The present invention relates to a fuel supply pump.
In the related art, a high-pressure fuel supply pump that pressure-feeds a fuel to a fuel injection valve of an internal combustion engine has been known.
This high-pressure fuel supply pump is described in, for example, PTL 1. A high-pressure fuel supply pump described in PTL 1 includes a valve mechanism having a valve body that opens and closes a flow path and a facing portion that faces the valve body in a valve body axial direction. The facing portion is formed of a small-diameter portion and a large-diameter portion, and the small-diameter portion constitutes a guide member that guides the valve body and a support portion that supports the guide member.
The support portion is press-fitted and held by a plug joined to the outer peripheral portion of a pump body using a welded portion, and the plug closes a space in which the valve mechanism is disposed.
However, in a high-pressure fuel supply pump described in PTL 1, a gap is formed between a pump body and a plug and on the back side of the welded portion. Since the gap is a closed space formed by the close contact between the pump body and the plug, the air expanded due to the influence of the heat at the time of welding pushes out the welded portion to generate an underfill, and thus, strength of the welded portion may not be secured.
In view of the above problems, an object of the present invention is to provide a fuel supply pump capable of improving welding quality while securing a function of a valve body.
In order to solve the above problems and achieve the object of the present invention, a fuel supply pump of the present invention includes a regulating member that guides movement of a valve body or regulates a movement distance of the valve body, a main body portion provided with a valve chamber that houses the regulating member, a sealing member that seals the valve chamber, and a welded portion that fixes the sealing member to the main body portion. An annular space portion along an outer periphery of the regulating member may be formed between the welded portion and the regulating member. The regulating member includes a positioning portion for positioning with respect to the main body portion on a side opposite to the sealing member, and a gap forming portion forming an annular gap between the gap forming portion and the main body portion, and the annular gap allows a space on a side of the positioning portion in the valve chamber and the annular space portion to communicate with each other.
According to the fuel supply pump having the above configuration, it is possible to improve the quality of welding while securing the function of the valve body.
Objects, configurations, and effects other than those described above will be clarified by the following descriptions of embodiments.
Hereinafter, a high-pressure fuel supply pump according to a first embodiment of the present invention will be described. Common members in each drawing are represented by the same reference numerals.
[Fuel Supply System]
First, a fuel supply system using a high-pressure fuel supply pump according to the present embodiment will be described with reference to
As illustrated in
A fuel in the fuel tank 103 is pumped up by a feed pump 102 that is driven based on a signal from the ECU 101. The pumped fuel is pressurized to an appropriate pressure by a pressure regulator (not illustrated) and sent to a low-pressure fuel suction port 51 of the high-pressure fuel supply pump 100 through a low-pressure pipe 104.
The high-pressure fuel supply pump 100 pressurizes the fuel supplied from the fuel tank 103 and pressure-feeds the fuel to the common rail 106. The plurality of injectors 107 and a fuel pressure sensor 105 are mounted on the common rail 106. The plurality of injectors 107 is mounted in accordance with the number of cylinders (combustion chambers), and injects the fuel according to a drive current output from the ECU 101. The fuel supply system 200 of the present embodiment is a so-called direct injection engine system in which the injector 107 directly injects fuel into a cylinder of the engine.
The fuel pressure sensor 105 outputs the detected pressure data to the ECU 101. The ECU 101 calculates an appropriate injection fuel amount (target injection fuel length), an appropriate fuel pressure (target fuel pressure), and the like based on engine state quantities (for example, a crank rotation angle, a throttle opening, an engine speed, a fuel pressure, and the like) obtained from various sensors.
In addition, the ECU 101 controls driving of the high-pressure fuel supply pump 100 and the plurality of injectors 107 on the basis of a calculation result of the fuel pressure (target fuel pressure) or the like. That is, the ECU 101 includes a pump control unit that controls the high-pressure fuel supply pump 100 and an injector control unit that controls the injector 107.
The high-pressure fuel supply pump 100 includes a pressure pulsation reduction mechanism 9, an electromagnetic suction valve mechanism 3 which is a variable capacity mechanism, a relief valve mechanism 4, and a discharge valve mechanism 8. The fuel flowing from the low-pressure fuel suction port 51 reaches a suction port 31b of the electromagnetic suction valve mechanism 3 via the pressure pulsation reduction mechanism 9 and a suction passage 10b.
The fuel flowing into the electromagnetic suction valve mechanism 3 passes through a suction valve 32, flows through a suction passage 1a formed in the body 1, and then flows into a pressurizing chamber 11. A plunger 2 is slidably held in the pressurizing chamber 11. The plunger 2 reciprocates when power is transmitted by a cam 91 (refer to
In the pressurizing chamber 11, fuel is sucked from the electromagnetic suction valve mechanism 3 in a downward stroke of the plunger 2, and the fuel is pressurized in an upward stroke. When the fuel pressure in the pressurizing chamber 11 exceeds a set value, the discharge valve mechanism 8 is opened, and the high-pressure fuel is pressure-fed to the common rail 106 via a discharge passage 1f. The fuel discharge by the high-pressure fuel supply pump 100 is operated by opening and closing the electromagnetic suction valve mechanism 3. The opening and closing of the electromagnetic suction valve mechanism 3 is controlled by the ECU 101.
