The present invention relates generally self-priming floating pumps that operate to pump liquid from a body of liquid on which they are placed, and more particularly to fuel tanks for supplying fuel to engines of such pumps.
A number of different pumps of the aforementioned type have been patented and commercialized in the prior art for the purpose of pumping water from a body of water on which the pump is deployed. In their basic form, each such pump comprise an engine or motor mounted atop a pump housing containing an impeller that is rotatably driven by a vertical drive shaft from the engine. An inlet opening of the pump housing via which liquid is drawn into the pump from the body of water is situated at a bottom end of the pump housing, and an outlet through which the liquid is discharged is oriented generally radially of the vertical rotational axis of the impeller. A ring-shaped or annular float closes around the pump housing and has sufficient buoyancy such that, when placed onto the body of liquid, the inlet opening of the pump housing is submerged in the body of water, while the engine or motor remains safely elevated over same. A flexible hose coupled to the outlet conduit from the pump runs from the pump back to shore so that the water pumped by the unit can be distributed to the desired collection point or distribution area.
Such pumps are useful in disaster relief applications (e.g. removing flood waters), oilfield applications, construction applications, forestry/firefighting applications, and agricultural applications such as draining of sloughs, supplying of water to livestock, irrigating of farmland or removal of water from flooded areas, although other industries such as forestry and construction can likewise benefit from use of such pumps.
Examples of prior art self-priming floating pumps are found in U.S. Pat. No. 3,461,807 of Morrison, U.S. Pat. No. 3,400,664 of Kingsep, U.S. Pat. No. 4,553,902 of Eberhardt, and U.S. Pat. Nos. 3,612,721 and 3,470,822 of Evans et al.
To maximize portability and allow easy transport of a pump by one or two individuals, the pumps are typically of relatively small size, employing small scale engines that accordingly feature rather small onboard fuel tanks. Applicant has accordingly found that commercially available self-priming floating pumps are rather limited in terms of their uninterrupted operation time by the relatively small fuel capacity of the pump's existing fuel tank. That is, the run time of the pump between fuel top-ups is relatively low, often leading to the need to bring the pump back ashore for refueling part way through a large pumping job.
Accordingly, it would be desirable to provide a fuel tank solution of greater capacity for self-priming floating pumps.
According to a first aspect of the invention there is provided a fuel tank device for a self-priming floating pump, the fuel tank device comprising a float device arranged to be floatable independently of the self-priming floating pump and a fuel chamber carried by the float device for floating support of the fuel chamber by the float device.
Preferably the fuel tank device spans more than 180-degrees around an axis passing through an empty space that is bordered by said fuel tank device and dimensioned to accommodate receipt of the self-priming floating pump within said space in a manner at least partially circumscribed by the fuel tank device.
The fuel tank device may span at least 270-degrees around the axis in some embodiments, at least 300-degrees in some embodiments, and at least 315-degrees in some embodiments, and at least 330-degrees in other embodiments.
Preferably the fuel tank device has an annular shape closing fully around the open space delimited thereby.
Preferably the fuel tank device, over at least a partial span of a height thereof, comprises a gap in a span of the fuel tank device around the axis, the gap being of sufficient size to accommodate an outlet conduit of the self-priming floating pump.
Preferably there is provided at least one upper blocker carried at a topside of the fuel tank device and movable between an extended position projecting inwardly from the fuel tank device over the open space bordered thereby the fuel tank device and a retracted position withdrawn from over the open space bordered by the fuel tank device.
Preferably there is provided at least one lower blocker carried at an underside of the fuel tank device and movable between a deployed position projecting inwardly from the fuel tank device beneath the open space bordered by the fuel tank device and a withdrawn position retracted from beneath the open space bordered by the fuel tank device.
The upper and lower blockers are preferably be movable together as part of a same blocking mechanism.
Preferably a distance between the upper blocker and the lower blocker is at least as great as a height dimension of the self-priming floating pump at an outer periphery of a float body thereof, whereby the blockers are deployed above and below the float body of the self-priming floating pump.
