Information
-
Patent Grant
-
6435163
-
Patent Number
6,435,163
-
Date Filed
Wednesday, March 1, 200024 years ago
-
Date Issued
Tuesday, August 20, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 509
- 123 198 D
- 123 514
- 123 510
- 123 497
- 137 563
- 137 565
- 137 37
- 137 510
-
International Classifications
-
Abstract
The invention relates to a fuel supply system for an internal combustion engine, having a unit, such as a pressure regulator, mounted in electrically insulated fashion and including an electrically conductive housing, and the housing is connected via an electrical connection to a defined electrical potential. As a result, static charging of the unit, which could become dangerous, is precluded. The fuel supply system is intended in particular for pumping fuel to an internal combustion engine of a motor vehicle.
Description
FIELD OF THE INVENTION
The invention is directed to improvements in a fuel supply system.
BACKGROUND OF THE INVENTION
A fuel supply system of an internal combustion engine, preferably in a motor vehicle, typically includes a plurality of units. In the fuel supply system, a fuel pump pumps fuel from a fuel reserve out of a fuel reserve container via various units, until the fuel finally reaches a combustion chamber of the engine. One of the units is for instance a pressure regulator, a fuel reservoir, a pressure damper, a fuel filter, or a fuel injection valve.
It can happen that one of the units, for instance the pressure regulator itself or a component of that unit is electrically conductive, yet the electrically conductive component or the unit is disposed in electrically insulated fashion, for instance because the unit is disposed on a base body that comprises non-conductive plastic.
German published, nonexamined patent application DE 44 02 224 A1 shows one such unit downstream of a fuel pump. Here, a pressure regulator is integrated with a body made of plastic. The pressure regulator has a housing part made of sheet metal. This housing part is an electrically conductive component, which has no electrical connection with an electrical conductor that forms a defined electrical potential.
In the unit having an electrically conductive component, electrostatic charging of the electrically conductive component can occur from electrical charge separation. Because typically the electrostatic charging of the electrically conductive component causes no problem and in particular no disruption in function, normally the electrostatic charging of the electrically conductive component is not noticed, or at least not taken into account. Because there are units through which the fuel flows through a narrow gap, for instance at a high flow velocity, as in a pressure regulator, the electrostatic charging of the electrically conductive component can be quite pronounced.
Sometimes, fortunately quite rarely, it could happen that a fire or explosion whose cause cannot be explained will occur in a fuel supply system. The inventors of the present patent application are of the opinion that at least some of these unexplainable fires have been caused by electrostatic charging of an electrically conductive component of a unit in the fuel supply system.
OBJECT OF THE INVENTION
It is a principal object of the invention to provide a fuel supply system having over the prior art that electrostatic charging of the electrically conductive component is prevented, and any source of danger it might cause is eliminated.
Other objects of the invention will become apparent upon a review of the drawings in connection with the specification hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferably selected and especially advantageous exemplary embodiments of the invention are shown in simplified form in the drawings and described in further detail below.
FIG. 1
shows a cross-sectional view of a fuel reserve container following the invention;
FIG. 2
shows a detail of a terminal connection shown in
FIG. 1
;
FIG. 3
shows a variant embodiment of the terminal connection of
FIG. 1
;
FIG. 4
a
shows in side view a further variant embodiment of the terminal connection of
FIG. 1
;
FIG. 4
b
shows in top view a detail of a further variant embodiment of the terminal connection of
FIG. 1
;
FIG. 5
a
shows in a side view a further variant embodiment of the terminal connection;
FIG. 5
b
shows in a top view the further variant embodiment of the terminal connection shown in
FIG. 5
a;
FIG. 6
shows a sectional view of a further variant embodiment of the terminal connection;
FIG. 7
shows a partial sectional view of yet a further embodiment of a terminal connection;
FIG. 8
shows a partial sectional view of still a further embodiment of a terminal connection;
FIG. 9
shows a side view of yet another embodiment of a terminal connection;
FIG. 10
shows in side view a variant embodiment of the terminal connection shown in
FIG. 9
;
FIG. 11
shows a side view of a further variant embodiment of the terminal connection;
FIG. 12
a
shows an end view of another variant terminal connection;
FIG. 12
b
shows a side view of the terminal connection of
FIG. 12
a;
FIG. 13
shows a detail in cross-section of yet another form of terminal connection; and
FIG. 14
shows a cross-sectional view of yet another form of terminal connection.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The fuel supply system embodied according to the invention is used to deliver fuel to an internal combustion engine. As the engine, an Otto cycle engine can for instance be considered. The fuel is gasoline or diesel, for instance; because gasoline is especially readily flammable, it is proposed that the fuel supply system be embodied according to the invention at least whenever the fuel is gasoline.
