The above and other objects and advantages of the invention will be more apparent from the following description and drawings in which:
Preferred embodiments for implementing the fuel supply system for a general purpose internal combustion engine according to this invention will now be explained with reference to the attached drawings.
Symbol 10 in
The fuel supply system 12 is equipped with, inter alia, a main fuel tank 14 (not visible in
The members constituting the engine 10 and the fuel supply system 12 will now be explained.
As shown in
Further, although not shown in the drawings, the cylinder heads 34 are equipped with, inter alia, intake valves for opening/closing communication between the combustion chambers and the intake ports 36 and exhaust valves for opening/closing communication between the combustion chambers and exhaust ports.
A generator or other load (not shown) is connected to one end of the crankshaft 30. A recoil starter 40 (shown only in
As best shown in
The fan cover 44 is fabricated of a material such as resin. The center region of the fan cover 44 positioned near the cooling fan 42 is, as shown in
As shown in
Thus, the fuel injection unit 24 of the engine 10 is installed at a position close to the cooling fan 42, specifically to the fan cover 44, more specifically in the fan cover upper space 46 formed at the upper region of the fan cover 44, and at a position close to the space present between the two cylinders 32 (hereinafter called the “over-cylinder space” and designated by the symbol 54 in
The main fuel tank 14 contains gasoline fuel for supply to the engine 10. A filler opening (not shown) formed in the upper surface 14a of the main fuel tank 14 is closed by a filler cap 60.
The main fuel tank 14 is connected to the fuel injection unit 24 through the fuel supply pipe 16 exiting from its the bottom surface 14b. As shown in
In the following, the section of the fuel supply pipe between the main fuel tank 14 and the high-pressure pump module 20 will be called the “low pressure section” and designated by the symbol 16a, and the section thereof between the high-pressure pump module 20 and the fuel injection unit 24 will be called the “high pressure section” and designated by the symbol 16b. In this specification, the terms “downstream” and “upstream” mean “in the direction of” and “in the direction opposite to” normal gasoline fuel flow.
The filter 62 removes foreign matter and other impurities from the gasoline fuel passing therethrough. The low-pressure pump 22 pumps gasoline fuel contained in the main fuel tank 14 to the high-pressure pump module 20 (more exactly, to a sub-fuel tank of the high-pressure pump module 20 explained later). The low-pressure pump 22 is a magnetic diaphragm pump. Its operation is controlled by the aforesaid ECU 53.
As shown in
The sub-fuel tank 64 is substantially cylindrical and is open at the top. As best shown in
The interior of the sub-fuel tank 64 (interior space 64c) houses the high-pressure pump 66. The inlet 66a of the high-pressure pump 66 is located at the lower part (in the gravitational direction) of the sub-fuel tank 64 interior, more exactly, near the bottom 64a of the sub-fuel tank 64 at a position above the recess 64b of the sub-fuel tank 64. The suction filter 70 is attached at the inlet 66a to remove foreign matter and other impurities contained in the gasoline fuel passing therethrough.
The high-pressure pump 66 has an outlet 66b located at the upper part (in the gravitational direction) of the sub-fuel tank 64 interior. The high-pressure pump 66 pumps gasoline fuel F delivered from the sub-fuel tank 64 through the high pressure section 16b to the fuel injection unit 24 (more exactly, to the fuel injectors 50 of the fuel injection unit 24). The high-pressure pump 66 is an electric pump. Its operation is controlled by the ECU 53.
The sub-fuel tank 64 has an opening 64d over which the top cover 74 is detachably installed. The top cover 74 is formed with a low-pressure connection 74a for interconnecting the sub-fuel tank 64 and the low pressure section 16a, a high-pressure connection 74b for interconnecting the outlet 66b of the high-pressure pump 66 with the high pressure section 16b, and a fuel return connection 74c for interconnecting the sub-fuel tank 64 and a fuel return pipe or line 84 explained later.
The regulator 72 is also housed in the sub-fuel tank 64. It is connected near the outlet 66b of the high-pressure pump 66 through a regulator passage 86. The regulator 72 adjusts the pressure of the gasoline fuel delivered by the high-pressure pump 66.
