1. Field of the Invention
The present invention relates to small internal combustion engines of the type which are used with lawnmowers, lawn and garden tractors, other utility implements such as snow throwers and generators, and in sport vehicles, for example. In particular, the present invention relates to an arrangement for venting the fuel tanks of such engines.
2. Description of the Related Art
Small internal combustion engines include fuel tanks for storing liquid fuel which is mixed with air in the carburetor of the engine to provide a fuel/air mixture for combustion within the engine. Typically, the fuel tank is made from metal or from an injection-molded plastic, for example, and is mounted toward the upper portion of the engine such that the liquid fuel within the tank may flow by gravity into the fuel bowl of the carburetor. Typically, the carburetor includes a float-type valve assembly for metering a supply of liquid fuel from the fuel tank into the carburetor float bowl.
It is known that some of the liquid fuel within the fuel tank may vaporize responsive to heat from the running engine or from warm ambient conditions, for example, to form fuel vapors in the space above the liquid fuel. These fuel vapors must be vented from the fuel tank to avoid over-pressurization of the fuel tank. In many known fuel tanks, such vapors are vented directly into the atmosphere through a space or pathway provided between the cooperating threads of the fuel tank cap and the filler neck. Other known fuel tanks employ various types of valve structures for venting fuel vapors to a containment device such as a carbon canister, for example, wherein the fuel vapors are consumed within the engine when the engine is started.
One known fuel tank is made from an injection-molded plastic, and includes a metal vent tube disposed within the interior of the fuel tank. The lower end of the metal tube is bonded to a metal fitting which is threaded into internal threads of a boss which is molded within the lower wall of the fuel tank. The upper end of the metal vent tube is disposed within a baffle wall formed in the top wall of the fuel tank to prevent liquid fuel from being splashed into the upper end of the vent tube, and a conduit is attached to the metal fitting at the lower end of the vent tube. In use, vapors within the fuel tank may pass into the space within the baffle wall, into the upper end of the vent tube, and thence downwardly through the vent tube, the fitting, and the conduit to be vented externally of the fuel tank.
A problem with the foregoing arrangement is that the threaded connection between the metal vent tube fitting and the plastic threads of the fuel tank boss may not be sufficiently durable, and could be prone to eventual leakage due to engine vibrations or other external forces, for example. Also, the foregoing arrangement requires several parts in addition to the fuel tank itself, such as the metal vent tube and the metal fitting, which add manufacturing steps and additional cost to production of the fuel tank.
What is needed is a fuel tank having a venting arrangement which is an improvement over the foregoing.
The present invention provides a fuel tank for small internal combustion engines, the fuel tank formed of a pair of lower and upper housing members which are molded from a plastic material and are sealed to one another via heat welding, for example, to define the interior volume of the fuel tank. The lower housing member includes an integral vent tube which extends substantially upwardly within the interior of the fuel tank and includes an open end. The upper housing member includes an integral baffle wall projecting downwardly therefrom which defines a baffle chamber in which the upper end of the vent tube is received. The lower housing member additionally includes an integral fitting to which a vent conduit is attached, the fitting in fluid communication with the vent tube. In use, fuel vapors are vented from the fuel tank by passing into the baffle chamber and thence into the open end of the vent tube and through the fitting and vent conduit to a carbon canister or other containment device.
Additionally, the fitting of the lower housing member may be provided within a recessed area of the lower housing member such that the connection of the vent conduit to the fitting is hidden from view and protected against external contacts which could potentially disconnect the hose from the fitting. Also, the lower housing member may include an additional recessed groove for receipt of the vent conduit. The filler neck of the fuel tank is integrally formed with the upper housing member and extends downwardly within the interior volume of the fuel tank such that, when fuel is filled into the fuel tank, a vapor space is defined in the upper portion of the fuel tank in which fuel vapors may collect and thence be vented from the fuel tank.
Advantageously, the vent tube and fitting are each integrally formed with the lower housing member, and the baffle wall and filler neck are integrally formed with the upper housing member, thereby reducing the cost of production of the fuel tank and eliminating the need for a plurality of separate components associated with the venting arrangement, such as separate vent tubes and fittings.