In a case where an abnormal high pressure occurs in the common rail 106 or the like due to a failure of the injector 107 or the like, when a differential pressure between a fuel discharge port 12a (see
[High-Pressure Fuel Supply Pump]
Next, a configuration of the high-pressure fuel supply pump 100 will be described with reference to
As illustrated in
As shown in
A cylinder 6 that guides the reciprocating motion of the plunger 2 is attached to the body 1 of the high-pressure fuel supply pump 100. The cylinder 6 is formed in a tubular shape, and is press-fitted into the body 1 on the outer peripheral side thereof. The body 1 and the cylinder 6 form the pressurizing chamber 11 together with the electromagnetic suction valve mechanism 3, the plunger 2, and the discharge valve mechanism 8 (see
The body 1 is provided with a fixing portion 1c that engages with a central portion of the cylinder 6 in an axial direction. The fixing portion 1c of the body 1 presses the cylinder 6 upward (upward in
A lower end of the plunger 2 is provided with a tappet 92 that converts rotational motion of a cam 91 attached to a cam shaft of the engine into vertical motion and transmits the vertical motion to the plunger 2. The plunger 2 is biased toward the cam 91 side by a spring 16 via a retainer 15, and is crimped to the tappet 92. The tappet 92 reciprocates with the rotation of the cam 91. The plunger 2 reciprocates together with the tappet 92 to change the volume of the pressurizing chamber 11.
A seal holder 17 is disposed between the cylinder 6 and the retainer 15. The seal holder 17 is formed in a tubular shape into which the plunger 2 is inserted, and has an auxiliary chamber 17a at an upper end portion on the cylinder 6 side. In addition, the seal holder 17 holds a plunger seal 18 at a lower end portion on the retainer 15 side.
The plunger seal 18 is slidably in contact with the outer periphery of the plunger 2, and seals the fuel in the auxiliary chamber 17a when the plunger 2 reciprocates so that the fuel in the auxiliary chamber 17a does not flow into the engine. The plunger seal 18 prevents lubricating oil (including engine oil) that lubricates a sliding portion in the engine from flowing into the body 1.
In
The plunger 2 has a large-diameter portion 2a and a small-diameter portion 2b. When the plunger 2 reciprocates, the large-diameter portion 2a and the small-diameter portion 2b are located in the auxiliary chamber 17a. Therefore, the volume of the auxiliary chamber 17a increases or decreases by the reciprocation of the plunger 2.
The auxiliary chamber 17a communicates with a low-pressure fuel chamber 10 through a fuel passage 10c (see
The body 1 is provided with the relief valve mechanism 4 communicating with the pressurizing chamber 11. The relief valve mechanism 4 includes a relief spring 41, a relief valve holder 42, a relief valve 43, and a seat member 44. One end portion of the relief spring 41 abuts on the body 1, and the other end portion abuts on the relief valve holder 42. The relief valve holder 42 is engaged with the relief valve 43, and a biasing force of the relief spring 41 acts on the relief valve 43 via the relief valve holder 42.
The relief valve 43 is pressed by the biasing force of the relief spring 41 to close the fuel passage of the seat member 44. The fuel passage of the seat member 44 communicates with the discharge passage 1f. Movement of fuel between the pressurizing chamber 11 (upstream side) and the seat member 44 (downstream side) is blocked by contact (close contact) of the relief valve 43 with the seat member 44.
When the pressure in the common rail 106 or a member before the common rail increases, the fuel on the seat member 44 side presses the relief valve 43 to move the relief valve 43 against the biasing force of the relief spring 41. As a result, the relief valve 43 is opened, and the fuel in the discharge passage 1f returns to the pressurizing chamber 11 through the fuel passage of the seat member 44. Therefore, the pressure for opening the relief valve 43 is determined by the biasing force of the relief spring 41.
The relief valve mechanism 4 of the present embodiment communicates with the pressurizing chamber 11, but is not limited thereto. For example, the relief valve mechanism 4 may communicate with a low-pressure passage (low-pressure fuel suction port 51, suction passage 10b, or the like).
As illustrated in
The suction joint 5 includes the low-pressure fuel suction port 51 connected to the low-pressure pipe 104 and an suction flow path 52 communicating with the low-pressure fuel suction port 51. The fuel that has passed through the suction flow path 52 reaches the suction port 31b (see
As illustrated in
The pressure pulsation reduction mechanism 9 is provided in the low-pressure fuel flow path 10a. When the fuel flowing into the pressurizing chamber 11 is returned to the suction passage 10b (see
The pressure pulsation reduction mechanism 9 is formed of a metal diaphragm damper in which two corrugated disk-shaped metal plates are bonded to each other at the outer peripheries thereof, and an inert gas such as argon is injected into the metal diaphragm damper. The metal diaphragm damper of the pressure pulsation reduction mechanism 9 expands and contracts to absorb or reduce pressure pulsation.