FIG. 1
shows a first preferably selected, advantageous exemplary embodiment.
FIG. 1
shows a fuel reserve container
2
. The fuel reserve container
2
has an opening
4
in its upper wall. The opening
4
is closed with a plastic cap
6
. The cap
6
is firmly screwed to the upper wall of the fuel reserve container
2
with the aid of screws, not shown. To enable manufacturing the cap
6
at reasonable expense despite its complicated shape, and for the sake of weight reduction, the cap
6
is of plastic. A pressure regulator
8
is functionally and in terms of form solidly integrated with the cap
6
. The pressure regulator
8
has a housing
10
. In the exemplary embodiment shown, the housing
10
comprises a first housing part
11
and a second housing part
12
. In the housing
10
, there is a diaphragm unit
14
. In the exemplary embodiment shown, the diaphragm unit
14
includes a diaphragm
15
, a first plate
16
, a second plate
17
, and a closing body
18
. The plates
16
and
17
are solidly joined to the diaphragm
15
in the middle region of the diaphragm
15
. On its outer circumference, the diaphragm
15
is entrapped between the first housing part
11
and the second housing part
12
. The first plate
16
holds the closing body
18
, which by way of example is a flattened ball. The diaphragm
15
comprises one or more, preferably two, layers of flexible plastic plates.
The diaphragm
15
of the diaphragm unit
14
divides a first chamber
21
from a second chamber
22
. The first chamber
21
is located essentially inside the first housing part
11
, and the second chamber
22
is located essentially inside the second housing part
12
. Inside the cap
6
, there are a conduit
24
and a return conduit
26
. In the exemplary embodiment shown, the conduit
24
has an inlet side
24
a
and a side
24
b
that extends onward. The first housing part
11
, and its face end, has a bottom region with a central recess
27
. Laterally offset, the bottom region of the housing part
11
has an opening
28
. A neck protruding through the central recess
27
is formed onto the cap
6
. A valve seat
29
is provided on a face end of the neck, oriented toward the closing body
18
of the diaphragm unit
14
, of the plastic cap
6
. The return conduit
26
extends through the cap
6
from the valve seat
29
into the fuel reserve container
2
.
Because the cap
6
is not electrically conductive, the electrically conductive housing
10
of the pressure regulator
8
is electrically insulated from other conductive bodies that represent a defined electrical potential. It can also happen that the cap
6
comprises electrically conductive material but for instance because of an electrically nonconductive intermediate plate the cap
6
may be electrically insulated from other electrically conductive components of the motor vehicle. The result is an electrically insulating body (
30
), which in the exemplary embodiment shown has been created in the form of the cap
6
.
A fuel pump
32
provided in the interior of the fuel reserve container
2
aspirates fuel from a fuel supply
34
, located in the fuel reserve container
2
, and feeds the fuel through a pressure line
36
into the conduit
24
via the inlet side
24
a
. Through the conduit
24
, the fuel reaches the side
24
b
and is transported from there for instance to reach injection valves, not shown in FIG.
1
. Through the conduit
24
, the fuel also reaches the first chamber
21
through the opening
28
. If the pressure in the first chamber
21
is less than a certain opening pressure, then the closing body
18
rests on the valve seat
29
, and the first chamber
21
is closed off from the return conduit
26
. If the pressure in the first chamber
21
exceeds the defined opening pressure, then the closing body
18
of the diaphragm unit
14
lifts from the valve seat
29
, and excess fuel can return to the fuel reserve container
2
, from the conduit
24
, through the first chamber
21
, through the gap between the valve seat
29
and the closing body
18
, and then through the return conduit
26
. A closing spring
38
urges the plate
17
, and thus the closing body
18
, against the valve seat
29
. Instead of the closing spring
38
, or in addition to the closing spring
38
, a pressure prevailing in the second chamber
22
can serve to generate the closing force that urges the closing body
18
against the valve seat
29
. In the exemplary embodiment shown, the housing part
12
has an opening
39
on its face end, for the sake of pressure equalization.
