The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2012-236021, filed Oct. 25, 2012, entitled “Fuel Supply System.” The contents of this application are incorporated herein by reference in their entirety.
The present disclosure relates generally to a fuel supply system, and more specifically, to a fuel supply system that includes a fuel additive supply system for storing a fuel additive and supplying the fuel additive to a fuel tank.
At least one known fuel system automatically supplies an appropriate amount of fuel additive, such as a fuel borne catalyst (FBC), into a fuel tank for a diesel engine. The system may include components such as a supply tank, in which the fuel additive is stored, and a positive displacement pump, which supplies the fuel additive to the fuel tank via a line or a filter.
For example, the amount of the fuel additive supplied to the fuel tank may be estimated based on the typical fuel consumption rate for a given vehicle to maintain an average concentration in the fuel within a predetermined range from approximately 1 ppm to approximately 20 ppm.
Light oil is typically employed as fuel for diesel engines, the specific gravity of which differs from the specific gravity of FBCs to a large extent (FBCs have a higher specific gravity than the light oil). Thus, after an FBC is poured into fuel in a fuel tank, the FBC accumulates in a lower end portion inside the fuel tank and does not sufficiently spread throughout the light oil in the tank.
If the FBC does not sufficiently spread throughout the light oil and the concentration of the FBC in the light oil deviates downward from the reference range (i.e., if the concentration of the FBC falls below the reference range), the amount of combustion of particulate matter (PM) at the time of regeneration of a diesel particulate filter (DPF) may be reduced and an excessive amount of PM may accumulate in the DPF.
In one aspect, a fuel supply system is provided. The fuel supply system includes a fuel tank and a filler pipe connected to the fuel tank and through which fuel is supplied to the fuel tank. The fuel supply system also includes a storage unit in which a fuel additive that is to be supplied to the fuel tank is stored. The holding portion is formed in a portion of an inside of at least one of the filler pipe and the fuel tank to which the fuel directly flows when the fuel tank is supplied with the fuel. Furthermore, the fuel tank has an inlet through which the fuel additive is injected from the storage unit into the fuel tank. Moreover, the fuel additive is injected into the holding portion.
In another aspect, a method for supplying a fuel additive to fuel in a fuel tank is provided. The method includes positioning the fuel additive injector substantially above the holding portion of the fuel supply system, and positioning the holding portion of the fuel supply system in a path of a flow of fuel introduced into the fuel tank from the filler pipe.
In yet another aspect, a fuel additive supply system associated with a fuel tank is provided. The supply system includes a holding portion defined at least partially within at least one of the fuel tank and a filler pipe associated with the fuel tank. The supply system also includes a fuel additive storage unit configured to store a fuel additive and a fuel additive injector coupled to at least one of the fuel tank and the filler pipe in a position above the holding portion and configured to provide the fuel additive to the holding portion.
In view of the above circumstances, the present disclosure describes a fuel supply system that maintains the concentration of a fuel additive in fuel at a predetermined value or higher to prevent diesel particulate filter (DPF) regeneration efficiency from decreasing.
In the exemplary embodiment, a fuel supply system includes a fuel tank; a filler pipe connected to the fuel tank and through which fuel is supplied to the fuel tank; and a storage unit in which a fuel additive that is to be supplied to the fuel tank is stored. A holding portion is formed in a portion of an interior of either the filler pipe or the fuel tank to which the fuel directly flows when the fuel tank is supplied with the fuel. The fuel tank includes an inlet that injects the fuel additive from the storage unit into the fuel tank. The fuel additive is injected into the holding portion.
In the exemplary embodiment, the fuel additive injected into the holding portion is spread by the flow of fuel introduced into the fuel tank during a fuel supply operation, and thus the concentration of the fuel additive in the fuel can be kept at or higher than a predetermined value due to a dispersing effect of the flow of fuel.
Furthermore, combustion of PM during DPF regeneration is facilitated and accumulation of PM in the DPF is substantially prevented. Consequently, the concentration of the fuel additive in the fuel can be kept at or higher than a predetermined value and the DPF regeneration efficiency can be advantageously prevented from decreasing.
In the exemplary embodiment, the holding portion is an extended portion formed such that a fuel-tank-side end portion of the filler pipe extends into the fuel tank.
In the exemplary embodiment, the fuel additive is injected in advance while the engine is running, and the injected fuel additive is kept in the extended portion, which extends toward the fuel tank, until a subsequent fuel supply operation is performed. Moreover, by driving a fuel pump at an actuation of the engine after a fuel supply operation is performed, the fuel additive can be made to more effectively spread by the flow of fuel and can be efficiently agitated in the fuel tank.
In the exemplary embodiment, an amount of the fuel additive to be injected may be determined based at least partially on the amount of fuel supplied immediately before the injection of the fuel additive.
