This invention relates to a fuel system shut-off valve.
It is conventional to use a so-called common rail storage injection system in connection with an internal combustion engine. In such a system, fuel under injection pressure is injected into a combustion chamber of the engine by controlling an injection valve. If the injection valve is defective, this enables the situation in which fuel may leak in uncontrolled fashion into the combustion chamber. To prevent this, the publications U.S. Pat. No. 3,780,716 and WO 95/17594 propose a shut-off valve for limiting the fuel flow volume. The shut-off valve has a cylinder space which contains a piston provided with a spring load acting against the fuel flow direction in an injection situation. In normal operation the fuel amount needed for each injection corresponds to the volume displaced by the piston movement. If for some reason the shut-off valve continues to leak, the piston moves to an extreme position in which it shuts the flow off.
In publication GB 2317922 there has been disclosed another shut-off valve for limiting the flow volume. In the initial situation, the pressure acts upon a smaller surface area on the fuel admission side in which case, at a given pressure, the force is naturally smaller being in proportion to the surface area acted upon. However, a disadvantage of this solution is the absolute tightness requirement and consequently it is very sensitive in regard to the fuel quality. If the sealing surface of this smaller surface area leaks, the solution does not work and the pressure is applied to the entire surface area and the piston may move to an extreme position in which it closes the flow. Especially in a large power plant or marine engine the fuel can be such that the solution does not function reliably enough.
Also, the prior art flow shut-off valves have generally problems related to situations in which the fuel viscosity is high, for example when heavy fuel oil is used and/or when the fuel temperature before starting the engine is lower than the normal operating temperature. Consequently, the equalization of the fuel pressure over the piston does not occur rapidly enough and the piston may move to an extreme position and close the injection connection.
An object of the present invention is therefore to provide a fuel system shut-off valve by which the prior art disadvantages are avoided. An objective of the present invention is especially to provide a shut-off valve by which the unintentional closure on starting phase can be avoided.
According to the present invention there is provided a fuel system shut-off valve comprising a valve body bounding a fuel space, the valve body having an inlet opening and an outlet opening communicating with the fuel space, a piston assembly in the fuel space and including a main piston member that is movable relative to the valve body and an auxiliary piston member that is movable relative to the main piston member, the piston assembly either allowing or preventing fuel flow through the valve from the inlet opening towards the outlet opening depending on position of the auxiliary piston member, and a force member urging the piston assembly towards the inlet opening.
In the preferred embodiment of the invention, the main piston member and the auxiliary piston member have, on the inlet opening side, a first surface area and a second surface area, respectively, bordering the fuel space and the second surface area, formed by the auxiliary piston member, is smaller than the first surface area, formed by the main piston member. The auxiliary piston member is arranged to be movable for providing the closing and opening of the flow connection between the inlet and outlet openings. For this purpose the auxiliary piston member is provided with a sealing surface.
In the preferred embodiment of the invention, the force member applies force to the auxiliary piston member and this influences the relative positions of the main piston member and the auxiliary piston member. Accordingly, the two piston members are advantageously influenced by a common force member.
The fuel space of the shut-off valve is preferably cylindrical and the diameter of the main piston member corresponds substantially to the fuel space diameter. The main piston member has a bore in the direction of its longitudinal axis, and the auxiliary piston member is movably arranged in the bore of the main piston member.
The counter surface of the auxiliary piston member sealing surface may be arranged in connection with the outlet opening or in connection with the main piston member, depending on the way the shut-off valve is implemented.
Several advantages are realized using the preferred embodiment of the invention. Firstly, the operation is reliable on starting of the engine. The operation pressure of the shut-off valve auxiliary piston member can easily be dimensioned as desired and, mainly, the operation of the shut-off valve depends only on the pressure. Further, the fuel qualities have only a slight effect on the operation and the presence of possible dirt particles in the fuel does not affect the starting operation.