When the fuel flows through the plastic cap
6
or electrically insulating body
30
, this can lead to a charge separation and thus to electrostatic charging, for instance of the housing
10
. The risk of a charge separation and thus of the electrostatic charging is increased because the fuel flows through the narrow gap between the valve seat
29
and the valve body
18
out of the first chamber
21
into the return conduit
26
at high flow velocity. When the electrostatic charging of the housing
10
has reached a critical value, such as several thousand volts, then it can happen that an electrical sparkover will occur, in which the electrostatic charge is partly or entirely dissipated. Because the housing
10
is of metal and thus is an electrically highly conductive component, the charge build up over the entire housing
10
discharges with concentration at one point and in the briefest possible time because the charge of the entire housing
10
flows to the point of the sparkover. Thus the risk cannot be precluded that the electrical sparkover will reach a magnitude that leads to ignition of a fuel-air mixture. It cannot always be entirely be avoided that there will be an ignitable mixture inside or outside the fuel reserve container
2
in the region of the fuel supply system.
In order to avoid the dangerous electrostatic charging of the intrinsically electrically insulated housing
10
, it is proposed that the housing
10
be connected to a defined electrical potential
41
via an electrical connection
40
. In the selected exemplary embodiment, the electrical conductor
44
, for instance, represents the defined electrical potential
41
.
The electrical conductor
44
is used for supplying current to the fuel pump
32
. The fuel pump
32
is connected to a current supply means, not shown, via the electrical conductor
44
and a second electrical conductor
44
′. The electrical conductor
44
is a negative pole, for instance, and the second electrical conductor
44
is a positive pole, for instance. The electrical conductor
44
and thus the negative pole is connected for instance to the electrical ground of the vehicle in which the fuel supply system is for instance installed. It is also possible for the electrical conductor
44
to be the positive pole and the second electrical conductor
44
′ to be the negative pole. As needed, either the positive or the negative pole can be connected to the ground of the motor vehicle. To dissipate the electrostatic charge of the electrically conductive housing
10
, the housing can be connected in principle to either the negative pole
44
or the positive pole
44
′; for dissipating the electrostatic charge, it is not essential whether the electrical conductor
44
or the second electrical conductor
44
′ is connected to the electrical ground of the motor vehicle. However, it is proposed that the housing
10
via the electrical connection
40
be preferably connected to the electrical conductor
44
forming the negative pole; typically, the negative pole is connected to the electrical ground of the motor vehicle, so that the electrical ground of the motor vehicle represents the defined electrical potential
41
to which the metal housing
10
is connected.
The electrical connection
40
by way of example includes a simple, relatively thin, insulated braid or flexible, thin metal wire
42
coated with insulating material. The electrical conductors
44
and
44
′ discharge into a connector
46
, which is inserted into a counterpart connector provided on the housing of the fuel pump
32
. Inside the connector
46
, the wire
42
of the electrical connection
40
is electrically connected to the electrical conductor
44
. The introduction of the wire
42
of the electrical connection
40
into the connector
46
alongside the conductors
44
,
44
′ is easily possible at no significant additional effort or expense. The two electrical conductors
44
,
44
′ can also be replaced by a two-stranded cable for instance.
The electrical connection
40
is connected to the housing
10
at a terminal point via a terminal connection
50
. The terminal connection
50
can be made for instance by soldering or welding a stripped end of the wire
42
of the electrical connection
40
to the housing
10
, or to a tab protruding from the housing
10
. To make it easier to assemble the fuel supply system, it is proposed that the terminal connection
50
be embodied such that the electrical connection
40
can be plugged into the housing
10
of the pressure regulator
8
. The following drawing figures show details of variously embodied terminal connections
50
.
FIG. 2
by way of example shows the region of the terminal connection
50
as a detail.