Furthermore, the amount of the fuel additive to be injected may be determined based at least partially on the amount of fuel provided to an engine immediately before the injection. Thus, the fuel additive can be kept in the holding portion (e.g., extended portion) in accordance with the flow of fuel into and out of the fuel tank.
Accordingly, a fuel supply system that can maintain the concentration of a fuel additive in fuel at a predetermined value or higher to prevent the DPF regeneration efficiency from decreasing can be manufactured.
The fuel tank 12 is, for example, a resin component made by blow molding, and is disposed under the floor below the rear seat of a vehicle (not shown in
A fuel pump (not shown in
A level sensor 26 that detects the amount of fuel in the fuel tank 12 is disposed on an upper portion of the fuel tank 12. The level sensor 26 includes a float 28 and an arm 30. Arm 30 pivotally supports the float 28 which rises and falls in accordance with an increase and a decrease in the amount of fuel in the fuel tank 12.
A filler pipe 32 is disposed on one side of the fuel tank 12. The filler pipe 32 is connected to the fuel tank 12 and fuel is supplied to the fuel tank 12 through the filler pipe 32. Although not illustrated, an oil fill port may be formed in an upper end portion of the filler pipe 32. For example, the oil fill port may be positioned above the upper surface of the fuel tank 12. In the illustrated embodiment, a lower end portion of the filler pipe 32 is connected to the fuel tank 12 via a communication port 34. In the illustrated embodiment, a portion of the filler pipe 32 that is connected to the fuel tank 12 from outside the fuel tank 12 extends substantially horizontally. However, the filler pipe 32 may be disposed so as to be inclined downward to the left and/or in any other configuration that allows fuel supply system 10 to function as described herein.
Fuel supply system 10 includes a holding portion into which fuel additive 14 is injected. For example, in the exemplary embodiment, an extended portion 36 is joined to a fuel-tank-side end portion 33 of the filler pipe 32. The extended portion 36 is substantially horizontally extended by a predetermined length toward the inside of the fuel tank 12 from the communication port 34. Since the extended portion 36 is disposed inside the fuel tank 12 and in a portion into which fuel directly flows when the fuel is supplied to the fuel tank 12, the extended portion 36 functions as the holding portion into which fuel additive 14 is injected. As referred to herein, injecting fuel additive 14 into the holding portion includes providing the fuel additive to an interior of fuel tank 12 in such a manner that the fuel additive 14 flows through the fuel in the fuel tank 12 and accumulates in the holding portion due to the fuel additive 14 having a higher specific gravity than the fuel. The position of the extended portion 36 in the vertical direction with respect to a bottom of the fuel tank 12 is set at a level that is lower than a level of the fuel surface in the fuel tank 12 when a fuel-level gauge of an indicator (not shown in
The extended portion 36 includes a top wall 38, a bottom wall 40, an inclined wall 42, and side walls (not shown in
In the illustrated embodiment, injector 44, which may also be referred to as an inlet, is positioned on a top surface of the fuel tank 12 above the extended portion 36 in the vertical direction. The injector 44 injects the fuel additive 14 into the fuel tank 12. The injector 44 may be equipped with a check valve 46 that prevents backflow of the fuel additive 14 injected into the fuel tank 12.
The storage tank 16 is equipped with a pump 48, which supplies the fuel additive 14 to the fuel tank 12 via the additive inlet pipe 18, and a controller 50. Controller 50 is communicatively coupled to the pump 48 to control the amount of the fuel additive 14 supplied to the fuel tank 12.
In the first alternative embodiment (shown in
The first alternative embodiment of the holding portion allows a fuel supply system to operate as described herein in vehicles where it is difficult to position injector 44 on the upper surface (e.g., top panel) of the fuel tank 12 due to factors such as the shape of the fuel tank 12 or the position of the vehicle to which the fuel tank 12 is attached. In the first alternative embodiment, the injector 44 and the recessed portion 52 (i.e., holding portion) are not positioned inside the fuel tank 12, but rather, are positioned inside the filler pipe 32a.