The invention is explained below by way of example only, with reference to the accompanying schematic drawings, in which:
As shown very schematically in
The shut-off valve is shown in its initial state in FIG. 2. The shut-off valve includes a body part 5 defining a cylindrical fuel space 6. The fuel space has an inlet opening 7 and an outlet opening 8 for the fuel. In the fuel space 6 of the body part 5 there is fitted a piston assembly 9 comprising an outer or main piston and an inner auxiliary piston 12. A narrow passage or throttle 11 passes through the outer piston and connects the regions of the fuel space 6 on different sides of the piston assembly 9 with each other. Depending on the position of the piston assembly 9, fuel may either flow through the shut-off valve from the inlet opening to the outlet opening or the fuel flow may be prevented. The shut-off valve 4 further comprises a spring 10, which urges the piston assembly 9 against a shoulder 5′ of the body part 5 as shown in FIG. 1. In normal running conditions between injections, the shut-off valve 4 is in the position of FIG. 2.
When the injection valve 2 starts the injection during the normal operation, a pressure difference develops over the shut-off valve 3, in other words between the inlet opening 7 and the outlet opening 8, in which case the piston assembly 9 moves upwards until the injection stops and the pressure difference equalizes. This situation is shown in FIG. 3. In this situation the amount of the fuel to be injected is equivalent to the volume displaced by the movement of the piston assembly 9 in the fuel space 6.
The auxiliary piston 12 is movably arranged in connection with the main piston. The main piston has an area 9′ limiting the fuel space 6 on the inlet opening 7 side of the fuel space 6, whereupon the fuel space pressure acts and in normal operation the auxiliary piston 12 moves with the main piston without relative movement of these two members.
In the event that the injection valve 2 leaks or does not close up for some reason after the injection, the common rail storage pressure pushes the piston assembly 9 to the extreme position shown in FIG. 4. In this position of the piston assembly 9 the flow into the injection valve 2 is strongly restricted, because the entire flow goes via the throttle 11. The pressure difference across the piston assembly 9 increases and when it reaches a specific limit, the auxiliary piston 12 moves relative to the main piston and the sealing surfaces 13, 13′ close up and shut the flow off, which situation is shown in FIG. 5. Here the counter surface 13′ of the auxiliary piston 12 sealing surface 13 is arranged in connection with the outlet opening 8. This mode of operation occurs because the auxiliary piston 12 has an area 12′ bordering a space in the section on the fuel space 6 inlet connection 7 side and this area 12′ is smaller than the corresponding area 9′ of the main piston, in which case primarily a common movement of the main piston and the auxiliary piston 12 takes place and only when the pressure difference has exceeded a certain limit, such that the piston assembly 9 reaches the position shown in
The shut-off valve 4 operates on starting of the engine, for example in a heavy fuel application, as follows. When the fuel circulation is launched before the engine is started up, the pressure of the fuel system effects the inlet opening 7. In this initial situation the outlet opening 8 side can be almost free of pressure or even full of air. In the next phase the piston assembly 9 moves to the position illustrated in
Another shut-off valve embodiment is shown in FIG. 6. This embodiment corresponds otherwise to the one represented in
The invention is not limited to the embodiments shown, but several modifications of the invention are reasonable within the scope of the attached claims.
Number | Date | Country | Kind |
---|---|---|---|
20011379 | Jun 2001 | FI | national |
Number | Name | Date | Kind |
---|---|---|---|
922578 | Gries | May 1909 | A |
2247421 | Tabb et al. | Jul 1941 | A |
3735777 | Katzer et al. | May 1973 | A |
3780716 | Fenne | Dec 1973 | A |
4589393 | Jourde et al. | May 1986 | A |
5365974 | Maravic | Nov 1994 | A |
5511528 | Iwanaga et al. | Apr 1996 | A |
5577479 | Popp | Nov 1996 | A |
6357415 | Mori | Mar 2002 | B1 |
6374802 | Boecking | Apr 2002 | B1 |
6374852 | Olivas | Apr 2002 | B1 |
6668802 | Kiowsky et al. | Dec 2003 | B2 |
Number | Date | Country |
---|---|---|
197 47 092 | Apr 1999 | DE |
Number | Date | Country | |
---|---|---|---|
20030000581 A1 | Jan 2003 | US |