The sub-fuel tank 64 is covered by the top cover 74. An O-ring (sealing member) 76 is interposed between the opening 64d of the sub-fuel tank 64 and the coupling region of the top cover 74. A substantially disk-shaped plate 80 is overlaid on the upper surface of the top cover 74 and, as illustrated, the sub-fuel tank 64, top cover 74 and plate 80 are fastened together by a number of (six) bolts 82. The opening 64d of the sub-fuel tank 64 is thus sealed fluid-tight by the top cover 74, O-ring 76 and plate 80.
As shown in
As further shown in
The main fuel tank 14 is connected at its upper surface 14a to the fuel return pipe 84 and through a charge passage 90 to the canister 26. The canister 26 is connected through a purge passage 92 to the air intake system (to the intake ports 36) of the engine 10. A purge control valve 94 constituted as an electromagnetic solenoid valve is installed in the purge passage 92. The opening of the purge passage 92 varies in accordance with the amount of current supplied to the solenoid of the purge control valve 94. Its operation is controlled by the ECU 53.
Based on the above-described configuration, gasoline fuel that vaporizes in the main fuel tank 14 passes through the charge passage 90 into the canister 26 to be charged therein. The vaporized fuel passing into the canister 26 (especially its hydrocarbon (HC) component) is adsorbed by an adsorbent (not visible in the drawings) present inside the canister 26. When the purge passage 92 is opened, the negative pressure of the engine air intake system (intake ports 36) desorbs the vaporized fuel adsorbed by the adsorbent and then purges the desorbed vaporized fuel by sucking it to the intake ports 36 of the engine 10 at a flow rate governed by the opening of the purge passage 92.
The operation of the so-configured fuel supply system 12 will now be explained with reference to
The low-pressure pump 22 is operated to feed gasoline fuel from the main fuel tank 14 through the filter 62, where impurities are removed, the low pressure section 16a and the low-pressure connection 74a to the sub-fuel tank 64 of the high-pressure pump module 20, thereby filling the sub-fuel tank 64 with gasoline fuel. During this process water, foreign matter and other impurities settle and accumulate in the recess 64b of the sub-fuel tank 64.
The gasoline fuel retained in the sub-fuel tank 64 is drawn into the inlet 66a of the high-pressure pump 66 through the suction filter 70. (The suction filter 70 and inlet 66a are not visible in
The gasoline fuel pressure-regulated by the regulator 72 is supplied through the high pressure section 16b to the fuel injection unit 24. The gasoline fuel supplied through the high pressure section 16b is distributed to fuel injectors 50 by the delivery pipe 52 of the fuel injection unit 24. The fuel injectors 50 inject the gasoline fuel into the intake ports 36 to produce an air-fuel mixture.
Any gasoline fuel that the operation of the low-pressure pump 22 supplies to the sub-fuel tank 64 in excess of the volume of the sub-fuel tank 64 (excess fuel) is recirculated (returned) to the main fuel tank 14 through the fuel return connection 74c and fuel return pipe 84.
Thus, the fuel supply system of the engine 10 according to the first embodiment is equipped with the sub-fuel tank 64 that retains gasoline fuel supplied from the main fuel tank 14 and houses the high-pressure pump 66 in its interior. In other words, the high-pressure pump 66 is immersed in the gasoline fuel retained in the sub-fuel tank 64, so that if an air pocket should occur in the fuel supply pipe between the main fuel tank 14 and high-pressure pump 66 (low pressure section 16a), the air will be discharged from the sub-fuel tank 64 to the exterior through the fuel return pipe 84 etc., thereby ensuring that the high-pressure pump 66 does not draw in air. Since the fuel injectors 50 can therefore inject gasoline fuel immediately, starting performance is enhanced.
Owing to the fact that water, foreign matter and other impurities contained in the gasoline fuel settle to the bottom of the sub-fuel tank 64, namely into the recess 64b, the probability of impurities being supplied directly to the high-pressure pump 66 is diminished. Malfunction of the high-pressure pump 66 because of clogging and the like is therefore prevented.