In all the figures, identical or identically functioning elements are provided with the same reference numerals. Unless otherwise noted in the description or shown in the drawing, what is shown and described for one of the drawing figures applied to the other exemplary embodiments as well. Unless otherwise indicated by the explanation, the details of the various exemplary embodiments can be combined with one another.
FIG. 2
shows the second housing part
12
of the housing
10
of the pressure regulator
8
. The housing part
12
comprises shaped sheet metal. A tab
52
is formed onto the housing part
12
by being stamped out. On the end of the wire
42
toward the housing
10
, a connector
54
is provided. The connector
54
has a shape of a conventional kind for a simply designed plug in automotive engineering. The tab
52
is shaped such that the connector
54
can be slipped directly onto the tab
52
. The tab
52
is located in the region of the cylindrical jacket face of the housing part
12
of the housing
10
.
FIG. 3
shows an exemplary embodiment in which the tab
52
is formed in the region of the face end of the housing part (
12
) of the housing (
10
). As
FIG. 3
shows, an aperture
56
is provided in the tab
52
. The hole
56
corresponds with a protrusion provided in the connector
54
, so that the connector
54
is reliably prevented from slipping off the housing
10
.
FIGS. 4
a
and
4
b
as examples show a modified terminal connection
50
between the electrical connection
40
and the housing
10
of electrically conductive material.
FIG. 4
b
shows a portion of the electrically insulating body
30
. There is an indentation, shown on the face end, in the electrically insulating body
30
. The pressure regulator
8
is installed in this indentation
58
.
There is also a slit in the electrically insulating body
30
, into which a clamp
60
that firmly holds the pressure regulator
8
on the insulating body
30
is inserted. The clamp
60
is of spring steel, hence an electrically conductive material, and it has two legs and a curved region joining the two legs. In the exemplary embodiment shown in
FIGS. 4
a
and
4
b
, the tab
52
comprises a simple sheet-metal strip. The tab
52
is welded or soldered onto the clamp
60
in the curved region of the clamp
60
.
FIG. 4
b
shows the tab
52
before the connector
54
is slipped onto it, and
FIG. 4
a
shows a sectional view, marked IVa in
FIG. 4
b
, after the connector
54
has been slipped onto the tab
52
. The wire
42
is in electrical contact with the housing
10
, via the clamp
60
.
FIGS. 5
a
and
5
b
show a further selected, especially advantageous exemplary embodiment.
The exemplary embodiment shown in
FIGS. 5
a
and
5
b
is largely equivalent to the exemplary embodiment shown in
FIGS. 4
a
and
4
b
, except that in the exemplary embodiments shown in
FIGS. 5
a
and
5
b
, the tab
52
on the clamp
60
can be omitted. In the exemplary embodiment of
FIGS. 5
a
and
5
b
, the connector
54
is designed such that it resiliently embraces the clamp
60
. The connector
54
has a first leg and a second leg. The legs of the connector
54
are designed such that they can be slipped over the curve between the two legs of the clamp
60
. Between the two legs of the connector
54
, the clamp
60
is fastened in place resiliently. Thus without any change in the region of the pressure regulator
8
or the clamp
60
, it is possible to attach the electrical connection
40
in plug-in fashion.
FIG. 6
shows a further selected, especially advantageous exemplary embodiment.
In the exemplary embodiment shown in
FIG. 6
, the opening
39
has been created by bending over the sheet metal, from which the housing part
12
is made, inward into the chamber
22
. The connector
54
is inserted with a press fit into the opening
39
. Bending over the sheet metal of the second housing part
12
creates a shape in the opening
39
that acts like a barb, so that it is easily possible to plug the connector
54
into the opening
39
, yet the connector
54
is prevented from slipping out of the opening
39
. The connector
54
can also be prevented from slipping out additionally by means of a radially outward-yielding tab
55
, which is provided on the connector
54
and yields inward into the opening
39
while the connector
54
is being plugged in, and thereafter resumes its outset position and thus creates a positive, secure connection.
FIG. 7
shows a further selected, especially advantageous exemplary embodiment.