For at least one blocker, there is preferably provided a stop feature for preventing inadvertent movement of said at least one blocker between the two positions.
The stop feature is preferably an integral part of the fuel tank device.
Preferably the float device comprises a hollow body inside which the fuel chamber is contained.
Preferably walls of the hollow body define walls of the fuel chamber.
Preferably the fuel chamber and the hollow interior of the hollow body are one in the same.
Preferably the walls of the hollow body are formed of a material of lower density than water.
There may be provided a fuel pulse pump for installation on an engine of the self-priming floating pump to draw fuel from the fuel tank device under operation of said engine.
There may be provided a fuel selection valve having an outlet port for connection to a fuel inlet of the self-priming floating pump, first and second inlet ports for respective connection to an outlet of an existing fuel tank of the self-priming floating pump and the fuel chamber of the fuel tank device, and an actuator operable to selectively switch between a first mode communicating the first inlet port to the output port and a second mode communicating the second inlet port to the output port.
There may be provided a fuel filter for installation in a fuel line connection between the fuel chamber of the fuel tank device and a fuel intake of the self-priming floating pump.
According to a second aspect of the invention there is provided a self-priming floating pump comprising an engine arranged for floating support over a body of liquid under placement of an inlet of an underlying pumping mechanism driven by said engine into said body of liquid, and a fuel tank coupled to said engine and arranged to provide fuel thereto for operation of said engine, wherein the fuel tank is arranged to span more than 180-degrees around a rotational axis of the pump.
The fuel tank may be positioned so as to be at least partially submerged in the body of liquid under placement of the inlet of the underlying pump mechanism into said body of liquid.
According to a third aspect of the invention there is provided a self-priming floating pump comprising an engine arranged for floating support over a body of liquid under placement of an inlet of an underlying pumping mechanism driven by said engine into said body of liquid, and a fuel tank coupled to said engine and arranged to provide fuel thereto for operation of said engine, wherein the fuel tank is positioned so as to be at least partially submerged in the body of liquid under placement of the inlet of the underlying pump mechanism into said body of liquid.
According to a fourth aspect of the invention there is provided a method of increasing an achievable operating time of a self-priming floating pump having a engine with an onboard fuel tank of predetermined size, the method comprising connecting a secondary fuel tank of a floatable fuel tank device to the engine of said self-priming floating pump in a manner arranged to supply fuel from said secondary fuel tank to the engine.
Preferably the secondary fuel tank of the floatable fuel tank device has a greater fuel capacity than said onboard fuel tank of the self-priming floating pump.
In the accompanying drawings, which illustrate exemplary embodiments of the present invention:
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A flat upper surface 15 at a top wall of the tank 10 features a fill port 16 opening into the hollow interior space of the tank, with an externally threaded neck 18 projecting a short height upward from the tank surface around the fill port for receipt of a threaded cap (not shown) to close off the fill port when not being used to introduce fuel into the tank.
At a position spaced around the ring-shaped tank from the fill cap, an arc-shaped cutaway 20 juts into the tank from a flat bottom surface 21 of a bottom wall thereof and spans fully from the inner wall of the tank's annular shape to the outer wall thereof. The arc-shaped characteristic of the cutaway refers to its cross-sectional shape in planes perpendicular to a radius of the tank's circular ring shape. Turning briefly to
While the fuel tank 10 of the illustrated embodiment is self-floating so as to be floatable on the body of water independently of the self-priming floating pump 100, the buoyancy of the fuel tank 10 will increase as gasoline is drawn from the hollow interior of the tank. Depending on where the engine emissions of the self-priming pump are exhausted, this may cause concern with some self-priming floating pumps if the increasing buoyancy of the tank 10 will cause it to rise up to an elevation blocking the engine exhaust. Accordingly, the illustrated embodiment employs a pair of holding mechanisms 22 disposed at diametrically opposed positions on the tank to hold the tank elevationally in-line with the float 102 of the self-priming pump so as not to rise or fall relative thereto when the pump and fuel tank are placed on the water and engaged together by these mechanisms 22.