In the second alternative embodiment (shown in
In the exemplary embodiment, fuel supply system 10 (shown in
In
In the fuel supply system 10, the fuel additive 14 that has been previously injected into the extended portion 36 by the injector 44 before a fuel supply operation is performed remains in the extended portion 36 as it is and the fuel additive 14 remaining in the extended portion 36 is spread by the flow of fuel during a fuel supply operation, in which fuel is supplied through the filler pipe 32 into the fuel tank 12 (see
In contrast, in the fuel supply system of the comparative example that does not include the extended portion 36, a fuel additive that has been previously injected into a fuel tank before a fuel supply operation is performed is estimated to remain at a lower end portion of the fuel tank due to the relationship between the specific gravity of the fuel and the specific gravity of the fuel additive. Thus, when a predetermined amount of fuel is added during the fuel supply operation and the amount of fuel in the fuel tank is increased, the FBC concentration is reduced to a level below the minimum required level (see
When multiple fuel supply operations are performed during the period T in the fuel supply system 10, the fuel additive 14 that has been previously injected into the extended portion 36 by the injector 44 before, for example, an (N+1)th fuel supply operation is performed remains in the extended portion 36 as it is. The fuel additive 14 remaining in the extended portion 36 is spread by the flow of fuel during the (N+1)th fuel supply operation, during which fuel is supplied through the filler pipe 32 to the fuel tank 12 (see
The fuel additive 14 is injected from the injector 44 after each fuel supply operation is performed and while the ignition switch is on (IG-ON). The first injection of the fuel additive 14 may be made at the factory before shipment of the vehicle. The injection of the fuel additive 14 may be performed while, for example, the vehicle is travelling. The amount of fuel supplied to the fuel tank 12 during the period between when the ignition switch is turned off (IG-OFF) and when the ignition switch is turned on (IG-ON) is detected by the level sensor 26 and the amount of the fuel additive 14 that is to be injected is calculated on the basis of the amount of fuel that has been supplied immediately before the injection and detected by the level sensor 26. For example, when an Nth fuel supply operation is performed, the amount of the fuel additive 14 to be injected after the ignition switch is turned on (IG-ON) is calculated on the basis of the amount of fuel supplied during the Nth fuel supply operation. When the (N+1)th fuel supply operation is performed, the amount of the fuel additive 14 to be injected after the ignition switch is turned on (IG-ON) is calculated on the basis of the amount of fuel supplied during the (N+1)th fuel supply operation.
In other words, the fuel additive 14 in the fuel supply system 10 that has been previously injected before each fuel supply operation is kept in the extended portion 36 in advance, and thus the fuel additive 14 kept in the extended portion 36 can be smoothly spread by the flow of fuel flowing through the filler pipe 32 during a fuel supply operation. Although the ignition switch is turned off (IG-OFF) during a fuel supply operation, the ignition switch is turned on (IG-ON) after the fuel supply operation is performed and thus the fuel pump, not illustrated, is driven. Consequently, the fuel additive 14 that has been spread by the flow of fuel can be further spread due to a suction effect of the fuel pump. Although the suction effect is exerted by the fuel pump disposed on the engine 20 side, driving of the fuel pump or sucking of the fuel additive 14 causes no problem.
Although the FBC concentration of fuel in fuel tank 12 becomes higher in some cases between fuel supply operations, as illustrated in
On the other hand, in the comparative example as illustrated in
As described herein, in the exemplary embodiment of the fuel supply system 10, the fuel additive 14 injected into the extended portion 36 (holding portion) is spread by the flow of fuel introduced into the fuel tank 12 during a fuel supply operation, and thus the concentration of the fuel additive 14 in the fuel can be kept at or higher than the minimum required level due to the dispersing effect of the flow of fuel. Furthermore, combustion of PM during DPF regeneration can be facilitated and an excessive amount of PM can be prevented from accumulating in the DPF. Consequently, the concentration of the fuel additive in the fuel can be kept at or higher than a predetermined value and the DPF regeneration efficiency can be advantageously prevented from decreasing. In addition, reduction of PM can lead to an improvement in fuel efficiency.
As described above, in the exemplary embodiment of the fuel supply system 10, the fuel additive 14 is injected in advance while the engine 20 is driving, and the injected fuel additive 14 is maintained in the extended portion 36, which extends toward a center of the fuel tank 12, until a subsequent fuel supply operation is performed.
Furthermore, the amount of the fuel additive 14 to be injected is determined in accordance with the amount of fuel supplied immediately before the injection. Thus, the fuel additive 14 can be kept in the extended portion 36 in accordance with the amount of fuel supply. In this case, the amount of fuel supplied to the fuel tank 12 between when the ignition switch is turned off (IG-OFF) and when the ignition switch is turned on (IG-ON) is detected by the level sensor 26 and the amount of the fuel additive 14 to be injected is calculated on the basis of the amount of fuel supplied immediately before the injection, the amount being detected by the level sensor 26.
Alternatively, the amount of the fuel additive 14 to be injected may be calculated without using the amount of fuel detected by the level sensor 26. Instead, the amount of the fuel additive 14 may be calculated on the basis of the sum total of the amount of fuel injected by a fuel injecting device of the engine 20 and computed by a controller. The fuel injecting device and the controller are not illustrated. Moreover, the arithmetic mean of the amounts of fuel supplied in multiple fuel supply operations may be calculated and the amount of the fuel additive 14 to be injected may be corrected in accordance with the deviation of the actual amount of fuel supplied from the arithmetic mean of the amount of fuel supplied.
In the exemplary embodiment, the fuel supply system 10 is associated with a diesel engine 20, however, the present disclosure is not limited to this application. As a non-limiting example, the fuel supply system 10 may also be associated with a gasoline engine wherein a fuel additive having a specific gravity larger than that of gasoline is injected into the gasoline engine.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Number | Date | Country | Kind |
---|---|---|---|
2012-236021 | Oct 2012 | JP | national |