(Electromagnetic Suction Valve Mechanism)
Next, the electromagnetic suction valve mechanism 3 will be described with reference to
As illustrated in
The suction valve seat 31 is formed in a tubular shape, and a seating portion 31a is provided on an inner peripheral portion. The suction port 31b that reaches the inner peripheral portion from the outer peripheral portion is formed in the suction valve seat 31. The suction port 31b communicates with the suction passage 10b in the low-pressure fuel chamber 10 described above.
A stopper 37 facing the seating portion 31a of the suction valve seat 31 is disposed in the lateral hole formed in the body 1, and the suction valve 32 is disposed between the stopper 37 and the seating portion 31a. A valve biasing spring 38 is interposed between the stopper 37 and the suction valve 32. The valve biasing spring 38 biases the suction valve 32 toward the seating portion 31a side.
The suction valve 32 abuts on the seating portion 31a to close the communicating portion between the suction port 31b and the pressurizing chamber 11, and the electromagnetic suction valve mechanism 3 is closed. Meanwhile, when the suction valve 32 abuts on the stopper 37, the communicating portion between the suction port 31b and the pressurizing chamber 11 is opened, and the electromagnetic suction valve mechanism 3 is opened.
The rod 33 penetrates the rod guide 31c of the suction valve seat 31, and one end of the road abuts on the suction valve 32. The rod biasing spring 34 biases the suction valve 32 in a valve opening direction which is the stopper 37 side via the rod 33. One end of the rod biasing spring 34 is engaged with the other end of the rod 33, and the other end of the rod biasing spring 34 is engaged with a magnetic core 39 disposed so as to surround the rod biasing spring 34.
The anchor 36 faces an end surface of the magnetic core 39. The anchor 36 is engaged with a flange 33a provided on the outer peripheral portion of the rod 33. One end of an anchor biasing spring 40 abuts on the side of the anchor 36 opposite to the magnetic core 39. The other end of the anchor biasing spring 40 abuts on the rod guide 31c. The anchor biasing spring 40 biases the anchor 36 toward the flange 33a of the rod 33. A movement amount of the anchor 36 is set to be larger than a movement amount of the suction valve 32. As a result, the suction valve 32 can reliably abut on (be reliably seated on) the seating portion 31a, and the electromagnetic suction valve mechanism 3 can be reliably brought into a valve closing state.
The electromagnetic coil 35 is disposed around the magnetic core 39. A terminal member 30 (see
In the valve opening state of the electromagnetic suction valve mechanism 3, the fuel in the suction port 31b passes between the suction valve 32 and the seating portion 31a, and flows into the pressurizing chamber 11 through a plurality of fuel passing holes (not illustrated) of the stopper 37 and the suction passage 1a. In the valve opening state of the electromagnetic suction valve mechanism 3, the suction valve 32 comes into contact with the stopper 37, so that the position of the suction valve 32 in the valve opening direction is restricted. The gap existing between the suction valve 32 and the seating portion 31a in the valve opening state of the electromagnetic suction valve mechanism 3 is a movable range of the suction valve 32, which is a valve opening stroke 32S.
When a current flows through the electromagnetic coil 35, a magnetic attraction force acts on a magnetic attraction surfaces S of each of the anchor 36 and the magnetic core 39. That is, the anchor 36 is attracted to the magnetic core 39. As a result, the anchor 36 moves against the biasing force of the rod biasing spring 34 and comes into contact with the magnetic core 39. When the anchor 36 moves in a valve closing direction on the magnetic core 39 side, the rod 33 with which the anchor 36 engages moves together with the anchor 36. As a result, the suction valve 32 is released from the biasing force in the valve opening direction, and moves in the valve closing direction by the biasing force of the valve biasing spring 38. When the suction valve 32 comes into contact with the seating portion 31a of the suction valve seat 31, the electromagnetic suction valve mechanism 3 is closed.
(Discharge Valve Mechanism)
Next, the discharge valve mechanism 8 will be described with reference to
As illustrated in
As illustrated in
The discharge valve chamber 1d is a substantially columnar space extending in the horizontal direction. One end of the discharge valve chamber 1d communicates with the pressurizing chamber 11 via the fuel passage 1e, and the other end of the discharge valve chamber 1d opens to the side surface of the body 1. The discharge valve chamber 1d has a small-diameter portion 61 on the pressurizing chamber 11 side and a large-diameter portion 62 on the opening side. An annular groove 62a continuous in the circumferential direction is formed in the large-diameter portion 62 of the discharge valve chamber 1d.
The discharge valve seat member 81 is formed in a substantially cylindrical shape, and includes a fixing portion 81a press-fitted into the small-diameter portion 61 of the discharge valve chamber 1d and a seat portion 81b continuous with the fixing portion 81a. The fixing portion 81a on the side opposite to the seat portion 81b forms one end in the axial direction of the discharge valve seat member 81, and abuts on the inner wall surface of the discharge valve chamber 1d. An outer diameter of the seat portion 81b is set to be smaller than an outer diameter of the fixing portion 81a, and an appropriate gap is formed between the outer peripheral surface of the seat portion 81b and the inner peripheral surface of the small-diameter portion 61 in the discharge valve chamber 1d.
