The present disclosure relates to a fuel tank vent system. More particularly, the present disclosure relates to a fuel tank vent system for regulating discharge of fuel vapor and liquid fuel from a fuel tank.
Vehicle fuel systems include fuel tanks and various valves for venting pressurized fuel vapor from the tank to a fuel vapor recovery canister onboard the vehicle. Roll-over valves and fill-limit valves are examples of fuel system valves included in vehicle fuel systems. The canister is designed to capture and store hydrocarbons entrained in fuel vapors that are displaced and generated in the fuel tank during a typical vehicle refueling operation or that are otherwise vented from the fuel tank.
In accordance with the present disclosure, a fuel tank vent system includes a fuel vapor vent apparatus, a first vent controller, and a second vent controller. The fuel vapor vent apparatus is adapted to be coupled to a fuel tank to discharge fuel vapor located in the fuel tank to a destination (e.g., fuel vapor recovery canister) outside the fuel tank. The first vent controller includes a controller housing coupled to the fuel vapor vent apparatus and a first valve positioned in the controller housing and adapted to control discharge of fuel vapor from the fuel tank through the fuel vapor vent apparatus and block discharge of liquid fuel from the fuel tank through the fuel vapor vent apparatus.
The second vent controller includes a second valve. The second valve is arranged to move relative to the fuel vapor vent apparatus from an opened position allowing discharge of fuel vapor from the fuel tank through the fuel vapor vent apparatus to a closed position blocking discharge of fuel vapor and liquid fuel from the fuel tank through the fuel vapor vent apparatus in response to displacement of at least a portion of the controller housing relative to the fuel vapor vent apparatus due to application of a displacement force to the controller housing portion upon deformation of the fuel tank caused by an impact against the fuel tank.
The controller housing includes a frangible portion. The frangible portion is configured to break in response to displacement of the controller housing portion to make way for the second valve to move to the closed position.
Additional features of the disclosure will become apparent to those skilled in the art upon consideration of the following detailed description of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
The detailed description particularly refers to the following figures in which:
A fuel tank vent system 10 shown, for example, in
Second vent controller 20 acts as a back-up to first vent controller 18 to block discharge of fuel vapor and liquid fuel from tank 12 through apparatus 16 to canister 14 in the event that first vent controller 18 becomes disabled, as shown, for example, in
Fuel vapor vent apparatus 16 is coupled to a top wall 28 of tank 12, as shown, for example, in
Cover 30 is adapted to cover a tank aperture 34 formed in top wall 28, as shown, for example, in
First vent controller 18 is coupled normally to controller mount 33, as shown, for example, in
First vent controller 18 includes controller housing 24 and a first valve 52, as shown, for example, in
Valve 52 is positioned in interior region 56 for movement along a controller axis 60 between an opened position shown in solid in
Illustratively, first vent controller 18 is a fill limit vent valve apparatus configured to limit the amount of fuel allowed into tank 12. An example of such a fill limit vent valve apparatus is disclosed in U.S. Pat. No. 6,578,597, the disclosure of which is incorporated by reference herein. It is within the scope of this disclosure for first vent controller 18 to be a rollover valve apparatus configured to move to the closed position when the tank is turned upside down to block escape of liquid fuel from tank 12 or a grade valve apparatus configured to move to the closed position when tank 12 is inclined relative to a horizontal or during vehicle cornering to also block escape of liquid fuel from tank 12.
Controller housing 24 includes a frangible portion 68, as shown, for example, in
Second vent controller 20 includes a second valve 70, a valve opener 72, a valve closer 74, and a follower 76, as shown, for example, in
Valve 70 is arranged to move along controller axis 60 relative to apparatus 16 between an opened position shown, for example, in
Valve opener 72 is arranged to engage first vent controller 18 to move valve 70 from the closed position to the opened position in a direction 90 when head portion 54 is inserted into mount sleeve 59 upon coupling of first vent controller 18 to fuel vapor vent apparatus 16, as shown, for example, in
Illustratively, valve opener 72 includes an engagement sleeve 92 and three connector arms 94 connecting engagement sleeve 92 and disk 82 and cooperating with engagement sleeve 92 and disk 82 to form three opener apertures 96 therebetween, as shown, for example, in
Valve closer 74 is arranged to move valve 70 along controller axis 60 in a direction 102 from the opened position to the closed position in response to displacement of body portion 22 relative to apparatus 16, as shown, for example, in
Follower 76 is arranged to follow an interior surface 104 of an annular inner side wall 106 of apparatus 16 to guide movement of valve 70 along controller axis 60 between the opened and closed positions, as shown, for example, in
Container 42 contains shuttle 78 and valve closer 74 in chamber 44 included in outlet passageway 62, as shown, for example, in
Receiver 108 includes inner side wall 106, a top wall 112 coupled to inner side wall 106, an annular outer side wall 114, and an annular shoulder 116 connecting inner side wall 106, and outer side wall 114, as shown, for example, in
Retainer 110 includes mount sleeve 59, valve seat 80 extending radially inwardly from mount sleeve 59, and an annular flange 118 extending radially outwardly from mount sleeve 59, as shown, for example, in
During assembly, second vent controller 20 is inserted into chamber 44 and retainer 110 is coupled to receiver 108. First vent controller 18 is coupled to fuel vapor vent apparatus 16 upon inserting lugs 50 into lug-receiving apertures 56 and inserting head portion 54 into mount sleeve 59 to establish a sealed connecting therebetween. When head portion 54 is inserted into mount sleeve 59, engagement between shoulder 66 and engagement sleeve 92 of valve opener 72 causes valve 70 to disengage valve seat 80 and move against valve closer 74 from its closed position to its opened position to open outlet passageway 62 to allow discharge of fuel vapor from fuel tank 12 through outlet passageway 62 to canister 14. Cover mount 36 is then welded to top wall 28 of tank 12.
During use of system 10, first vent controller 18 normally controls discharge of fuel vapor from tank 12 through passageway 62 to canister 14 and blocks discharge of liquid fuel from tank 12 through passageway 62 to canister 14. Second vent controller 20 closes outlet passageway 62 in the event that first vent controller 18 is disabled. Such disablement may occur due to an impact 26 against tank 12 causing deformation of a wall of tank 12. Such deformation of the tank wall may result in application of a displacement force 25 transverse to controller axis 60 causing displacement of body portion 22 relative to head portion 54 and fuel vapor vent apparatus 16. Frangible portion 68 is configured to break in response to such displacement of body portion 22 to allow body portion 22 to separate from head portion 54. When such separation occurs, valve closer 74 causes valve 70 to move along axis 60 from its opened position to its closed position to block discharge of fuel vapor and liquid fuel from tank 12 through tank aperture 34 and outlet passageway 62 to canister 14.
This application claims priority under 35 U.S. C. § 119(e) to U.S. Provisional Patent Application No. 60/491,755 which was filed on Aug. 1, 2003 and is hereby incorporated by reference herein.
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