The inlet 66a of the high-pressure pump 66 is located at the lower part (in the gravitational direction) of the sub-fuel tank 64 interior. Intake of air by the high-pressure pump 66 is therefore still more thoroughly prevented and starting performance further improved, because the inlet 66a of the high-pressure pump 66 is located at a low position, while air present in the sub-fuel tank 64 is discharged upwardly.
The fuel supply system is equipped with the fuel return pipe 84 that interconnects the main fuel tank 14 and sub-fuel tank 64, so that any gasoline fuel that the operation of the low-pressure pump 22 supplies to the sub-fuel tank 64 in excess of the volume of the sub-fuel tank 64 (excess fuel) is recirculated (returned) to the main fuel tank 14 through the fuel return pipe 84. The sub-fuel tank 64 can therefore be kept constantly filled with gasoline fuel.
The fuel supply system is equipped with the low-pressure pump 22 installed in the fuel supply pipe 16 on the upstream side of the sub-fuel tank 64. Fuel can therefore be reliably supplied from the main fuel tank 14 to the sub-fuel tank 64 regardless of the positional relationship between the main fuel tank 14 and sub-fuel tank 64, i.e., even if the main fuel tank 14 is located below the sub-fuel tank 64 in the gravitational direction.
The aforesaid effect can be obtained because the main fuel tank 14 is located lower than the sub-fuel tank 64 in the gravitational direction.
The engine 10 in the first embodiment is equipped with the fan cover 44 that encloses the cooling fan 42 for drawing in and blowing air to conduct cooling, and the fuel injection unit 24 for injecting fuel is located at a position close to the cooling fan 42, more specifically to the fan cover 44 (in the fan cover upper space 46), where the temperature is relatively low during operation and hot soaking of the engine 10. In other words, the fuel injection unit 24 is located in an environment where the effect of heat from the cylinders 32 and the like thereon is minimal. Due to this configuration, it is possible to prevent generation of vapor in the fuel supply pipe near the fuel injection unit 24 (e.g., the high pressure section 16b). The return pipe can therefore be omitted. The fuel pipe configuration in the vicinity of the fuel injection unit 24 is therefore simplified and freedom of piping layout is also enhanced. Another merit is that omission of the return pipe enables a proportional size reduction of the engine 10. In addition, the suppression of vapor generation improves the stability of fuel injection.
The engine 10 is equipped with a plurality of (two) cylinders 32 centered on the crankshaft 30 and oriented in a V-configuration, and the fuel injection unit 24 is installed at a position close to the V-shaped over-cylinder space 54 formed between the two cylinders 32. This configuration enables the fuel injection unit 24 and cylinders 32 to be connected by relatively short fuel supply pipes, whereby it becomes possible to reduce the area (heat-receiving area) of the fuel supply pipes that are located near the fuel injection unit 24 and exposed to heat from the cylinders 32, which reach a high temperature during engine operation. Generation of vapor in the fuel supply pipes near the fuel injection unit 24 can therefore be still more effectively inhibited.
The fuel injection unit 24 comprises the fuel injectors 50 installed one at each of the cylinders 32 and the delivery pipe 52 for delivering gasoline fuel from the fuel supply pipe (high pressure section 16b) to the fuel injectors 50. This configuration prevents generation of vapor in the delivery pipe 52 connected to the fuel injectors 50.
The fuel supply system is equipped with the high-pressure pump 66 installed in the fuel supply pipe 16 interconnecting the main fuel tank 14 and fuel injection unit 24 and with the low-pressure pump 22 installed in the fuel supply pipe 16 on the upstream side of the high-pressure pump 66. Due to this configuration, the prevention of generation of vapor in the delivery pipe 52 can be achieved even more markedly.
A fuel supply system 12a of the engine 10 according to a second embodiment of this invention will now be explained.
