inadequately accelerated or stopped.
On the other hand, the air-fuel mixture supply channel is kept under negative pressure when the throttle valve is maintained at a particular angle. Keeping the air-fuel mixture supply channel under negative-pressure establishes a negative pressure in the negative-pressure chamber of the fuel booster pump. Operation of the fuel booster pump is thereby stopped and the air in the pump chamber is no longer forced to the pressure chamber. The engine is thereby driven in a normal state in which the content of fuel in the air-fuel mixture is not temporarily increased.
As stated earlier, when the throttle angle is increased for rapid acceleration, the air-fuel mixture is introduced into the negative-pressure chamber of the fuel booster pump. For this reason, it is believed that the fuel contained in the air-fuel mixture accumulates in the negative-pressure chamber of the fuel booster pump, and variations occur in the air-fuel ratio of the air-fuel mixture supplied to the engine from the carburetor. The variations in the air-fuel ratio of the air-fuel mixture make it difficult to chive the engine smoothly.
In view of this, in another aspect of the present invention, the fuel booster pump is disposed above the air-fuel mixture supply channel and the channel is extended toward the air-fuel mixture supply channel from the bottom part of the negative-pressure chamber. Atomized fuel can thereby be returned to the air-fuel mixture supply channel via the channel when the fuel is fed to the negative-pressure chamber and caused to drip in the bottom part of the negative-pressure chamber. Variations in the air-fuel ratio of the air-fuel mixture can thereby be suppressed and the engine can be driven smoothly.
Furthermore, by introducing a portion of the air-fuel mixture through the air-fuel mixture supply channel into the negative-pressure chamber via the channel, it is possible to use the air-fuel mixture of the air-fuel mixture supply channel to actuate the fuel booster. The need is thereby eliminated to provide the insulator with an air channel in the same manner as in the prior art in order to actuate the fuel booster pump, and the device can therefore be made smaller in size.
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Referring to
As an example, a liquid fuel is used in the fuel supply apparatus 10. To facilitate understanding of the engine fuel supply apparatus 10, an example is described for convenience purposes in which the fuel booster pump 16 is disposed directly above the insulator 15, and a carburetor pump 29 is provided in the bottom part of the carburetor 11 in the principle view of
The carburetor 11 has a body 21 of the carburetor 11, an air-fuel mixture channel 22 formed in the body 21, a throttle valve 23 disposed in the air-fuel mixture channel 22, a fuel nozzle 25 whose distal part is positioned in a Venturi part 24 of the air-fuel mixture channel 22, a fuel storage chamber 26 communicated with the fuel nozzle 25, a pressure chamber 27 disposed adjacently to the fuel storage chamber 26, a pressure diaphragm 28 for partitioning the pressure chamber 27 and the fuel storage chamber 26, and a pump chamber channel 31 for communicating the pressure chamber 27 to the pump chamber 66.
The carburetor pump 29 is formed from the fuel storage chamber 26, the pressure chamber 27, and the pressure diaphragm 28. The fuel storage chamber 26 is communicated with the fuel tank (not shown) via a fuel supply channel (not shown). The pump chamber channel 31 will be described in detail in
In the above-described carburetor 11, operating the throttle valve 23 to adjust the opening of the air-fuel mixture channel 22 adjusts the amount of air which flows to the Venturi part 24 of the air-fuel mixture channel 22. Feeding the air to the Venturi part 24 as shown by the arrows causes the fuel 12 to be fed to the Venturi part 24 through the fuel nozzle 25.
By applying pressure to the pressure chamber 27 to push the pressure diaphragm 28 toward the fuel storage chamber 26, the fuel 12 is forcibly ejected from the fuel nozzle 25 to the Venturi part 24. Forcibly ejecting the fuel 12 to the Venturi part 24 allows the amount of fuel introduced into the Venturi part 24 to be increased.
Next, the actual positions of the fuel booster pump 16 and the carburetor pump 29 are described with reference to
In the carburetor 11, a spindle 33 of the throttle valve 23 is mounted so as to be disposed vertically. The carburetor 11 is provided with the fuel booster pump 16 via the insulator 15 (
The fuel booster pump 16 is disposed above and to the side of the air-fuel mixture channel 22 of the carburetor 11, that is, offset toward the side part 11a. Specifically, as shown in
Further, the carburetor pump 29 is provided to the side part 11a of the fuel booster pump 16. Providing the carburetor pump 29 to the side part 11a of the fuel booster pump 16 allows the carburetor pump 29 to be disposed near the fuel booster pump 16.
