The present disclosure relates generally to a fuel system component, and more particularly to a fuel supply device that provides gaseous fuel and air to an engine.
Internal combustion engines are capable of running on multiple types of gaseous fuels such as propane, butane and natural gas. Providing a gaseous fuel mixed with air to the engine entails the use of valves, regulators and mixers to control the amount of fuel and pressure at which the fuel is delivered. Valves that open and close reliably, at consistent pressures are needed to supply a desired fuel and air mixture to the engine, in accordance with the engine fuel demand. Inconsistent valve performance leads to inconsistent fuel and air mixtures delivered to the engine and can result in unsatisfactory engine performance.
In at least some implementations, a fuel supply device includes a body assembly having a main bore from which fuel is supplied, an inlet passage, a valve seat adjacent to the inlet passage and a fuel chamber communicated with the main bore and with the inlet passage to receive a supply of fuel from the inlet passage, and an inlet valve carried by the body assembly. The inlet valve has a valve head with a body and an engagement portion extending outwardly from the body. The inlet valve is movable relative to the valve seat from an open position in which the engagement portion is spaced from the valve seat and fuel from the inlet passage may flow through the valve seat and into the fuel chamber and a closed position in which the engagement portion is engaged with the valve seat.
In at least some implementations, the engagement portion is an annular lip that surrounds an end of the inlet passage when the inlet valve is in the closed position. The annular lip, when coaxially aligned with the inlet passage, may be radially spaced from an edge of the inlet passage by at least 0.5 mm. The lip may be formed in a face of the valve head that is opposed to the valve seat, and the lip may extend axially to a free end that is spaced from the valve face by between 0.2 mm and 1.2 mm, and the lip may have a radial thickness of between 0.4 mm and 1.5 mm.
The valve seat may be annular and located radially outboard of the inlet passage. The valve seat may be annular and planar, and the engagement portion may extend axially relative to the valve seat and relative to an axis of the valve seat. The valve seat may be defined by an insert that is carried by the body assembly and which includes a bore that defines part of the inlet passage.
The engagement portion may be formed from softer material than the valve seat, and in at least some implementations, the engagement portion is formed from a polymeric material having a hardness between 50 to 80 on the Shore-A scale.
The device may include a diaphragm carried by the body assembly and defining part of the fuel chamber. The diaphragm may have a portion that moves relative to the valve seat and which causes movement of the inlet valve relative to the valve seat. A lever may pivot relative to the valve seat and the valve head may be carried by the lever so that the lever is moved by the diaphragm. The lever may be coupled to a pin between opposite ends of the lever, and the diaphragm may act upon a portion of the lever that is on one side of the pin and the valve head may be carried by the lever on the other side of the pin. The valve head may include a knob that is received in an opening of the lever so that the valve head may tilt and/or slide relative to the lever.
In at least some implementations, a fuel supply device includes a main body, a cover coupled to the main body, a diaphragm trapped between the main body and cover, and an inlet valve. The main body has a main bore from which fuel is supplied, an inlet passage, a valve seat adjacent to the inlet passage and a fuel chamber communicated with the main bore and with the inlet passage to receive a supply of fuel from the inlet passage. The inlet valve has a valve head with a body and an engagement portion extending outwardly from the body. A portion of the diaphragm moves relative to the valve seat to move the inlet valve relative to the valve seat from an open position in which the engagement portion is spaced from the valve seat and a closed position in which the engagement portion is engaged with the valve seat.
In at least some implementations, the engagement portion is defined by an annular lip that is formed in a face of the valve head that is opposed to the valve seat, and the lip extends axially to a free end that is spaced from the valve face by between 0.2 mm and 1.2 mm, and the lip has a radial thickness of between 0.4 mm and 1.5 mm. The engagement portion may be defined by an annular lip that, when coaxially aligned with the inlet passage, is radially spaced from an edge of the inlet passage by at least 0.5 mm.
In at least some implementations, the lever is coupled to a pin between opposite ends of the lever, and the diaphragm acts upon a portion of the lever that is on one side of the pin and the valve head is carried by the lever on the other side of the pin. The valve head may include a knob that is received in an opening of the lever so that the valve head may tilt and/or slide relative to the lever.