A side of the seat portion 81b opposite to the fixing portion 81a forms the other end of the discharge valve seat member 81 in the axial direction, and is a seat surface on which the discharge valve 82 is seated. A tubular hole of the discharge valve seat member 81 is a fuel passage 81c through which the fuel flowing from the pressurizing chamber 11 passes, and faces the fuel passage 1e. A diameter of the fuel passage 81c is set to be substantially the same as a diameter of the fuel passage 1e. The discharge valve 82 is a sphere, and a diameter of the discharge valve 82 is set to be larger than a diameter of the fuel passage 81c.
The discharge valve stopper 84 is formed in a substantially cylindrical shape having the same outer diameter as the fixing portion 81a of the discharge valve seat member 81, and includes a fitting portion 84a, a guide portion 84b, and a gap forming portion 84c. The fitting portion 84a shows a specific example of a positioning portion according to the present invention. The fitting portion 84a forms one end portion in the axial direction of the discharge valve stopper 84, and is press-fitted into the small-diameter portion 61 of the discharge valve chamber 1d. In a state where the fitting portion 84a is press-fitted into the small-diameter portion 61 of the discharge valve chamber 1d, an axial center of the discharge valve stopper 84 coincides with an axial center of the discharge valve seat member 81 fixed to the small-diameter portion 61.
An end surface of the fitting portion 84a (one end in the axial direction of the discharge valve stopper 84) abuts on the fixing portion 81a of the discharge valve seat member 81. As a result, the axial movement of the discharge valve stopper 84 is restricted, and the discharge valve stopper 84 is positioned with respect to the discharge valve seat member 81. The seat portion 81b of the discharge valve seat member 81 is inserted inside the fitting portion 84a.
The guide portion 84b forms an intermediate portion in the axial direction of the discharge valve stopper 84, and includes a guide surface 84d that guides the discharge valve 82 in the axial direction inside the guide portion. Further, the guide portion 84b has a tapered surface 84e continuous with the guide surface 84d, and the discharge valve 82 comes into contact with a tapered surface 84e to limit the lift amount of the discharge valve 82. Therefore, the lift amount of the discharge valve 82 can be appropriately set by setting the position of the discharge valve stopper 84 with respect to the discharge valve seat member 81.
In the axial direction of the discharge valve stopper 84, an internal space 84f whose volume increases and decreases with the movement of the discharge valve 82 is formed on the other end side of the discharge valve 82. The discharge valve spring 83 is disposed in the internal space 84f. The discharge valve spring 83 biases the discharge valve 82 toward the seat portion 81b side (valve closing direction) of the discharge valve seat member 81.
A plurality of flow paths 84g extending in the radial direction are provided at the other axial end of the discharge valve stopper 84. One end of the flow path 84g communicates with the internal space 84f, and the other end of the flow path 84g opens to the outer peripheral surface of the discharge valve stopper 84. As a result, the internal space 84f communicates with the discharge valve chamber 1d via the flow path 84g. As a result, a fluid resistance accompanying the movement of the discharge valve 82 can be reduced, and an on-off operation of the discharge valve mechanism 8 can be quickly performed.
The gap forming portion 84c protrudes from the outer peripheral surface at the other end portion in the axial direction of the discharge valve stopper 84 and is continuous in the circumferential direction of the discharge valve stopper 84. An outer diameter of the gap forming portion 84c is set to be slightly smaller than a diameter of the large-diameter portion 62 in the discharge valve chamber 1d. Therefore, an annular gap 63 is formed between the gap forming portion 84c and the large-diameter portion 62 of the discharge valve chamber 1d. An outer diameter of the gap forming portion 84c is larger than an outer diameter of the fitting portion 84a.
The plug 85 is formed in a bottomed tubular shape, and includes a bottom portion 85a and a tubular portion 85b. The plug 85 is joined to the body 1 by the welded portion 86 in a state where the tubular portion 85b is inserted into the opening of the discharge valve chamber 1d, and blocks the fuel in the discharge valve chamber 1d so as not to leak to the outside of the body 1. The welded portion 86 is provided between an outer peripheral surface of the tubular portion 85b and an inner peripheral surface on the opening side of the discharge valve chamber 1d.
The bottom portion 85a of the plug 85 abuts on the other axial end of the discharge valve stopper 84. As a result, the plug 85 locks the movement of the discharge valve stopper 84 in the axial direction. Since the fitting portion 84a of the discharge valve stopper 84 abuts on the fixing portion 81a of the discharge valve seat member 81, the plug 85 locks the movement of the discharge valve seat member 81 in the axial direction via the discharge valve stopper 84.
As illustrated in
In a state where the fuel pressure in the pressurizing chamber 11 is lower than the fuel pressure in the discharge valve chamber 1d, the discharge valve 82 is pressed against the seat portion 81b of the discharge valve seat member 81 by the differential pressure acting on the discharge valve 82 and the biasing force of the discharge valve spring 83, and the discharge valve mechanism 8 is closed. Meanwhile, when the fuel pressure in the pressurizing chamber 11 becomes larger than the fuel pressure in the discharge valve chamber 1d and the differential pressure acting on the discharge valve 82 becomes larger than the biasing force of the discharge valve spring 83, the discharge valve 82 is separated from the seat portion 81b of the discharge valve seat member 81, and the discharge valve mechanism 8 is opened.