Returning to
As shown in
The first negative-pressure chamber channel 41 is a channel formed by forming the channel groove 43 substantially perpendicularly to the air-fuel mixture supply channel 36 and sealing off the channel groove 43 with a plate 47. The first negative-pressure chamber channel 41 is a channel for providing communication between the second negative-pressure chamber channel 42 and the air-fuel mixture supply channel 36. As shown in
The second negative-pressure chamber channel 42 is formed substantially parallel to the air-fuel mixture supply channel 36 and is communicated with a bottom part 45a (see
As shown in
The negative-pressure chamber 65 and the air-fuel mixture supply channel 36 are communicated by the negative-pressure chamber channel 38 constituted from the first and second negative-pressure chamber channels 41 and 42. Communicating the negative-pressure chamber 65 and the air-fuel mixture supply channel 36 by the negative-pressure chamber channel 38 allows a portion of the air-fuel mixture 13 to be introduced into the negative-pressure chamber 65 from the air-fuel mixture supply channel 36. By introducing a portion of the air-fuel mixture 13 into the negative-pressure chamber 65 via the negative-pressure chamber channel 38, the fuel booster pump 16 can be actuated using the air-fuel mixture 13 from the air-fuel mixture supply channel 36. The need is thereby eliminated to provide the insulator 15 with an air channel in the same manner as in the prior art in order to actuate the fuel booster pump 16, and the device can therefore be made smaller in size.
Furthermore, because there is no need to provide the insulator 15 with an air channel, the negative-pressure chamber channel 38 can be provided close to the air-fuel mixture supply channel 36. The negative-pressure chamber channel 38 can thereby be provided with a simpler linear shape, and the overall length (L1+L2) dimension can be made smaller. L2 is shown in
Returning again to
The fuel booster pump 16 is provided with a housing component 45 integrally formed with the insulator 15, a pump body 51 housed inside the housing component 45, and a lid 52 for holding the pump body 51 in the housing component 45.
In the housing component 45, the bottom part 45a is formed substantially horizontally, and the pump body 51 is housed inside the housing component 45. In the pump body 51, a compression spring 56 is interposed between a support member 54 and a moving member 55, and the moving member 55 is pushed to the negative-pressure diaphragm 57 by the elastic force of the compression spring 56.
A flange unit 57a of the negative-pressure diaphragm 57 and a flange unit 54a of the support member 54 are held in place by an outer rim 45b of the housing component 45 and an outer rim 52a of the lid 52. An exhaust port 61 is formed in the bottom part 54b of the support member 54. The exhaust port 61 opens to the bottom part 45a of the housing component 45. The lid 52 is mounted to the outer rim 45b of the housing component 45 by screws 63, 63 (see
The negative-pressure chamber 65 is configured from the housing component 45 and the negative-pressure diaphragm 57. The negative-pressure chamber 65 is disposed adjacently to the pump chamber 66 via the negative-pressure diaphragm 57. The pump chamber 66 is configured from the negative-pressure diaphragm 57 and the lid 52. A space 46 in the pump chamber 66 is reduced by moving the negative-pressure diaphragm 57 toward the lid 52. Reducing the space 46 in the pump chamber 66 causes the air in the pump chamber 66 to be fed to the pressure chamber 27 via the pump chamber channel 31, and the interior of the pressure chamber 27 to be pressurized.
The lid 52 has a pressure port 71 communicated with the pump chamber 66, and an atmosphere release port 72 that is open to the atmosphere. The pressure port 71 is communicated with the pressure chamber 27 via the pump chamber channel 31. The atmosphere release port 72 communicates the pump chamber 66 to the atmosphere.
Referring to
The first pump chamber channel 75 is formed substantially parallel to the air-fuel mixture channel 22 and is communicated with the pressure port 71 of the lid 52. The second pump chamber channel 76 is formed so as to intersect substantially at a right angle to the air-fuel mixture channel 22 from an end of the first pump chamber channel 75 toward the carburetor pump 29. The third pump chamber channel 77 is formed substantially parallel to the air-fuel mixture channel 22 from an end of the second pump chamber channel 76 to the pressure chamber 27.
By communicating the first pump chamber channel 75 with the pressure port 71 and communicating the third pump chamber channel 77 with the pressure chamber 27, the pump chamber 66 and the pressure chamber 27 are communicated by the pump chamber channel 31 and the pressure port 71. Air from the pump chamber 66 is thereby introduced into the pressure chamber 27 via the pressure port 71 and the pump chamber channel 31.