In the exemplary embodiment shown in
FIG. 7
, an encompassing plunge-cut groove
62
is provided in the indentation
58
. A snap ring
64
is inserted into the plunge-cut groove
62
. The snap ring
64
keeps a radially protruding, encompassing bead, created by crimping the two housing parts
11
,
12
on the housing
10
, against a shoulder
66
of the indentation
58
in the electrically insulating body
30
. Between the bead
65
and the shoulder
66
, an axially yielding ring
68
is arranged. Before installation, the ring
68
is approximately in the shape of a conical cup spring. The installation space between the snap ring
64
and the shoulder
66
is dimensioned such that after installation, the yielding ring
68
is pressed somewhat flat. As a result, it is attained in a simple manner that the pressure regulator
8
is installed in the body
30
without wobbling, and the result is a good electrical connection between the housing
10
and the resilient ring
68
. The end of the wire
42
oriented toward the pressure regulator
8
is joined to the ring
68
, for instance by soldering or by spot welding. In the exemplary embodiment shown in
FIG. 7
, the electrical connection
40
can be connected to the pressure regulator
8
without modification of the pressure regulator
8
.
FIG. 8
shows a further selected, especially advantageous exemplary embodiment.
In the exemplary embodiment shown in
FIG. 8
, a clamping spring
70
is mounted on the end of the wire
42
toward the pressure regulator
8
. The clamping spring
70
has one end in which the wire
42
is clamped. The wire
42
is clamped in place on this end in the usual way for plugs in automotive engineering. The clamping spring
70
, made from electrically conductive, resilient flat material, is shaped in hook-like fashion, and it is clamped in place between the wall of the indentation
58
of the body
30
and the cylindrical portion of the housing part
12
. An aperture
72
is provided in the wall of the indentation
58
. The clamping spring
70
has a convex bulge that protrudes into the aperture
72
. The result, when the clamping spring
70
is plugged into the surrounding interstice between the housing
10
and the body
30
is an interlocking action that assures that the clamping spring
70
cannot slip out. This assures a secure electrical connection between the electrical connection
40
and the pressure regulator
8
, without having to make any modification to the pressure regulator
8
on account of the electrical connection
40
.
FIG. 9
shows a further selected, especially advantageous exemplary embodiment.
In comparison with
FIG. 8
, in the exemplary embodiment shown in
FIG. 9
the clamping spring
70
has been replaced with a clamping spring
74
. The clamping spring
74
can be connected to the wire
42
of the electrical connection
40
in the same way as the clamping spring
70
. The clamping spring
74
is stamped out of a thin resilient sheet-metal plate. The clamping spring
74
has one region that forms a ring
74
a
. Tabs
74
b
are formed onto the ring
74
. Before the clamping spring
74
is slipped onto the housing part
12
, the tabs
74
b
protrude radially inward. The tabs
74
b
protrude so far inward that after the clamping spring
74
has been slipped onto the housing part
12
, the tabs are bent over by approximately 10 degrees to 80 degrees. As a result, the clamping spring
74
is interlocked with the housing
10
, so that it is easy to slip the clamping spring
74
on, yet unintended slipping of the clamping spring
74
off the housing part
12
is reliably avoided.
FIG. 10
shows a further advantageous exemplary embodiment.
FIG. 10
shows an exemplary embodiment having clamping spring
74
′; the clamping spring
74
′ (
FIG. 10
) is designed essentially identically to the clamping spring
74
(FIG.
9
). The tabs
74
b
of the clamping spring
74
′ are approximately wide and thick enough that they fit the connector
54
mounted on the wire
42
. One of the tabs
74
b
of the clamping spring
74
′ is bent outward somewhat more markedly, and the connector
54
is slipped onto this more markedly outward-bent tab
74
b.
FIG. 11
shows a further advantageous exemplary embodiment.
Here, the connection of the electrical connection
40
(
FIG. 1
) is effected via a clamping spring
74
″. The clamping spring
74
″ is bent out of resilient flat material and essentially forms a circle, with an inside diameter that in the relaxed state is smaller than the outside diameter of the housing part
12
. The clamping spring
74
″ is wound helically with only slight pitch and has two legs
74
c
and
74
d
. By pressing on the two legs
74
c
,
74
d
, the inside diameter of the clamping spring
74
″ can be increased elastically, so that the clamping spring
74
″ can be fitted over the cylindrical part of the housing part
12
. After the two legs
74
c
,
74
d
are released, the clamping spring
74
″ resiliently contracts radially inward and becomes clamped to the cylindrical region of the housing part
12
.