When the discharge valve mechanism 8 performs an on-off valve operation, fuel is taken into and out of the internal space 84f. Then, the fuel discharged from the internal space 84f is discharged from the discharge valve mechanism 8 to the discharge passage 1f. As a result, the high-pressure fuel in the pressurizing chamber 11 is discharged to the common rail 106 (see
Both the discharge valve seat member 81 and the discharge valve stopper 84 of the discharge valve mechanism are press-fitted and fixed to the body 1, so that coaxiality between the seat portion 81b of the discharge valve seat member 81 and the guide portion 84b of the discharge valve stopper 84 can be secured. As a result, the discharge valve 82 can be steadily seated on the discharge valve seat portion of the discharge valve seat member 81, and backflow of fuel can be suppressed. As the discharge valve mechanism according to the present invention, the discharge valve seat member 81 may be press-fitted into the discharge valve stopper 84 according to conditions such as an assembly order, and both may be press-fitted and fixed to the body 1 as an integrated component.
The position of the discharge valve stopper 84 in the axial direction is determined by the fitting portion 84a abutting on the fixing portion 81a of the discharge valve seat member 81. With this structure, it is possible to prevent the discharge valve 82 from being excessively lifted (to regulate the lift amount) using the discharge valve stopper 84, and it is possible to realize a highly responsive discharge valve mechanism having a short return time (valve closing time) of the discharge valve 82.
In addition, by using the discharge valve stopper 84 and the plug 85 as separate members, it is possible to select a material according to each part. For example, the discharge valve stopper 84 may be made of highly advanced martensitic stainless steel that can withstand the sliding load and collision load of the discharge valve 82, and the plug 85 may be made of ferrite or austenitic stainless steel in consideration of weldability.
The discharge valve stopper 84 and the plug 85 may be one member. In the discharge valve stopper 84, the guide surface 84d and the tapered surface 84e may be formed as separate members. In this case, it is necessary to apply high-hardness martensitic stainless steel that can withstand the collision of the discharge valve 82 to the member including the tapered surface 84e, but a material having hardness lower than that of the member including the tapered surface 84e may be applied to the member including the guide surface 84d due to a weak sliding load.
Next, a method of joining the plug 85 and the body 1 will be described. In order to prevent the fuel inside the high-pressure fuel supply pump 100 from leaking to the outside, it is necessary to sufficiently secure the reliability of the joint portion between the plug 85 and the body 1. That is, it is necessary to ensure sufficient strength of the welded portion 86 which is the joint portion between the plug 85 and the body 1.
As illustrated in
The plug 85 is inserted into the discharge valve chamber 1d of the body 1 until the bottom portion 85a abuts on the discharge valve stopper 84, and the welded portion 86 is welded and fixed. At this time, the plug 85 is preferably press-fitted into the discharge valve chamber 1d. By press-fitting the plug 85 into the discharge valve chamber 1d, the welding surfaces stably come into contact with each other, and the welding quality can be improved.
In this state, the boundary surfaces of the plug 85 and the body 1 are joined by the laser beam, welding is performed on the welded portion 86 and the entire outer periphery of the tubular portion 85b in the plug 85, and the fuel inside the discharge valve chamber 1d is sealed. At this time, when the annular space portion 64 is a closed space, the air in the annular space portion 64 expands due to the thermal influence of welding. As a result, an underfill in which the welded portion 86 is recessed is generated, and there is a possibility that the shape of the welded portion 86 is not stabilized. As a result, since the shape of the welded portion 86 is not stable, the variation in welding strength increases, and there is a possibility that welding quality is deteriorated.
Therefore, in the discharge valve mechanism 8 of the present embodiment, the annular gap 63 is provided between the gap forming portion 84c of the discharge valve stopper 84 and the large-diameter portion 62 of the discharge valve chamber 1d. The annular gap 63 communicates with the annular space portion 64, and as a result, the annular space portion 64 and a space closer to the pressurizing chamber 11 (fitting portion 84a) than the gap forming portion 84c communicate with each other.
Therefore, the air expanded in the annular gap 63 due to the thermal influence of welding can be released to the space on the pressurizing chamber 11 (fitting portion 84a) side of the gap forming portion 84c via the annular gap 63. As a result, the generation of the underfill can be suppressed, the variation in the welding strength can be suppressed, and the deterioration in the welding quality can be prevented.
Since the annular gap 63 has an annular shape along the outer peripheral surface of the gap forming portion 84c, even when welding spatter adheres to a part of the annular gap 63, the expanded air can be released from the other part. As described above, according to the present embodiment, the expanded air can be released even when the welding spatter occurs, and the welding quality can be improved while suppressing the mixture of the welding spatter into the discharge valve chamber 1d through which the fuel flows and the discharge joint 12.