In one form thereof, the present invention provides a fuel tank, including at least two housing members joined to one another to define an interior volume therebeween; and an elongated vent tube monolithically formed with one of the housing members and extending therefrom within the interior volume.
In another form thereof, the present invention provides a fuel tank, including at least two housing members joined to one another to define an interior volume therebeween; an elongated vent tube connected to one of the housing members and extending therefrom within the interior volume; and a fuel blocking element disposed within the vent tube and extending within the vent tube along a substantial portion of a length of the vent tube, wherein the fuel blocking element substantially blocks the passage of liquid fuel therethrough into the vent tube and allows the passage therethrough of gaseous fuel vapors when pressure in the fuel tank rises above atmospheric pressure.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate preferred embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention any manner.
Referring to
Engine 18 additionally includes fuel tank 22 mounted thereto for storing a volume of liquid fuel which is supplied to fuel bowl 24 of carburetor 20 in the manner described below. Typically, carburetor 20 includes a float-type valve (not shown) within fuel bowl 24 to meter a supply of liquid fuel from fuel tank 22 into fuel bowl 24. Carburetor 20 may be of the type disclosed in U.S. Pat. Nos. 6,152,431, 6,499,726, and 6,513,794, each assigned to the assignee of the present invention, the disclosures of which are incorporated herein by reference.
Referring to
Upper housing member 28 generally includes top wall 36 with side wall 38 depending therefrom. Upper housing member 28 also includes filler neck 38 integrally/monolithically formed therewith which is cylindrically-shaped and, as shown in
Fuel tank cap 50 includes inner threads 52 for threading attachment to outer threads 54 of filler neck 50 to close fuel tank 22, wherein inner threads 52 of fuel tank cap 50 and outer threads 54 of filler neck 38 form a seal therebetween such that fuel vapors within fuel tank 22 cannot escape through the foregoing threads. Additionally, fuel tank cap 50 may optionally include an O-ring or other seal member 55 for providing a seal between fuel tank cap 50 and filler neck 40. Thus, fuel tank cap 50 is of the “non-venting” type in which fuel vapors cannot vent from internally of fuel tank 22 through fuel tank cap 50. In one embodiment, however, fuel tank cap may include a one-way valve as described below with reference to
Upper housing member 28 additionally includes a vapor space 56 defined within interior volume 34 of fuel tank 22 above baffle portion 46 of filler neck 40. In use, when a user fills liquid fuel into fuel tank 22, air is trapped within vapor space 56 when the level of fuel rises to the lower end, or just above the lower end, of baffle portion 46 of filler neck 40. The air trapped within vapor space 56 prevents additional fuel from entering vapor space 56, and thereafter, any additional liquid fuel filled into fuel tank 22 rapidly fills up filler neck 40 to indicate to the user that fuel tank 22 is full. In this manner, the level of baffle portion 46 of filler neck 40 defines the maximum fill level for fuel within fuel tank 22. Vapor space 56 also provides a volume of air within fuel tank 22 in which vapors from the liquid fuel in fuel tank 22 may collect.
Upper housing member 28 further includes baffle wall 58 extending therefrom, which is integrally/monolithically formed with upper housing member 28. Baffle wall 58 may have a circular, square, or other polygonal shape in cross-section, for example, and generally protrudes downwardly from upper housing member 28 to a form baffle recess or space 60 therein, the function of which is described further below.