The leg
74
c
is shaped such that it can be put together with the connector
54
(FIG.
10
).
FIG. 12
shows a further advantageous exemplary embodiment.
In this exemplary embodiment, the connection of the electrical connection
40
is made via a pipe clamp mounted on the housing
10
. The pipe clamp comprises flat material, and one end of this flat material is shaped such that this end can be put together with the connector
54
(FIG.
10
). The pipe clamp can easily be secured to the housing part
12
of the pressure regulator
8
.
FIG. 13
shows a further preferentially selected, advantageous exemplary embodiment.
In the exemplary embodiment shown in
FIG. 1
, the unit including the electrically conductive component forms the pressure regulator
8
. In the exemplary embodiment shown in
FIG. 13
, the electrically insulating body
30
, the housing
10
, the diaphragm unit
14
, and a stop
29
′ provided on the body
30
are the essential parts of a reservoir
8
′. Depending upon whether the reservoir
8
′, upon pressure changes in a conduit
24
, takes up or dispenses a relatively large or relatively small amount of fuel, the reservoir
8
′ serves only to smooth out pronounced pressure pulsations in the conduit
24
, or the reservoir
8
′ in the event of pressure elevation can hold larger quantities of fuel that it then dispenses again when the pressure drops, so that the reservoir
8
′ can effectively function like a fuel reservoir. In the exemplary embodiment shown in
FIG. 13
, the valve seat
29
(
FIG. 1
) is omitted. Instead, the diaphragm unit
14
comes to rest on the stop
29
′ provided on the body
30
, and the return conduit
26
shown in
FIG. 1
is omitted.
In the exemplary embodiment shown in
FIG. 13
, the electrical connection
40
is connected directly to the electrical ground
76
, for instance by being connected to the motor vehicle body. Here the electrical ground
76
of the motor vehicle forms the defined electrical potential
41
, to which the electrically conductive housing
10
of the reservoir
8
′ is connected. It is understood that the reservoir
8
′ shown in
FIG. 13
can, like the pressure regulator
8
shown in
FIG. 1
, be connected to the conductor
44
or
44
′ (
FIG. 1
) leading to the fuel pump
32
.
FIG. 14
shows a further selected and especially advantageous exemplary embodiment.
In this exemplary embodiment, the pressure regulator
8
is not located on the cap
6
(FIG.
1
); instead, the pressure regulator
8
is mounted on a fuel distributor pipe
78
that is made of plastic. On the outlet side
24
b
of the conduit
24
, which in this exemplary embodiment leads through the fuel distributor pipe
78
, an injection valve
80
is connected. Depending upon the number of cylinders of the engine, the fuel distributor pipe
78
has a plurality of outlet sides
24
b
branching off from the conduit
24
, with one injection valve connected to each of them, but for the sake of simplicity only one of the injection valves
80
is shown. All the injection valves may be embodied identically and connected identically.
The injection valve
80
has a housing part
82
of conductive material, preferably metal. In the housing part
82
, there is a bore
84
, through which, under the control of a valve body
86
, fuel can flow out at high flow velocity from the conduit
24
of the fuel distributor pipe
78
into an intake tube of the engine, made for instance of plastic and not shown.
In this exemplary embodiment, the fuel distributor pipe
78
of plastic forms the electrically insulating body
30
. Even via the intake tube, an electrostatic charge of the injection valve
80
cannot be prevented, if as is frequently the case the intake tube is of electrically non-conductive material, such as plastic.
Because of the high flow velocity of the fuel between the housing part
82
and the valve body
86
, a charge separation can occur, which can lead to an electrostatic charging of the housing part
82
, if the housing part
82
is not connected to a defined electrical potential. To prevent the electrostatic charging of the housing part
82
, the housing part
82
is connected to the defined electrical potential
41
via an electrical connection
40
′. The wire
42
′ of the electrical connection
40
′ is connected for instance to a wire of a cable
88
, by way of which the injection valve
80
is electrically connected to a control unit, not shown. In this exemplary embodiment, one of the wires in the cable forms the defined electrical potential
41
. The wire
42
of the electrical connection
40
can also be connected to the same electrically conductive wire of the cable
88
to which the wire
42
of the electrical connection
40
′ is connected. In principle, it does not matter which of the wires in the cable
88
is used for the defined electrical potential
41
. The cable
88
is connected to the injection valve
80
via a connector
90
. It requires no significant additional expense, together with the cable
88
, also to connect the wires
42
and
42
′ to the connector
90
. The advantage is additionally obtained thereby that for the wires
42
and
42
′, a short structural length suffices, since the connector
90
is located in the region of the components that have to be protected against electrostatic charging.