Further, by appropriately setting the inner diameter of the large-diameter portion 62 and the outer diameter of the gap forming portion 84c in the discharge valve chamber 1d, a radial width of the annular gap 63 is managed, so that it is possible to suppress mixing of welding spatter into the discharge valve chamber 1d. For example, when the radial width of the annular gap 63 is set to 0.1 mm or less, spatters larger than 0.1 mm in diameter cannot pass through the annular gap 63. As a result, it is possible to prevent spatter having a diameter of more than 0.1 mm from being mixed into the discharge valve chamber 1d or the discharge joint 12.
[Operation of High-Pressure Fuel Pump]
Next, the operation of the high-pressure fuel pump according to the present embodiment will be described.
When the plunger 2 illustrated in
As described above, when the electromagnetic suction valve mechanism 3 is closed during the compression stroke, the fuel sucked into the pressurizing chamber 11 during the intake stroke is pressurized and discharged to the common rail 106 side. Meanwhile, when the electromagnetic suction valve mechanism 3 is opened during the compression stroke, the fuel in the pressurizing chamber 11 is pushed back toward the suction passage 1a side and is not discharged toward the common rail 106 side. In this manner, the fuel discharge by the high-pressure fuel supply pump 100 is operated by opening and closing the electromagnetic suction valve mechanism 3. The opening and closing of the electromagnetic suction valve mechanism 3 is controlled by the ECU 101.
In the intake stroke, the volume of the pressurizing chamber 11 increases, and the fuel pressure in the pressurizing chamber 11 decreases. In this intake stroke, when the fuel pressure in the pressurizing chamber 11 becomes lower than the pressure in the suction port 31b (see
After the intake stroke is completed, the process proceeds to the compression stroke. At this time, the electromagnetic coil 35 remains in a non-energized state, and no magnetic attraction force acts between the anchor 36 and the magnetic core 39. The rod biasing spring 34 is set to have a biasing force necessary and sufficient to maintain the suction valve 32 at the valve opening position away from the seating portion 31a in the non-energized state.
In this state, even when the plunger 2 moves upward, the rod 33 remains at the valve opening position, so that the suction valve 32 biased by the rod 33 also remains at the valve opening position. Therefore, the volume of the pressurizing chamber 11 decreases with the upward movement of the plunger 2, but in this state, the fuel once sucked into the pressurizing chamber 11 is returned to the suction passage 10b through the electromagnetic suction valve mechanism 3 in the valve opening state again, and the pressure inside the pressurizing chamber 11 does not increase. This stroke is referred to as the return stroke.
In the return process, when a control signal from the ECU 101 (see
After the electromagnetic suction valve mechanism 3 is closed, the fuel in the pressurizing chamber 11 is pressurized as the plunger 2 is raised, and when the pressure becomes equal to or more than the pressure of the fuel discharge port 12a, the fuel passes through the discharge valve mechanism 8 and is discharged to the common rail 106 (see
When the timing of energizing the electromagnetic coil 35 is made earlier, the ratio of the return stroke during the compression stroke becomes smaller, and the ratio of the discharge stroke becomes larger. That is, the fuel returned to the suction passage 10b decreases, and the fuel discharged at high pressure increases. Meanwhile, when the timing of energizing the electromagnetic coil 35 is delayed, the ratio of the return stroke during the compression stroke increases, and the ratio of the discharge stroke decreases. As a result, the amount of fuel returned to the suction passage 10b increases, and the amount of fuel discharged at a high pressure decreases. As described above, by controlling the timing of energizing the electromagnetic coil 35, the amount of fuel discharged at high pressure can be controlled to an amount required by the engine (internal combustion engine).
Next, a high-pressure fuel supply pump according to a second embodiment of the present invention will be described with reference to
The discharge valve mechanism 108 according to the second embodiment is connected to an outlet side of a pressurizing chamber 11 similarly to the discharge valve mechanism 8 according to the first embodiment. The discharge valve mechanism 108 includes a discharge valve seat member 81 and a discharge valve 82 that comes into contact with and separates from the discharge valve seat member 81. The discharge valve mechanism 108 includes a discharge valve spring 83 that biases the discharge valve 82 toward the discharge valve seat member 81, a discharge valve stopper 84 that determines a lift amount (movement distance) of the discharge valve 82, and a plug 185 that locks movement of the discharge valve stopper 84.
Since the discharge valve seat member 81, the discharge valve 82, the discharge valve spring 83, and the discharge valve stopper 84 are the same as those of the discharge valve mechanism 8 according to the first embodiment, redundant description will be omitted. The plug 185 shows another specific example of a sealing member according to the present invention.
The plug 185 is formed in a substantially tubular shape, has one axial end joined to a body 1, and has a fuel discharge port 185a at the other axial end. That is, the plug 185 also serves as a discharge joint for discharging fuel. Therefore, in the second embodiment, the number of components of the high-pressure fuel supply pump can be reduced. In the discharge valve mechanism 108 according to the second embodiment, since the body 1 is not interposed between the discharge joint (plug 185) and the discharge valve mechanism 108, the body 1 according to the second embodiment is not provided with a discharge passage 1f (see
The fuel discharge port 185a of the plug 185 is connected to a common rail 106 (see
The plug 185 is joined to the body 1 by a welded portion 86 in a state where one end in the axial direction is inserted into the opening of the discharge valve chamber 1d. The welded portion 86 is provided between the outer peripheral surface at one axial end of the plug 185 and the inner peripheral surface on the opening side of the discharge valve chamber 1d.