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On the flat upper surface 15 of the tank at a short distance radially outward from the each arcuate recess 30, a pair of integral protuberances 35 jut a short height upward from the flat upper surface 15 on opposite sides of a radius of the tank on which this arcuate recess 30 resides. Each of the three legs of the T-shaped member atop the tank is fitted with a resilient cap 36, for example of rubber or PVC material. The length of the central span of the C-shaped bar provides enough clearance so that pivoting of the C-shaped bar about the vertical axis of its central span will allow movement of its horizontal legs 24a, 24b over and under the flat upper and surfaces of the tank respectively. However, at the top of the tank, the cap 26 on each leg provides a level of interference with the elevation of the protuberance 35, but by an amount that will only resist, and not fully prevent, attempted manual pivoting of the assembled bars 24, 26 out of a position in which one of their upper legs 24a, 26a, 26b resides between the two protuberances 35. The resistance is sufficient that any such leg 24a, 26a, 26b of the T-shaped member cannot self-pivot out of such position, but can be manually pivoted out the position by manually forcing the leg over one of the protuberances, during which the underside of the cap is compressed or deflected by the protuberance to allow this passage of the leg thereover.
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It will be appreciated that mechanisms operable to move blocking members between deployed positions block the float body of the self-priming pump and retracted positions withdrawn from the float body may be employed in place of the described holding mechanisms using bent bars pivotally held in a recess of the tank by a one or more plates. Even where the described shape and operation of the illustrated holding mechanisms is used, materials other than metal may of course be employed. Where metal is used, it is preferably appropriately coated for corrosion resistance, for example using known powder coating techniques. Use of holding mechanisms at multiple locations around the ring-shaped tank is preferred over use of a single holding mechanism to prevent the tank from tilting relative to the self-priming floating pump. The span of the tank over the pump's outlet conduit at the cutaway of the tank prevents sinking of this portion of the tank relative to the pump, which may be sufficient together with only one-underside blocking member to prevent any tilting of the tank from a sinking action. While the illustrated embodiment has the advantage of providing both top and bottom blockers deployed through a single motion of one mechanism, other embodiments may have separately actuated top and bottom blocking members.
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The illustrated embodiment not only increases the amount of fuel available for engine to allow increased operation time of the self-priming floating pump, but also may improve engine performance or maintenance requirements by adding the fuel filter between the fuel intake of the engine and each fuel tank.
The tank 10 of the illustrated embodiment features an arched section 70 that overlies the cutaway, and at which the top wall of the tank bulges upward from the flat upper surface 15 that forms the substantially majority of the top wall's outer surface. This configuration is intended to fit a particular pump style in which the outlet conduit of the self-priming floatable pump is of notable size reaching or substantially reaching a height of the topside of the pump's float body, and so the arch-shaped cutaway needs to reach upwardly to or slightly beyond the flat upper surface 15 of the tank. The arched section 70 thus achieves the closed status of the annular tank's full 360-degree span, while placing the majority of the top wall of the tank at a lower elevation, for example to minimize interference with the flow of engine exhaust and to allow the above described use of blocking mechanisms reaching inward over the pump's float body to block relative vertical movement of the pump 100 and tank 10. However, other embodiments may not require an arched section peaking to a higher elevation than a remainder of the tank's topside, for example for use with self-priming floating pumps having smaller outlet conduits or pumps where rising of the tank relative to the pump is not a concern for blocking of the engine exhaust path.
While the illustrated embodiment employs a fully-closed annular form spanning a full circumference around the float member of the self-priming floating pump, and using a cutaway-like feature at the underside to create a gap in this full-ring closure over part of the tank's height to accommodate the outlet conduit of the self-priming floating pump, other embodiments may instead close less than 360-degrees around the axis of the open space for accommodating the pump's float member while still spanning a majority of the circumference therearound so that the tank won't separate from around the pump float.