The following detailed description of certain embodiments and best mode will be set forth with reference to the accompanying drawings, in which:
Referring in more detail to the drawings,
As shown in
Pressurized fuel is communicated with the fuel chamber 46 via an inlet passage 50 formed at least partially within the main body 14. An inlet valve 52 may be carried by the body assembly 12 (e.g. by main body 14) and may control the admission of fuel into the fuel chamber 46 in accordance with a pressure of fuel in the fuel chamber 46. The inlet valve 52 may include a valve head 54 movable relative to a valve seat 56. The valve seat 56 may be annular and surround an outlet 58 of the inlet passage 50. The valve seat 56 may be defined in or by a surface of the main body 14 or by an insert 60 carried by the main body 14 (e.g. an annular insert pressed into a cavity 62 of the main body 14 as shown in
Fuel in the fuel chamber 46 is fed to the main bore 18 via a main fuel passage 70. A fuel jet 72 or other restriction maybe provided within the main fuel passage 70 to control the flow rate of fuel that flows therethrough. The fuel jet 72 or restriction may be integrally formed in the main body 14 (e.g. by a smaller diameter section of the fuel passage) or it may be defined in an insert that is fixed in the main fuel passage 70. The main fuel passage 70 is open at an outlet 74 to the interior of the main bore 18 and may be defined at least in part by a passage formed in the main body 14. The outlet 74 of the main fuel passage 70 may be located anywhere within the main bore 18 between the inlet and outlet sides 22, 24 that provides a desired pressure signal at the outlet to provide a desired fuel flow into the air stream flowing through the main bore 18.
In operation, fuel from a fuel supply (such as a fuel tank) is provided into the fuel chamber 46 via the inlet passage 50 and the inlet valve 52 when the inlet valve 52 is open. Fuel flows from the fuel chamber 46 through the fuel jet 72 and into the main bore 18 whereupon the fuel is mixed with air flowing through the main bore 18. The fuel and air mixture exits the device 10 through the outlet side 24 of the main bore 18 and is delivered to the engine. A subatmospheric pressure may exist within the main bore 18 due to the air flow through the venturi section 20 of the main bore 18, and because of a negative pressure provided from the engine to the main bore 18. That subatmospheric pressure is communicated with the fuel chamber 46 via the fuel passage and acts on the diaphragm 40. Further, the atmospheric pressure in the reference chamber 44 also acts on the diaphragm 40. As fuel is discharged from the fuel chamber 46, the pressure in the fuel chamber 46 decreases. The combination of these factors moves the diaphragm 40 away from the cover 16 and reduces the volume of the pressure chamber. This also causes the diaphragm 40 to engage and displace the lever 64 to open the inlet valve 52 and admit more fuel into the fuel chamber 46. This must be done against the force of the spring 68 acting on the lever 64 which provides a further force on the diaphragm 40, in addition to the pressures noted above, and thus affects the opening and closing of the inlet valve 52. The inlet valve 52 remains open until the diaphragm 40 is displaced sufficiently to permit the spring to close the inlet valve 52. The inlet valve 52 may move between its open and closed positions as the pressure within the fuel chamber 46 varies due to fuel consumption by the engine and fuel admission into the fuel chamber 46 as noted above. Upstream of the inlet valve 52, a shutoff valve may be provided to securely close off the fuel flow to the device when the engine is not in use.
As shown in
The valve head 54 may include a body and an engagement portion 80 that extends outwardly from the body and is adapted to abut the valve seat 56 in the closed position of the inlet valve 52 to substantially inhibit or prevent fuel flow through the valve seat 56. The valve head 54 may be movably carried by the lever 64 so that the valve head 54 may move relative to the lever 64 to facilitate a generally planar and circumferentially continuous engagement between the engagement portion 80 and the valve seat 56. In the implementations shown, the valve head 54 includes a knob 82 that is opposite to the engagement portion 80 and is pressed into an opening in the lever 64. So arranged, the valve head 54 may tilt and/or slide relative to the lever 64 to align the valve head 54 with the valve seat 56.