The wire
42
′ of the electrical connection
40
′ is connected to the electrically conductive housing part
82
of the injection valve
80
via a terminal connection
50
′. The terminal connection
50
′ can be embodied the same as has been shown for the terminal connection
50
in various other drawing figures.
The pressure regulator
8
(
FIGS. 1
,
14
), the reservoir
8
′ (FIG.
13
), the injection valve
80
(FIG.
14
), and optionally other components of the fuel supply system, such as a fuel filter, are units of the fuel supply system that have one or more electrically conductive components, such as the housing parts
11
,
12
(
FIGS. 1
,
13
,
14
) or the housing part
82
(FIG.
14
), which because of the electrically insulating body
30
, such as the cap
6
(
FIGS. 1
,
13
), the fuel distributor pipe
78
(FIG.
14
), or some other electrically insulating body made of nonconductive material, are electrically insulated from an electrical conductor that could represent the defined electrical potential
41
. The pressure regulator
8
and the reservoir
8
′ are hydraulically functioning units, which intrinsically require no electrical connection. The electrical connection
40
serves only to connect the component, made of electrically conductive material, of the pressure regulator
8
or reservoir
8
′ with the defined electrical potential
41
.
In order to connect the electrically conductive component of the pressure regulator
8
or reservoir
8
′ or injection valve
80
with the defined electrical potential
41
, it is possible for instance to realize the electrical connection
40
by adding special substances to the electrically insulating body
30
that make the body
30
electrically conductive. It is also possible to coat only the surface of the body
30
either entirely or in part with electrically conductive material, in such a way that the electrical connection
40
between the electrically conductive housing
10
or the electrically conductive housing part
82
and an electrical conductor that represents the defined electrical potential
41
are produced by means of the electrically conductive surface on the insulating body
30
.
The foregoing relates to preferred exemplary embodiments of the invention, it being understood that other variants and embodiments thereof are possible within the spirit and scope of the invention, the latter being defined by the appended claims.
Claims
- 1. A fuel supply system, having a fuel pump that pumps fuel from a fuel reserve via a unit (8, 8′, 80), in which the unit (8, 8′, 80) includes at least one electrically conductive housing part (10, 11, 12, 82) retained so as to be electrically insulated from an electrical potential of an electrical conductor, and the electrically conductive housing part (10, 11, 12, 82) is connected via an electrical connection (40, 40′, 42, 42′) to the electrical potential (41) of the electrical conductor (44, 44′, 76, 78), and a tab (52) is formed onto the housing part (10, 11, 12, 82) by stamping, and the electrical connection (40, 40′, 42, 42′) is connected to the tab (52) via a plug connection (54).
- 2. The fuel supply system according to claim 1, in which the electrical connection (40, 40′, 42, 42′) has a connector (54) slipped onto the tab (52).
- 3. The fuel supply system according to claim 2, in which the connector (54) has a protrusion, and the tab (52) has an aperture (56) cooperating with the protrusion of the connector (54).
- 4. The fuel supply system according to claim 1, in which the housing part (10, 11, 12) is a component of a pressure regulator (8).
- 5. The fuel supply system according to claim 1, in which the housing part (10, 11, 12) is a component of a reservoir (8′).
- 6. The fuel supply system according to claim 1, in which the housing part (10, 11, 12) is a component of an injection valve (80).
- 7. A fuel supply system, having a fuel pump that pumps fuel from a fuel reserve via a unit (8, 8′, 80), in which the unit (8, 8′, 80) includes at least one electrically conductive component (10, 11, 12, 82) retained so as to be electrically insulated from an electrical potential of an electrical conductor, and the electrically conductive component (10, 11, 12, 82) is connected via an electrical connection (40, 40′, 42, 42′) to the electrical potential (41) of the electrical conductor (44, 44′, 76, 78), and wherein the unit is a pressure regulator (8).