Forming the pump chamber channel 31 in the body 21 dispenses with the need to provide a pump chamber channel 31 by using a separate member (e.g., a hose or a tube). The number of parts can thereby be reduced, the construction is simplified, and man-hours of assembly can be reduced.
Furthermore, as shown in
Next, the action of the engine fuel supply apparatus 10 will be described with reference to the principle views of
As shown in
The fuel 12 from the fuel storage chamber 26 is supplied via the fuel nozzle 25 to the Venturi part 24, as shown by arrow B. The fuel 12 is mixed with a large amount of air to form an air-fuel mixture 13. The air-fuel mixture 13 is instantaneously fed to the air-fuel mixture supply channel 36, as shown by arrow C.
A portion of the large amount of air-fuel mixture 13 is instantaneously fed to the negative-pressure chamber 65 of the fuel booster pump 16 via the negative-pressure chamber channel 38, as shown by arrow D. The negative-pressure chamber channel 38 extends upward from the air-fuel mixture supply channel 36 toward the negative-pressure chamber 65. Specifically, as shown in
The large amount of air-fuel mixture 13 instantaneously fed to the negative-pressure chamber 65 applies pressure to the moving member 55, as shown by arrow E. The negative-pressure diaphragm 57 moves toward the lid 52, and the space 46 of the pump chamber 66 is reduced. Reducing the space 46 of the pump chamber 66 causes the air inside the pump chamber 66 to be pushed out into the pressure chamber 27 via the pressure port 71 and the pump chamber channel 31, as shown by arrow F. Pushing out the air into the pressure chamber 27 causes the pressure chamber 27 to be pressurized and the pressure diaphragm 28 to move toward the fuel storage chamber 26, as shown by arrow G.
As shown in
When the throttle valve 23 is maintained at a constant angle, the air-fuel mixture supply channel 36 is kept under negative pressure. Keeping the air-fuel mixture supply channel 36 under negative-pressure establishes a negative pressure in the negative-pressure chamber 65 of the fuel booster pump 16. The negative-pressure diaphragm 57 thereby moves toward the support member 54, as shown by arrow J, and the air in the pump chamber 66 is no longer forced into the pressure chamber 27. The engine 14 is thereby driven in a normal state in which there is no temporary increase in the amount of fuel 12 contained in the air-fuel mixture 13.
Next, the operation of returning the fuel in the fuel booster pump 16 of the engine fuel supply apparatus 10 to the air-fuel mixture channel 36 will be described with reference to the principle view of
As described in
In view of this, the fuel booster pump 16 is disposed above the air-fuel mixture supply channel 36. Specifically, as shown in
Furthermore, the fuel 12 dripped on the inside of the support member 54 is fed through the exhaust port 61 of the support member 54 to the bottom part 45a. As described above, the fuel 12 fed to the bottom part 45a is returned to the air-fuel mixture supply channel 36 via the negative-pressure chamber channel 38, as shown by arrow K. Variations in the air-fuel ratio of the air-fuel mixture 13 can thereby be suppressed and the engine 14 can be driven smoothly.
The negative-pressure chamber channel 38 is extended downwards toward the air-fuel mixture supply channel 36 from the negative-pressure chamber 65. Specifically, as shown in
The above embodiment was described with reference to an example in which the fuel supply apparatus 10 was used for a liquid fuel; however, this example is nonlimiting, and application to a gaseous fuel can also be made.
In addition, the above embodiment was described with reference to an example in which the fuel booster pump 16 is disposed above the air-fuel mixture channel 22 and offset toward the side part 11a. However, the fuel booster pump 16 may also be disposed above the air-fuel mixture channel 22 without being offset toward the part.
The above embodiment was described with reference to an example in which the first negative-pressure chamber channel 41 is extended at an inclination angle θ, but this example is nonlimiting, and the first negative-pressure chamber channel 41 may also be extended directly upwards.
The above embodiment was described with reference to an example in which the first negative-pressure chamber channel 41 is extended linearly, but this example is nonlimiting, and the first negative-pressure chamber channel 41 may also be formed, for example, in a dogleg configuration so as to be convex on the bottom.
The present invention can be used in an engine fuel supply apparatus provided with a fuel booster pump for increasing the amount of fuel fed to the carburetor.
Number | Date | Country | Kind |
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2008-078894 | Mar 2008 | JP | national |
2008-079174 | Mar 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/055397 | 3/19/2009 | WO | 00 | 9/22/2010 |