Lower housing member 26 generally includes a lower bottom wall 62, an upper bottom wall 64, an intermediate wall connecting lower and upper bottom walls 62 and 64, and side wall 68. Lower bottom wall 62 and side wall 68 define a lowermost portion within interior volume 34 of fuel tank 22. Fuel outlet fitting 70 is integrally/monolithically formed within lower bottom wall 62 in fluid communication with the lowermost portion of interior volume 34 of fuel tank 22, and a fuel conduit 72 (
Lower housing member 26 additionally includes a recessed wall 74 projecting inwardly therein to define a concave or recess space 76 in lower housing member 26, as well as vent tube 78 and vent fitting 80 which are each integrally/monolithically formed with lower housing member 26. Vent tube 78 is generally elongate in shape, and extends generally upwardly from lower housing member 26 into the interior volume 34 of fuel tank 22 and upwardly into vapor space 56. Upon attachment of lower housing member 26 to upper housing member 28 in the manner described above, upper end 82 of vent tube 78 is positioned generally within the baffle space 60 which is defined by baffle member 58 of upper housing member 28. Typically, upper end 82 of vent tube 78 is disposed above the lower end of baffle member 58, as shown in
Vent fitting 80 projects into recess space 76 and is in fluid communication with vent tube 78, and also includes at least one, and preferably a plurality of, barbs 84 therealong for press-fit attachment thereto of vent conduit 86. In this manner, vent fitting 80 is advantageously located within recess space 76 of lower housing member 26, such that the connection between vent conduit 86 and vent fitting 80 is hidden from view and is protected against external contacts or jostling which could potentially disengage vent conduit 84 from vent fitting 80. Optionally, lower housing member 26 may also include a recessed groove 88 (
Advantageously, vent tube 78 and vent fitting 80 are integrally formed with lower housing member 26, thereby obviating the need for additional parts such as a separate vent tube and vent fitting, and also eliminating the need for a connection between a separate vent tube and/or vent fitting with the fuel tank 22 which might be prone to leakage.
Referring generally to
Referring to
Additionally, either in place of or in addition to baffle wall 58, a fuel blocking element 90 may be positioned within baffle space 60 to prevent the passage of liquid fuel into vent tube 78 when the fuel in fuel tank 22 is agitated and/or when fuel tank 22 is tipped. For example, as shown in
Under atmospheric pressure conditions, fuel blocking element 90 additionally hinders the passage therethrough of gaseous fuel vapors and air into vent tube 78. As described above, when a user fills liquid fuel into fuel tank 22, air is trapped within vapor space 56 when the level of fuel rises to the lower end, or just above the lower end, of baffle portion 46 of filler neck 40. The air trapped within vapor space 56 prevents additional fuel from entering vapor space 56, and thereafter, any additional liquid fuel filled into fuel tank 22 rapidly fills up filler neck to indicate to the user that fuel tank 22 is full. Vapor space 56 also provides a volume of air within fuel tank 22 in which vapors from the liquid fuel in fuel tank 22 may collect. In use, if the tank 22 is under conditions that generate the build-up of gaseous fuel vapors, the porous construction of fuel blocking element 90 relieves pressure to atmospheric conditions, whereby gaseous fuel vapors may vent through vent tube 78, vent fitting 80, and vent conduit 82 into a carbon canister (not shown) or other containment device, or may be vent directly to carburetor 20.
As shown in
Referring to
Fuel tank 104 includes vent tube 78 having an upper end disposed within baffle space 60 of baffle wall 58 similar to fuel tank 22. However, vent tube 78 of fuel tank 104 includes an elongated porous fuel blocking element 108 disposed therewithin which, as shown in
During normal operation of engine 18, fuel tank 104 is in an upright orientation as shown in
In a further embodiment (not shown), fuel tank 22 or 104 may include a horizontal baffle wall toward the upper portion thereof which includes a plurality of openings therein to allow fuel to be filled into the lower portion of the fuel tank beneath the baffle wall. Such baffle wall would provide an additional barrier against potential splashing of fuel into baffle pace 60 and/or vent tube 78.
While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
The present application claims the benefit under Title 35, U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. No. 60/700,779 entitled FUEL TANK VENTING ARRANGEMENT, filed on Jul. 20, 2005, and U.S. Provisional Patent Application Ser. No. 60/______ entitled FUEL TANK VENTING ARRANGEMENT, filed on Jan. 12, 2006 (Attorney Docket Ref.: TEL0770-01).
Number | Date | Country | |
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60700779 | Jul 2005 | US | |
60758505 | Jan 2006 | US |