The explanation will be made with focus on points differing from the first embodiment. In the second embodiment, the main fuel tank 14 is located above the sub-fuel tank 64 of the high-pressure pump module 20 in the gravitational direction, and the filter 62 and low-pressure pump 22 are omitted from the low pressure section 16a. (In
Gasoline fuel descends from the main fuel tank 14 under its own weight to be retained in the sub-fuel tank 64 of the high-pressure pump module 20 located below in the gravitational direction. The flow and the like of the gasoline fuel retained in the sub-fuel tank 64 is the same as that explained regarding the first embodiment and will not be explained again here.
Any excess gasoline fuel supplied from the main fuel tank 14 to the sub-fuel tank 64 vaporizes (becomes vapor) and is recirculated to the main fuel tank 14 through the fuel return pipe 84.
Thus in the fuel supply system 12a of the engine 10 according to the second embodiment, the main fuel tank 14 is located upward (in the gravitational direction) of sub-fuel tank 64 of the high-pressure pump module 20, and the low-pressure pump 22 etc. of the first embodiment are omitted. Effects like those of the first embodiment can therefore be achieved with a simpler configuration than that of the first embodiment.
The first and second embodiments are thus configured to have a fuel supply system (12) for a general purpose internal combustion engine (10), having: a fuel tank (14) adapted to retain fuel of the engine; a fuel injection unit (24) including a fuel injector (50) to inject the fuel into an intake port (36) of a cylinder (32) of the engine; a fuel supply pipe (16) connecting the fuel tank and the fuel injection unit; and a fuel pump (high-pressure pump) (66) installed in the fuel supply pipe to pump and supply the fuel to the fuel injection unit; characterized by: a sub-fuel tank (64) adapted to retain the fuel supplied from the fuel tank, such that the fuel pump is housed in the sub-fuel tank.
In the system, the fuel pump (66) is housed in the sub-fuel tank (64) to be immersed in the fuel retained in the sub-fuel tank.
In the system, an inlet (66a) of the fuel pump (66) is located at a lower part in the sub-fuel tank (64).
The system further includes: a fuel return pipe (84) connecting the sub-fuel tank and the fuel tank.
The system further includes: a second fuel pump (low-pressure pump) (22) installed in the fuel supply pipe (16) at a location between the sub-fuel tank (64) and the fuel tank (14) to pump and supply the fuel to the sub-fuel tank.
In the system, the fuel tank (14) is located at a position lower than the sub-fuel tank (64).
In the system according to the second embodiment, the fuel tank (14) is located at a position higher than the sub-fuel tank (64).
The system further includes: a cooling fan (42) adapted to draw in and blow air; and the fuel injection unit (24) is located at a position close to the fan.
In the system, the engine (10) has a plurality of cylinders (32) centered on a crankshaft (30) and oriented in a V-configuration and the fuel injection unit (24) is installed at a position close to a V-shaped space (over-cylinder space) (54) formed between the cylinders.
In the system, the fuel injection unit (24) includes the fuel injectors (50) installed at the cylinders and a delivery pipe (52) delivering the fuel from the fuel supply pipe to the fuel injectors.
It should be noted in the above that, in the first embodiment electric power consumption can be reduced and low-emission operation achieved by operating the low-pressure pump 22 in accordance with fuel injection quantity of the engine 10, namely, by utilizing the ECU 53 to control the supply of gasoline fuel from the main fuel tank 14 to the sub-fuel tank 64 to the minimum sufficient quantity.
Japanese Patent Application Nos. 2006-222086 and 2006-222087 both filed on Aug. 6, 2006, are incorporated herein in its entirety.
While the invention has thus been shown and described with reference to specific embodiments, it should be noted that the invention is in no way limited to the details of the described arrangements; changes and modifications may be made without departing from the scope of the appended claims.
Number | Date | Country | Kind |
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2006-222086 | Aug 2006 | JP | national |
2006-222087 | Aug 2006 | JP | national |
The present application claims priority under 35 USC §119 based on Japanese patent application No. 2006-222086 and 2006-222087, both filed on Aug. 16, 2006. The entire subject matter of each of these priority documents is incorporated by reference herein.