- 8. The fuel supply system according to claim 7, in which the electrically conductive component (10, 11, 12, 82) forms a housing part (11, 12, 82) of the unit (8, 8′, 80).
- 9. The fuel supply system according to claim 7, in which the fuel supply system is built into a motor vehicle body, and the body forms the electrical conductor (76) to which the electrically conductive component (10, 11, 12, 82) is connected via the electrical connection (40, 40′).
- 10. The fuel supply system according to claim 8, in which the fuel supply system is built into a motor vehicle body, and the body forms the electrical conductor (76) to which the electrically conductive component (10, 11, 12, 82) is connected via the electrical connection (40, 40′).
- 11. A fuel supply system, having a fuel pump that pumps fuel from a fuel reserve via a unit (8, 8′, 80), in which the unit (8, 8′, 80) includes at least one electrically conductive component (10, 11, 12, 82) retained so as to be electrically insulated from an electrical potential of an electrical conductor, and the electrically conductive component (10, 11, 12, 82) is connected via an electrical connection (40, 40′, 42, 42′) to the electrical potential (41) of the electrical conductor (44, 44′, 76, 78), wherein the unit (8, 8′, 80) is disposed in a wall member (6), comprising nonconductive material, of a fuel reserve container (2) that receives the fuel reserve (34).
- 12. The fuel supply system according to claim 11, in which the wall member (6) is a plastic cap (6) of the fuel reserve container (2).
- 13. The fuel supply system according to claim 11, in which the fuel supply system is built into a motor vehicle body, and the body forms the electrical conductor (76) to which the electrically conductive component (10, 11, 12, 82) is connected via the electrical connection (40, 40′).
- 14. The fuel supply system according to claim 12, in which the fuel supply system is built into a motor vehicle body, and the body forms the electrical conductor (76) to which the electrically conductive component (10, 11, 12, 82) is connected via the electrical connection (40, 40′).
- 15. The fuel supply system according to claim 11, in which the electrically conductive component (10, 11, 12, 82) forms a housing part (11, 12, 82) of the unit (8, 8′, 80).
- 16. A fuel supply system, having a fuel pump that pumps fuel from a fuel reserve via a unit (8, 8′, 80), in which the unit (8, 8′, 80) includes at least one electrically conductive component (10, 11, 12, 82) retained so as to be electrically insulated from an electrical potential of an electrical conductor, and the electrically conductive component (10, 11, 12, 82) is connected via an electrical connection (40, 40′, 42, 42′) to the electrical potential (41) of the electrical conductor (44, 44′, 76, 78), wherein the fuel pump (32) has an electrical terminal (44, 44′), and the electrical terminal (44, 44′) forms the electrical conductor (44, 44′) to which the electrically conductive component (10, 11, 12, 82) is connected via the electrical connection (40, 40′).
- 17. The fuel supply system according to claim 16, in which the fuel supply system is built into a motor vehicle body, and the body forms the electrical conductor (76) to which the electrically conductive component (10, 11, 12, 82) is connected via the electrical connection (40, 40′).
- 18. The fuel supply system according to claim 16, in which the electrically conductive component (10, 11, 12, 82) forms a housing part (11, 12, 82) of the unit (8, 8′, 80).
Priority Claims (1)
Number |
Date |
Country |
Kind |
197 12 155 |
Mar 1997 |
DE |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/DE98/00056 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO98/42973 |
10/1/1998 |
WO |
A |
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Date |
Kind |
2319934 |
Korte et al. |
May 1943 |
A |
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Brooks et al. |
Nov 1986 |
A |
5076242 |
Parker |
Dec 1991 |
A |
5164879 |
Danowski et al. |
Nov 1992 |
A |
5598824 |
Treusch et al. |
Feb 1997 |
A |
5785032 |
Yamashita et al. |
Jul 1998 |
A |
Foreign Referenced Citations (2)
Number |
Date |
Country |
195 30526 |
Feb 1997 |
DE |
0754 852 |
Jan 1997 |
EP |