Although the illustrated embodiment employs a fuel selection valve to allow user-control over whether the pump uses the existing on board tank or the auxiliary tank of the present invention, other embodiments may omit this valve. In some embodiments, the larger tank may be more permanently attached to the self-priming floating pump, in which case an option for future use of the original onboard fuel tank after installation of the larger tank may not be required. Even where the tank is separate and detachable and described in the detailed embodiment, it may form the sole fuel supply of a pump particularly manufactured to use this tank. This way, the pump manufactured in accordance with the present invention has the advantage of a larger fuel tank than the prior art, but doesn't suffer from lack of portability where the full tank and pump together are too heavy for carrying by a single person as a combined unit, as the fuel tank and pump can be detached from one another and carried separately to the point of deployment onto the body of water.
While the illustrated embodiments are described in terms of a self-floating, add-on auxiliary fuel tank for an existing self-priming floating pump, other embodiments are also contemplated within the scope of the present application. For example, a tank spanning partially or fully around the center of the pump provides the advantage of increased fuel capacity compared to conventional rectangular on board fuel tanks of the small engines typically used on self-priming floating pumps, and thus may be incorporated as original factory equipment on such pumps. If the float member of a self-priming floating pump provides sufficient buoyancy to carry the added weight of an auxiliary aftermarket fuel tank, or a larger factory-installed fuel tank, then the tank itself need not necessarily be buoyant or capable of self- or independent-floating. Tanks spanning more than 180-degrees around the float body of the self-priming pump have the advantage of automatically preventing horizontal separation or withdrawal of the tank from the self-priming floating pump. However, smaller tanks spanning less than half of the float body circumference may also be employed, for example by way of some other fastened or tethered connection or attachment the pump, for example by way of some type of clamping mechanism.
While the illustrated embodiment employs a round tank of circular inner and outer circumference, other embodiments closing partially or fully around the pump may have other shapes, for example a square or rectangular tank featuring straight tank segments spanning respective sides of a path around the central pump-receiving opening of the tank. The shape of the inner and outer peripheries of the tank may or may not match one another. For example, a tank with a square outer periphery may still feature a circular central opening 12 like that of the illustrated embodiment for a generally conforming fit with a round pump.
Although the above detailed embodiment is described in terms of using the tank design itself to provide its own buoyancy regardless of its level of fuel versus air content, other embodiments need not necessarily rely on the walls of the fuel-containing chamber to also define the walls of the float and/or overall tank device structure. For example, the float-providing structure of the tank device need not necessarily be a hollow structure whose entire interior is also the fuel-accommodating space of the device. For example, another embodiment could feature placement of a tank atop an annular floatation platform closing around the float body of the self-priming floating pump, in which case the tank itself need be of a self-floating design, but the overall tank-providing device is still floatable independently of the pump.
The containment trough 200 is attached, permanently or releasably, to the self-priming pump, so as to reside adjacent the outer periphery of the pump's float body, as described for the self-floating tank embodiments above, whereby placement of the tank into the containment trough places the tank in this position closing around the float body of the self-priming floating pump. The trough may be sold as an add-on accessory for the tank of the other embodiments whereby user's can add the trough based on a user-desire for additional environmental protection, or based on environmental laws or restrictions imposed by a governing authority in the user's jurisdiction.
When used with the containment trough, the holding mechanisms are removed or omitted from the tank so as not to prevent seating thereof in the trough, in which case the holding mechanisms are not required anyway, as the tank elevation will follow that of the pump based on the tank's seated position inside the trough. It will be appreciated that a suitable containment trough need not have a ‘skin tight’ fit with the tank in order to provide an effective fuel containment solution, and so the trough shape and dimensions need not necessarily conform to the tank. The trough may incorporate an openable and closeable cover lid for enclosing or holding down the fuel tank remains in the seated position within the trough.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without department from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.
This application claims benefit under 35 U.S.C. 119(e) of U.S. provisional patent application Ser. No. 61/770,741, filed Feb. 28, 2013.
Number | Date | Country | |
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61770741 | Feb 2013 | US |