A recess 185b recessed in the axial direction is formed at one axial end of the plug 185. The recess 185b is formed in an annular shape surrounding the tubular hole of the plug 185. A bottom surface of the recess 185b abuts on the discharge valve stopper 84. As a result, the plug 185 locks the movement of the discharge valve stopper 84 in the axial direction. Since a fitting portion 84a of the discharge valve stopper 84 abuts on a fixing portion 81a of the discharge valve seat member 81, the plug 185 locks the movement of the discharge valve seat member 81 in the axial direction via the discharge valve stopper 84. As described above, the plug 185 locks the movements of the discharge valve seat member 81 and the discharge valve stopper 84 in the axial direction, and discharges the fuel from the fuel discharge port 185a.
Also in the discharge valve mechanism 108, similarly to the discharge valve mechanism 8 according to the first embodiment, an annular gap 63 is provided between the gap forming portion 84c of the discharge valve stopper 84 and the large-diameter portion 62 of the discharge valve chamber 1d. Therefore, the air expanded in the annular gap 63 due to the thermal influence of welding can be released to the space on the pressurizing chamber 11 (fitting portion 84a) side of the gap forming portion 84c via the annular gap 63. As a result, the generation of the underfill can be suppressed, the variation in the welding strength can be suppressed, and the deterioration in the welding quality can be prevented. In addition, even when welding spatter occurs, expanded air can be released, and welding quality can be improved while mixing of welding spatter into the discharge valve chamber 1d through which fuel flows is suppressed.
2. Summary
As described above, the high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above includes the discharge valve stopper 84 (regulating member), the body 1 (main body portion), the plug 85 (sealing member), and the welded portion 86 (welded portion). The discharge valve stopper 84 guides the movement of the discharge valve 82 (valve body) or regulates the movement distance of the discharge valve 82. The body 1 is provided with the discharge valve chamber 1d (valve chamber) that houses the discharge valve stopper 84 and is opened to the outside. The plug 85 seals the discharge valve chamber 1d. The welded portion 86 fixes the plug 85 to the body 1. The annular space portion 60 (annular space portion) along the outer periphery of the discharge valve stopper 84 is formed between the welded portion 86 and the discharge valve stopper 84. The discharge valve stopper 84 includes the fitting portion 84a (positioning portion) for positioning with respect to the body 1 on the side opposite to the plug 85, and the gap forming portion 84c (gap forming portion) forming the annular gap 63 (annular gap) with the body 1. The annular gap 63 allows the space on the fitting portion 84a side in the discharge valve chamber 1d and the annular space portion 60 to communicate with each other.
Accordingly, the air expanded in the annular gap 63 due to the thermal influence of welding can be released through the annular gap 63. As a result, generation of an underfill in the welded portion 86 can be suppressed, and variations in welding strength can be suppressed to prevent deterioration in welding quality. That is, it is possible to improve the quality of welding while securing the function of the discharge valve 82. In addition, by providing the annular gap 63 which is an annular gap, even when welding spatter is generated and adheres to a part of the annular gap 63, the expanded air can be released, and the welding quality can be improved while suppressing mixing of welding spatter into the discharge valve chamber 1d through which fuel flows.
The annular gap 63 (annular gap) of the high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above is formed such that the distance between the discharge valve stopper 84 (regulating member) and the body 1 (main body portion) is 0.1 mm or less. Accordingly, the spatter having a diameter of more than 0.1 mm cannot pass through the annular gap 63. As a result, it is possible to prevent spatter having a diameter of more than 0.1 mm from being mixed into the discharge valve chamber 1d.
The discharge valve stopper 84 (regulating member) and the plug 85 (sealing member) of the high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above are configured as separate components.
As a result, it is possible to select a material according to each portion.
The plug 185 (sealing member) of the high-pressure fuel supply pump (fuel supply pump) according to the second embodiment described above is formed integrally with a discharge joint through which fuel is discharged when the discharge valve 82 (valve body) is opened. As a result, the number of components of the high-pressure fuel supply pump 100 can be reduced.
The high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above includes the discharge valve seat member 81 (seat member). The discharge valve seat member 81 is disposed on the side opposite to the plug 85 (sealing member) of the discharge valve stopper 84 (regulating member), and the discharge valve (valve body) is seated. The discharge valve seat member 81 is fixed to the body 1 (main body portion). As a result, since both the discharge valve seat member 81 and the discharge valve stopper 84 (regulating member) are positioned with respect to the body 1 (main body portion), the discharge valve stopper 84 can be positioned with respect to the discharge valve seat member 81 with high accuracy, and the discharge valve 82 can be steadily seated on the discharge valve seat member 81.