The valve head 54 may be formed from a resilient and somewhat flexible material that may engage the valve seat 56 over a limited surface area that is less than the extent of overlap between the valve head 54 and the valve seat 56. In the example shown, the overlap is in a radial direction relative to an axis of the valve seat 56. In at least some examples, the engagement portion 80 is defined by an axially extending and circumferentially continuous rim or lip 84 formed in a face 86 of the valve head 54 that is opposed to the valve seat 56. The lip 84 may extend axially to a free end that is spaced from the valve face 86 by between 0.2 mm and 1.2 mm, and may have a radial thickness of between 0.4 mm and 1.5 mm. The lip 84 may be circular and coaxial with the passage 76 through the valve seat 56, if desired, or may be of any other shape and orientation. So arranged, in the closed position of the valve head 54 the lip 84 engages the valve seat 56 and the valve face 86 may be spaced from the valve seat 56. This provides an area inboard of the lip 84 and between the valve face 86 and an opposed face of the body defining the valve seat 56, that is open to the inlet passage 50. The engagement portion 80 may be formed integrally with the remainder of the valve head 54, or it could be defined by an insert or from another material that is coupled to the valve head 54 (e.g. by insert or overmolding, connected by a press-fit, fastener, adhesive, weld, etc). The engagement portion 80 may be formed from a material that has a hardness or durometer between 50 and 80 on the Shore-A scale. In at least some implementations, the valve head 54 may be formed from polymeric (e.g. rubber) materials including NBR, H-NBR, and FKM, and the valve seat 56 may be formed from a metal such as brass, stainless steel or aluminum (e.g. an aluminum alloy).
If the valve seat 56 is formed with an axially extending lip that provides a limited surface area of engagement with a planar valve face of the valve head 54, the softer valve head 54 may become deformed or damaged over time by engagement with the harder valve seat 56 material over the limited surface area. That is, an annular groove may be worn into the softer valve head material in the area of engagement with the valve head. The worn, deformed or damaged portion may make sealing unreliable or difficult if the position of the valve shifts relative to the valve seat, e.g. if the inlet valve shifts laterally relative to the pivot pin on which it is mounted (where laterally is along the axis of the pivot pin). Such shifting due to vibrations in use or otherwise, may misalign the damaged or worn portion relative to the valve seat and affect future closing of the inlet valve. Further, if both the valve seat 56 and valve head 54 are formed flat and planar, it may be more difficult to compress the valve head material against the valve seat and the seal might not be satisfactory, or the valve head may tend to stick against the valve head due a force or pressure differential across them.
In the implementations shown, the engagement portion 80 may be provided, in a nominal or centered position, at least 0.5 mm outboard (e.g. radially spaced from or outboard) of the inlet passage 50. The lip, when coaxially aligned with the inlet passage, may be spaced from an edge of the inlet passage by at least 0.5 mm. Stated differently, at least with a circular lip 84, an inner diameter of the lip may be 1 mm or greater than the diameter of the inlet passage 50, 76 at the valve seat 56. With the spacing between the edge of the inlet passage and the engagement portion 80 of the valve head 54, the inlet valve 52 may shift laterally (or the relative locations of the valve head 54 and/or valve seat 56 may change within a production run of these devices 10) while still providing a reliable and consistent sealing or closing of the valve head 54 against the valve seat 56.
The upper three lines 88, 90, 92 in
In
Thus, among other things, the inlet valve head having an outwardly extending engagement portion that defines a limited surface area of engagement with a valve seat may achieve less variation and more consistent inlet valve performance, and less wear or deformation of the inlet valve head. Further, the resilient and flexible material of the inlet valve head may facilitate providing a closed position of the valve head that inhibits or prevents fuel flow therethrough even when misaligned or not centered relative to the inlet passage or valve seat. The inlet valve head may be relatively inexpensive to form and can, if desired, be formed from a single piece of material including an integral mounting feature (e.g. the knob) and an integral engagement portion.
The forms of the invention herein disclosed constitute presently preferred embodiments and many other forms and embodiments are possible. It is not intended herein to mention all the possible equivalent forms or ramifications of the invention. It is understood that the terms used herein are merely descriptive, rather than limiting, and that various changes may be made without departing from the spirit or scope of the invention.
This application claims the benefit of U.S. Provisional Application Ser. No. 62/586,251 filed on Nov. 15, 2017, the entire contents of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62586251 | Nov 2017 | US |