The high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above includes the discharge valve seat member 81 (seat member). The discharge valve seat member 81 is disposed on the side opposite to the plug 85 (sealing member) of the discharge valve stopper 84 (regulating member), and the discharge valve (valve body) is seated. The discharge valve seat member 81 may be fixed to the discharge valve stopper 84. As a result, the discharge valve stopper 84 can be positioned with respect to the discharge valve seat member 81 with high accuracy, and the discharge valve 82 can be steadily seated on the discharge valve seat member 81. In addition, since the discharge valve seat member 81 and the discharge valve stopper 84 can be inserted into the discharge valve chamber 1d (valve chamber) in an integrally assembled state, the assembling operation of the high-pressure fuel supply pump 100 can be facilitated.
The discharge valve stopper 84 (regulating member) of the high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above is sandwiched between the discharge valve seat member 81 (seat member) and the plug 85 (sealing member), and the movement of the discharge valve 82 (valve body) in the direction along the moving direction is locked. As a result, the relative position between the discharge valve stopper 84 and the discharge valve seat member 81 can be prevented from being changed, and the lift amount (movement distance) of the discharge valve 82 can be regulated with high accuracy.
The fitting portion 84a (positioning portion) in the discharge valve stopper 84 (regulating member) of the high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above is fixed to the body 1 (main body portion). As a result, the fitting portion 84a serves as a fixing portion with respect to the body 1 in addition to the positioning portion of the discharge valve stopper 84 with respect to the body 1, and the shape of the discharge valve stopper 84 can be simplified. In addition, the movement of the discharge valve stopper 84 can be more firmly prevented.
In addition, the gap forming portion 84c (gap forming portion) of the high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above protrudes from the outer peripheral portion of the discharge valve stopper 84 (regulating member) and is formed in a continuous annular shape along the outer peripheral portion of the discharge valve stopper 84. As a result, the annular gap 63 (annular gap) can be formed with a simple structure. The annular gap 63 can be easily formed by inserting the discharge valve stopper 84 into the discharge valve chamber 1d (valve chamber).
In addition, the fitting portion 84a (positioning portion) of the high-pressure fuel supply pump 100 (fuel supply pump) according to the first embodiment described above is formed in a columnar shape to be fitted to the body (main body portion), and the outer diameter of the gap forming portion 84c (gap forming portion) is larger than the outer diameter of the fitting portion 84a. As a result, the discharge valve stopper 84 can be easily inserted into the discharge valve chamber 1d (valve chamber) from the end portion on the fitting portion 84a side, and the assembling operation of the high-pressure fuel supply pump 100 can be facilitated.
The embodiments of the high-pressure fuel supply pump of the present invention are described above including the operational effects thereof. However, the high-pressure fuel supply pump of the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the invention described in the claims.
For example, the embodiments are described in detail for the purpose of clearly explaining the present invention, and is not necessarily limited to those including all the configurations described. Further, it is possible to replace a portion of the configuration of one embodiment with the configuration of another embodiment, and it is also possible to add the configuration of another embodiment to the configuration of one embodiment. Further, it is possible to perform addition/deletion/replacement on other configurations with respect to a portion of the configurations of each embodiment.
For example, in the first and second embodiments described above, the plug 85 (185) is fixed to the body 1 by laser welding. However, the welding for fixing the sealing member according to the present invention to the main body portion is not limited to the laser welding, and may be any welding such as arc welding or gas welding as long as the welding method causes air expansion due to welding heat.
In the first and second embodiments described above, the fitting portion 84a, which is a specific example of the positioning portion, is press-fitted and fixed to the small-diameter portion 61 of the discharge valve chamber 1d. However, the positioning portion according to the present invention is not limited to being fixed to the main body portion (body 1), and may have a function of positioning the regulating member (discharge valve stopper 84) with respect to the main body portion. As the regulating member according to the present invention, for example, a portion having a function of positioning with respect to the main body portion and a portion having a function of fixing with respect to the main body portion may be separately provided, or may be fixed to the main body portion via another member.
Number | Date | Country | Kind |
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2019-205606 | Nov 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/040759 | 10/30/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2021/095556 | 5/20/2021 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20050205065 | Rembold | Sep 2005 | A1 |
Number | Date | Country |
---|---|---|
102014212646 | Oct 2015 | DE |
1411238 | Apr 2004 | EP |
2016-044664 | Apr 2016 | JP |
2017-072026 | Apr 2017 | JP |
2018-100651 | Jun 2018 | JP |
2019-143562 | Aug 2019 | JP |
Entry |
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DE102014212631A1 (Sebastian et al.) (Oct. 15, 2015) (Machine Translation) (Year: 2015). |
EP1411238A1 (Helmut et al.) (Apr. 21, 2004) (Machine Translation) (Year: 2004). |
International Search Report with English translation and Written Opinion issued in corresponding application No. PCT/JP2020/040759 dated Dec. 28, 2020. |
English translation of JP2016-044664A, 40 pages. |
English translation of the Office Action issued by the German Patent Office dated Jul. 20, 2022 for corresponding German Patent Application No. 10 2020 004 456.4, 7 pages. |
Office Action issued by the German Patent Office dated Jul. 20, 2022 for corresponding German Patent Application No. 10 2020 004 456.4, 8 pages. |
Number | Date | Country | |
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20220381213 A1 | Dec 2022 | US |